Peter Francis has been manufacturing construction products for over 35 years under various company names. The document discusses magnesium oxychloride cement boards, which are a sustainable and durable building material. They have been used in ancient structures from Rome, China, and India. The boards are made from magnesium oxide, magnesium chloride, and other minerals and fibers. They offer benefits like fire resistance, low toxicity, and moisture resistance. The document provides details on their manufacturing process, testing results, uses in construction, and code compliance.
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MagO introduction to MgO cement boards
1.
2. For over 35 years Peter Francis has been
manufacturing construction related products
as Chateau Conservatories, Chateau Building
Products and Chateau Homes. Chateau is
certified to CSA A277 for factory built
structures.
Ethical sustainable materials for better
buildings
7. History of Magnesia cement
Romans
Great wall of China
Stupas of India
Veneers and fillers in 800 yr old timber
Stanislas Sorel
Vance Steyner
8. Stupas, India. Great Wall, China
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buildings
9. Taipei 101
Worlds tallest
Platinum Leed
project
MgO used for
fireproofing and
decoration inside
and out.
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buildings
10. Composition
Magnesium oxide, either as magnesia or from
magnesite
Magnesium chloride, from old sea beds or the
ocean
Cellulose, wood flour
Perlite, volcanic glass
Fiberglass mesh
Secret Sauce (<2%)
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11. Magnesium metal
Epsom salts
Water treatment
Animal feed supplements
Pharmaceuticals
Refractory bricks
Other uses for MgO
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buildings
12. Process
Magnesite is converted to MgO by calcining at around 400
deg C
MgCl from concentrated sea water or mined from old sea
beds
MgO+MgCl etc are mixed to a paste (MOC)
Paste is poured onto a mold with mesh embedded
After several days rigid board is ready to process
Cured boards are trimmed and sanded to finish size
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13. Features of MOC cements
Carbon neutral
Very high early strength, final strength up to 10,000 psi
Binds structurally with cellulose & minerals
No carcinogens, binders, resins
Unaffected by oil, grease, chemicals, paints.
Actively antimicrobial
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14. MagO board test summary
Highly fire resistant, certified to UL-C W490
Non Combustible, S-135
0 smoke developed, E-84
Impervious to wetting, E-72
Structural, C-1185, E-72, E-330
Non toxic, U-Pitt
No VOC, D-5116
Mold mildew proof, D-3273
Expansion / contraction,
(MagO board has taken over 30 different tests)
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15. Uses
Fire separations
High impact surfaces
Structural sheathing
Mould proof surface
Level 5 finish
Exterior cladding, siding, trim.
Non combustible construction
Wet areas
People with chemical hypersensitivity
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16. Processing
Carbide tipped saws and routers
Score and snap with disposable snap-off blades
Power sand
Nail guns, staple guns
Screws
Adhesives
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17. Benefits
One board replaces 6 types of gypsum and all fiber-cement
Very low expansion or contraction <0.04% moisture or .002%
temperature
Suitable for freeze thaw locations
Very easy to work using standard carpenter or drywall tools
No out gassing, good for sensitive people
Much less impact damage, fewer repairs
Easier on workers, non toxic, less dust
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18. More Benefits
Every wall becomes a 1 hr fire separation
Buildings are stronger
Safe from water damage
Easy to mount shelves or grab bars with no backing or plugs
Fully recyclable or use as a soil additive, no toxic waste
Faster construction
Able to add fire walls during framing with no extra cost
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19. MagO Cladding System
Integral rain-screen hidden fastener commercial cladding
system
Locally made
Tested to E-330 (200 km/h) and S-135 (non-combustible)
Wide variety of finishes
Quick delivery
Custom fabricated corners and trim
Site inspection service
Estimating service
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20. LEED recognition
MRpc80 | 1 point
Material ingredients product manufacturer supply chain optimization
MRpc79 | Possible 1 point
Whole building life cycle assessment
MRpc63 | 1 point
Material disclosure and assessment
MRpc61 | 1 point
Low-emitting interiors
EQpc21 | 1 point
Construction IAQ management plan - during construction
EQc3.1 | 1 point
Construction waste management
MRc2 | Up to 2 points
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21. For recommended uses MagO boards can be shown to be Acceptable
Solutions via benchmarking against all accepted materials with regard to the
Functional Statements and Objectives in Division B, NBC 2010.
Supplement to NBC 2010 Intent Statements provide additional explanations.
Tests and performance are evaluated with regard to Function and Objective
requirements as per Division B, Appendix A and Intent and Application
Statements.
Ongoing testing to support research projects in Fire, Acoustical and Moisture
performance.
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Code Compliance