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Electrical Troubleshooting.pdf

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FUSE/RELAY INFORMATION P/W 40A IGN 40A BTN MAIN 80A ABS 30A ADD 30A INJ 30A HEAD 20A FUEL PUMP RELAY EGI MAIN RELAY L_ _ _,.I_H�E3=i:..�E _ R ...._I_ ___,I 0 0 �:.�M ��M�,........__.... MMM�M �M.........__._.. 0 FUSE PULLER �- S _ P _ AR _ E _ 1 _0A _ _,I I S P ARE 15 A I �-s_P _AR_E_2_0A _ _,I �I__ sP_A_RE_J_oA _ _,J Q 6 Engine Compartment Fuse/Relay Box Fuse Color Protected Circuit FUEL JNJ (30A) BLK/RED Fuel injection system BTN (60A) BLK/YEL Power distribution MAIN (80A) BLK For protection of all circuits P/WIN (40A) BLK/BLU Power windows IGN (40A) BLK Ignition HEAD (20A) GRN Headlights MAIN (15A) RED Fuel pump, EGI relays ABS (30A) PNK ABS power ADD (30A) BLU A/C relay Passenger Compartment Fuse Box Fuse Color Protected Circuit SRARTER (I0A) WHT Starter ROOM (IOA) LTGRN Interior lights HAZARD (15A) RED Hazard lights HEATER (30A) BLU Blower WIPER ( 15A) RED/BLK Wiper REAR WIPER YEL Air Conditioner. (I0A) rear wiper METER (I0A) GRN/ Instrument panel. RED automatic transmission ENG (ISA) BLK/WHT Data link connector TAIL(J0A) BLK/BLU Tail light, parking light D/LOCK(30A) GRN/BLL: Door locks STOP (15A) YEL Brake switch. horn relay P/W (30A) WHT/GRN Power window relay DEF (20A) LTGRN Rear defroster TURN(I0A) BLU Light assembly, cruise control switch RADIO (JOA) BLK/YEL Radio, clock ECU (I0A) GRN Engine control module FRONT 02 SEN- GRN/ Oxygen sensor SOR(I0A) BLU CIGAR (15A) WHT/RED Cigarette lighter, power mirror FUEL PUMP GRN/ Fuel pump. (I0A) YEL data link connector REAR 02 SEN- LTGRN/ Oxygen sensor SOR(I0A) RED AIR BAG (I0A) WHT/GRN Air bag MEMORY (ISA) LT GRN/BLK Interior lights HORN (I0A) YEURED
Removal/Installation Main Fuse l. Remove the fuse block cover by unhooking the tab on one end and tilting the cover back toward the other end. 2. Remove the two bolts attaching the wire terminals to the MAIN 80A fuse. 3. Remove the MAIN 80A fuse. 4. Install in the reverse order of removal. Fuse When replacing a fuse, use the fuse puller supplied in the fuse box cover. I I I I Main BOA Fuse J Bolts SPORTAGE Engine Compartment' Fuse/Relay Box KIA 163A-6-1D1·S 6-1
POWER DISTRIBUTION BLK BLK BLK + BATTERY 1 r BLK I I C1000 , STARTER I page 30 I __._ G104 � G105 ENGINE COMPARTMENT FUSE/RELAY BOX r--------------- -----------------------, FUEL ADD MAIN INJ 30A 80A 30A BLK/RED MAIN RELAY 15A BLK/ RED BLK/ BLU RED RED IGN BTN P/WIN ABS 40A 60A 40A 30A RED RED 5 2 C139 .-----,I I L..----J L- BLK/ RED C201 BLK/ RED EGI MAIN RELAY page 25 9 USA 11 CANADA To Passenger Compartment Fuse Box on page 10-2 2 C195 r-, I I I I '-- .I FUEL PUMP RELAY page 25-1 BLU BLK BLK BLK BLK B:U1 C2201 1 C162 9 C213 BLU BLK To Ignition Switch on page 10-1 BLK 2 C283 1 C149 2 r-, r-----, I I I I I I L-J �------' A/C RELAY GENERATOR page 63 page 30-1 10 Revision 1, 9/15/99 BLK/YEL To C203-2 on page 10-2 BLK/BLU PNK PNK BLK/BLU 4 BLK/BLU C2201 2 IC180 PNK 1 I C183 I To Passenger Compartment Fuse Box on page 10-2 PNK 2 C165 r-, I I I I &.. - .I ABS CONTROL UNIT page 44 HEAD 20A GRN __.J GRN To C2201 on page 10-2-1
LOCK -- .s"rARi"­ ,- LOCK ..... ACC ON IGN 2 BLK/WHT C222 From Engine Compartment Fuse/Relay Box on page 10 BLK .• 1 C221 WHT BLK/RED START Hot in start only r:======�� C220 WHT WHT -..;;::::::=:=::':::::::::::::::::� A/T LOCK ...... ACC Mfr SPORTAGE IGNITION SWITCH BLK/WHT BLU :: T rr rr c,o, WHTIRED PASSENGER COMPART· MENT FUSE BOX r---- Fuse Box Details, page 11-1 Mfr F 7 C234 9 C232 A/T GRN GRN 3 C125 2 C251 r-, r-, I I I I I I I I '--.I '--.I CRUISE INSTRUMENT CONTROL CLUSTER UNIT page 81 page 34 Fuse Box Details, page 11-4 GRN WHT C2248 L 12 WHT 6 C136 WHT 2 C226 TRANSMISSION r - -, RANGE SWITCH I I page 30 I I '--.I r - -,STARTER I lcLUTCH I IPEDAL L-..ISWITCH page 30 WHT/RED -------------, WHT/ I RED ENG METER TURN I 15A 10A 10A I l C2201 - ---' WHT/Il ____________ --,,1 RED C2248 .,I I .I C2248 Fuse Box Details, � C161 page 11·2, 11·3 WHT/RED ......--------------.............. • I... _ -·· ... ________ ........ I I ------ I I --- -- ..... • • GRN ....__ ------- WHT 1 C256 r-, I I I I '--.I CRUISE CONTROL CLUTCH PEDAL POSITION SWITCH page 34 •----•- :�NIc 20 !HT/RED WHT/RED � WHT/RED [ WHT/RED 86 c211 2 __ 1..lic1so BL: 1 c119 58 c211 r-, r----, r , r-, I I I I I I I I I I I I I I L-..1 ENGINE CONTROL MODULE page 25·4 L----.J IGNITION COIL page 25-4 L-..1 NOISE CONDENSER page 25-4 '---' ENGINE CONTROL MODULE (ECM) page 25-4 Revision 1, 9/15/99 1 0-1
POWER DISTRIBUTION OBD·II From Engine Compartment Fuse/Relay Box on page 10 DATA LINK CONNECTOR 1 C226 BLK/RED BLK/RED From Engine Compartment Fuse/Relay Box on page 10 I BLK/BLU Fuse Box Details, page 11, 11-4 10-2 Revision 1, 9/15/99 Fuse Box Details, page 11 From Engine Compartment Fuse/Relay Box on page 10 BLK/YEL 2 BLKIYEL BLK/YEL C203 LT GRN/ BLK r I I I L ---.J - - - -, PASSENGER ROOM 10A lcoMPART· IMENT IFUSE BOX ___.J Fuse Box Details, page 11
From Engine Compartment Fuse/Relay Box on page 10 GAN 3 C2201 GRN 8 r I I I L 10 GRN 1 C287 r-., I I I I '--"" HEAD LIGHT RELAY page 12 GRN 1 C227 r-., I I I I '--"" COMBINATION SWITCH page 12 SPORTAGE Revision 1, 9/15/99 1 0--3
POWER DISTRIBUTION COMPONENT LOCATION INDEX (Refer to Section 201for photographs.) Component Location Photo No. ABS Control Unit.....................................Left rear of engine compartment ...............................................................26 A/C Relay.................................................Behind right side of I/P, near audio system.................................................6 EGI Main Relay.......................................In engine compartment fuse/relay box ......................................................15 Engine Control Module............................Behind lower right side of I/P, under floor carpet near right kick panel...62 Fuel Pump Relay......................................In engine compartment fuse/relay box ......................................................15 Generator..................................................Left side of engine compartment...............................................................31 Ignitior Coil..............................................Top of engine.............................................................................................22 Noise Condenser ......................................Center rear of engine compartment ...........................................................23 Starter Clutch Pedal Position Switch .......Behind left side of I/P, near top .................................................................47 Tail Light Relay........................................Below left side of 1/P...............................................................................119 Transmission Range Switch.....................Right side of transmission .........................................................................35 Cl23 .........................................................Under passenger side floor carpet .................................................::..........59 C162.........................................................Under passenger side floor carpet .............................................................64 C165 .........................................................Left rear of engine compartment ...............................................................26 Cl80 .........................................................Behind right front head light assembly .......................................................2 C183 .........................................................Right rear of engine compartment ...........................................................126 C201 .........................................................At right kick panel ...................................................................................110 C203 .........................................................At right kick panel ...................................................................................110 C205.........................................................Behind right center of 1/P ..........................................................................57 C213 .........................................................Under passenger side floor carpet .............................................................59 C220 .........................................................Behind left side of I/P, below steering column..........................................51 C22l .........................................................Behind left side of I/P, below steering column..........................................51 C222 .........................................................Behind left side of 1/P, below steering column..........................................51 C227 .........................................................Top of steering column ..............................................................................53 1 0-4 Revision 1, 9/15/99
FUSE BOX DETAILS HOT AT AllTIMES HOT AT ALL TIMES HOT AT ALL TIMES HOT AT All TIMES r- ---------- L- GRN/BLU 4 GRN/BLU 6 DOOR LOCK 30A C2230 C279 ,.-., I I I I RED HAZARD 15A LTGRN/ BLK PASSEN- r" GER I COMPAR- f TMENT I FUSE BOX L C244 ,.-., I I I I LTGRN LTGRN/BLK VEL ---, ROOM: 10A I To - �RADIO page 150 4 C242 L-J ELECTRONIC TIME AND ALARM CONTROL MODULE L-J FLASHER MODULE page110 �-------. I I L-------' page70,130,133 HORN RELAY 8 C2255 ,--------------r, L�------l------�J LTG � � I C2 L;:: N l �'��·:□ lT:N LT G : N C22 55 LT GRN LTGRN GRN/ 2 C900 2 C408 2 C223 23 C229 YEL page 40 HOT AT ALL TIMES --- -, PASSENGER STOP 15A TAIL I COMPARTMENT FUSE BOX 10A ____, BLU/YEL Ligh1 Switch YEL ��11!:l!•De1ails, page12-1 5 C2256 rI --11 I I L ---- � YEL YEL 6[- - -!"" 1 C217 1 �72 ,.-., ,.-., I I I I I I I I L-J L-.J BRAKE PEDAL SHIFT LOCK SWITCH SOLENOID page34-1 ,39-2, page 138 44-1,110-2,138 Sequen1ial Mul1i•Port Fuel Injection, pages 25,25-1,25-5 BLK/BLU YEL1 1 C219 ,.-., I I I I L-J KEY LOCK SOLENOID page 138 PASSENGER COMPARTMENT FUSE BOX ,.-., ,.-., ,.-., ,.-., r ---------- --� I II II I I I I II I I I I I L-J L-J L--' L-J DOME CARGO KEY-IN TRANS- LIGHT LIGHT IGNITION MISSION page114 page 114 SWITCH CONTROL I I L OXYGEN SENSOR 10A 10A ECU 10A __ .J page 70 MODULE GRN/YEL page 34 GRN/ BLU LT GANI RED GRN ,- --- - ------- ., 8 1Tr.!.. fC230 I �� L_-.( _____l_______:[JJc22s1 lTG::[ LT G:I lTG:�1 8 C252 20 C259 13 C273 ,.-., ,.-., ,.-., I I I I I I I I I I I I L-J INSTRU­ MENT CLUSTER page81-1 L-J ELECTRONIC TIME ANO ALARM CONTROL MODULE page 70,73 130,133 11 Revision 1, 9/15/99 L-J CENTER SWITCH page 154 GRN/YEL 7 I C236 GRN/YEL 2 4 l C304 r" -, GRN/ I I YEL I I c 20, •;:;ic,�:',�;Icm,�:Ic 20, WHT ll WHT J1 26 C211 ,. ., ,. ., ,.-, L-J FUEL TANK UNIT I I I I I I I I I I I I 1 C128 L-J L-J FRONT HEATED OXYGEN SENSOR page25-5 L-.J ENGINE CONTROL MODULE (ECM) page25 page25-1 DATA LINK REAR CONNECTOR HEATED page25-1 OXYGEN SENSOR page25-5
$PORTAGE r" - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ---, PASSENGER I I COMPARTMENT I REAR I FUSE BOX I WIPER I 10A L. ___J RED/BLK BLU RED/BLK C201 13 C213 YEL RED/BLK BLU RED/BLK 2 C104 ,.--, I I I I L.-J FRONT WASHER MOTOR page91 5 C2255 RED/BLK 1 I C101 RED/BLK ,. ., I I I I L-J FRONT WIPER MOTOR page 91 2 C224 ,.--, I I I I L-.1 COMBINATION SWITCH page 91 :1----------------------: L ____________________l_J 7 6 C2255 YEL 21 YEL YEL 2 C405 BLU/REDI ,. ., I I I I L.-.1 REAR WASHER MOTOR page92 4OOOR ONLY C429 YEL 1 IC 444 BLU ,. ., I I I I L.-.1 REAR WIPER MOTOR page92 ------------------- YEL 1 C240 ,.--, I I I I L.-.1 POWER WINDOW RELAY page 120 YEL 10 13 YEL S210 e ml 2 C284 ,.--, I I I I L.-J FRESH/ RECIRCU- LATION ACTUATOR page 63 2 C280 ,.--, I I I I L.- .I BLOWER MOTOR page60 YEL C285 ,.--, I I I I L.-J A/C THERMO· CON page63 YEL 2 C2B2 ,.--, I I I I L.-J A/C CUT RELAY page63 YEL C283 ,.-., I I I I L.-J A/C RELAY page63 Revision 1, 9/15/99 11-1
FUSE BOX DETAILS A/T MIT GRN/REDI 4 C136 GRN/REDI 1 C138 r--, I I I I L-..1 TRANSMISSION RANGE SWITCH r--., I I I I L-..1 BACK-UP LIGHTS page 39-1,89,112 SWITCH page 112 11-2 Revision 1, 9/15/99 HOT IN ON AND START r------------------ METER 10A --, ENG 10A ' --� GAN/RED BLK/WHT GRNIRED 3 C137 r--., I I I I L-..1 VEHICLE SPEED SENSOR page 33,81-4 12 C2256 r I -----------1 L _________l_J GRN/RED 35 C229 C159 r--, r--, I I I I I I I I L-..1 L-..1 TRANSMISSION REAR CONTROL HATCH MODULE(TCM) SWITCH page 39 page 81-2 C2256 5 C2252 :-----------[: LJ______J___ J 8 7 6 C2256 BLK/WH:I C205 5 C128 DATA LINK. CONNECTOR GRNIRED GRN/RED GRN/RED GRN/RED 4 C273 r--, I I I I L-..1 CENTER SWITCH 12 C252 8 C250 7 C251 r----------, ._, __________ J INSTRUMENT CLUSTER page 25-2,39,44,71,72,73,81,81-4
------- --------,PASSENGER )'<-------------. I COMPARTMENT / AIR BAG TURN I FUSE BOX f 10A 10A I '-, __ ------- WHT/GRN WHT/G:N I C298 8 C299 ,.--, I I I I L.-J AIR BAG DIAGNOSTIC UNIT page 47 Canada only Daytime running lights page 115 3 6 ___ 2 - - - - - -4 C2256 BLU BLU BLU BLU 2 C293 2 C217 1 C241 2 lC225 4 C227 ,---, ,---, ,---, ,---, I 1 1 I I 1 1 I I 1 1 I I 1 1 I "---' "---' L.--' L.--' BLU BRAKE REAR CRUISE COMBINATION PEDAL WINDOW CONTROL SWITCH SWITCH DEFROSTER SWITCH page 110 page 34-1 RELAY page 34 page 61 BLU 7 I C169 1 C164 ,---, I I I I "---' ABS CONTROL UNIT page 44 BLU 1 C125 ,.-., I I I I "---' CRUISE CONTROL SWITCH page 34 C234 C228 BLU 1 C2252 r----------------11 t_l______J_______ J 4 3 2 C2252 BLU BLU BLU 10 C259 2 C267 1 C258 ,- -., ,- -., ,---, I I I I I I I I I I I I L.-J L. - ., L.-., ELECTRONIC CRUISE A/T SHIFT TIME AND ALARM CONTROL INTERLOCK CONTROL MODULE MAIN SWITCH CONTROL UNIT page 70,133 page 34-1 page 138 $PORTAGE Revision 1, 9/15/99 11-3
FUSE BOX DETAILS HOT AT ALL TIMES HOT IN ACC AND ON 1 1 1=�-�:;E�1�-- - - - - - --- .-- ----- -------------- ----- ➔ --- -, PASSENGER CIGAR I COMPARTMENl 20A 20A (JOA) I Canada USA (Canada) P/W RADIO JOA 10A L - - ------- Side Mirror Defrosters Page G2 ------- ----------- LTGFIN 4 C241 ,.-., I I I I L.- .J REAR WINDOW DEFROSTER RELAY page 61 BLK/YEL 4 C258 ,- - -, A/T SHIFT I I INTERLOCK I I CONTROL UNIT L. - .J page 138 WHT/GFIN 4 C240 ,.-., I I I I L.-.J POWER WINDOW RELAY page 120 6 C273 ,- - -, CENTER I I SWITCH I f page 154 L.- .J 11-4 Revision 1, 9/15/99 BLK/YEL WHT/FIED 8 C230 BLK/YEL BLK/YEL WHT/FIED 1 C263 ,- - -, RADIO/ I I CASSETTE I I PLAYER L.- .J page 150 1 C248 ,- - -, CIGARETTE I I LIGHTER I I page 155 L.- .J 15A C230 I FUSE BOX I 7 C255 ,- --, POWER I I MIRROR I I SWITCH L. _.., page 141
COMPONENT LOCATION INDEX "--- (Refer to Section 201 for photographs.) SPORTAGE Component Location Photo No. ABSControl Unit..................................Left side of 1/P..............................................................................................26 A/CCut Relay .......................................Behind right side of 1/P, near audio system..................................................60 Air Bag Diagnostic Unit........................lnside front of center console.......................................................................92 Alf Shift Interlock Control Unit...........Below right side of 1/P.................................................................................63 Back-Up Light Switch...........................Right side of transmission ............................................................................36 Blower Motor ........................................Behind right side of 1/P ................................................................................60 Brake Pedal Switch................................Under 1/P, below steering column................................................................49 Cargo Light............................................Right side panel, rear of cargo area ............................................................111 Center Switch ........................................Behind center of 1/P....................................................................................114 Cigarette Lighter....................................Lower left side of center console...............................................................117 CruiseControl Unit ...............................At rightkick panel..........................................................................:.............65 CruiseControl Main Switch..................Lower far left side of 1/P..............................................................................96 Data Link Connector (DLC)..................Left rear of enginecompartment..................................................................27 Dome Light............................................Center of headliner .....................................................................................112 Electronic Time and Alarm Control Module...................................................Right side of 1/P, above globe box ...............................................................67 EngineControl Module.........................Behind lower right side of 1/P, under floor carpet........................................62 Flasher Module......................................In relay box, behind left side of 1/P..............................................................50 Front Heated Oxygen Sensor.................Left rear of engine compartment..................................................................24 Front washer Motor...............................Right side of engine compartment .................................................................5 Front Wiper Motor.................................Right rear side of engine compartment........................................................18 Fuel Tank Unit.......................................Undemeath of rear seat, top of fuel tank......................................................83 '--- Hom Relay.............................................In relay box. behind left side of I/P..............................................................50 Key-In Ignition Switch..........................Behind left side of I/P, below steering column............................................51 Key Lock Solenoid................................Top of steering column.................................................................................53 Power WindowRelay............................In relay box, behind left side of I/P..............................................................50 Power Mirror Switch.............................Left side of steering column, below 1/P.....................................................116 Radio/Cassette Player............................Center of console, below 1/P ......................................................................113 Rear Heated Oxygen Sensor..................Under side of vehicle, behind three-way catalytic converter.......................19 Rear washer Motor ................................Right rear of vehicle, behind combination light ..........................................86 Rear Window Defroster Relay...............ln relay box, behind left side of I/P..............................................................50 Rear Wiper Motor..................................Behind trim on tailgate.................................................................................87 Tail Door Lock.......................................Rear hatch (Inside) .....................................................................................125 Transmission Control Module...............Below left side of I/P....................................................................................50 Transmission Range Switch..................Right side of transmission............................................................................35 Vehicle Speed Sensor.............................Left rear side of engine compartment ..........................................................38 Cl59.......................................................Left rear of engine compartment..................................................................26 C20I .......................................................Right side of fender....................................................................................110 C205.......................................................Behind right center of 1/P.............................................................................57 C209.......................................................Behind right center of 1/P.............................................................................58 C213.......................................................Behind right side of 1/P................................................................................59 C2l9.......................................................In steering column, internal to ignition switch............................................53 C224.......................................................Top of steering column.................................................................................58 C225.......................................................Top of steering column.................................................................................53 C227.......................................................Top of steering column.................................................................................53 C230.......................................................Above left kick panel...................................................................................43 C23 l.......................................................Above left kick panel...................................................................................43 C234.......................................................Left kick panel..............................................................................................44 Revision 1, 9/15/99 11--5
FUSE BOX DETAILS COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. C236.......................................................Behind lower left side of 1/P ........................................................................44 C245.......................................................At left kick panel ..........................................................................................46 C246.......................................................Behind right center of 1/P.............................................................................58 C250.......................................................On instrument cluster ...................................................................................54 C25l .......................................................On instrument cluster ...................................................................................54 C252.......................................................On instrument cluster ...................................................................................54 C429.......................................................Left rear of cargo area, behind left rear light assembly...............................84 11-6 Revision 1, 9/15/99
LIGHT SWITCH DETAILS HOT AT ALL TIMES HOT AT ALL TIMES .------1 PASSENGER I I COMPARTMENT I TAIL FUSE BOX .------1 ENGINE I COMPARTMENT I HEAD I FUSE/RELAY I 10A I - ___1 BLK/BLU BLK/BLU I 20A I BOX - ___1 GRN 3 T C2201 GRNh rB a C2256 ., 1 11 I I 19 • ■-■ C ■ a ■ n ■ a ■ d■ a■ o ■ n ■ l y--11(�1 11 • I� ---'I DAYTIME RUNNING do -- LIGHTS GRN page 115 GRN 4 __ 1 C287 ,-1-- -f:JJ-:-'�l���- 1 ---- IRELAY L- --- :..J 3 2 C287 Canada only Canada only GRNIWHT BLK/REO To C2255 on page 12-1 6 GRNIWHT GRN/BLU 7 GRN/BLU GRN GAN C227 COMBINATION SWITCH ,------ ------, LIGHT I SWITCH I 1 I I I I I I BLK 9 BLK HEAD OFF LO HEAD HI.� BLU/RED BLU/RED DAYTIME RUNNING LIGHTS Canada only page 115 Ground Distribution, page 14-6 BLU 5 BLU/RED BLU/RED .i BL U /RE : l --:,:r··acomm 1 __JC113 HI FLASH I I I I I __________.J BLU -11 � C227 BLU BLU BLU 2 --- C2201 4 I C231 BLU BLU BLU C107 9 C252 ,,--r-:-G� --: BEAM I I /'?!: INDICATOR I : � l!OI I -&- G200/G201 "2 b. I I Indicators. I I page 81-3 LEFT HEADLIGHT page 100 RIGHT HEADLIGHT page 100 -- ____J INSTRUMENT CLUSTER page 81-3 12 Revision 1, 9/15/99
leLu1vEL Tail Light Relay on page 12 DAYTIME RUNNING LIGHTS page 115 Canada only BLU/YEI 1 C2!_?5 __ _ :I J�:�.,,..��-=--=-,,_.,,... I I 13 L - --- -'I BLU/YEL 14 - - - - SPORTAGE C230 USA ONLY C2251 ,----------1, L_l___j____ J BLU/YEL JBLU/YEL 6 I C181 BLU/YEL 2 [ - - - 4 [ - - -3 I C2251 BLU/YEL BLU/YEL BLU/YEL BLU/YEL 12 C273 3 C266 12 C263 9 C259 1 C102 1 C114 /- /- I I ,.-, ,.-, ,.-, ,.-, I I I I I I I I I I I I I I I I L--' L--' L-J L--' ,., ,.... RIGHT LEFT CENTER 1/P RADIO/ ELECTRONIC FRONT FRONT SWITCH DIMMER CASSETTE TIME AND ALARM PARK/TURN PARK/TURN page 154 SWITCH PLAYER CONTROL page 150 MODULE LIGHT LIGHT page 110-3 page11 0-3 page 117 page?0-1.73-1.133-1 L _________________________ _ 4000R BLUIYELI 4 I C236 BLU/YEL 1 C2258 ,-----1--------------, L_l________l_______l_J 13LU/YEL 2 DOOR C424 BLU/YEL 4 [ - - - - - - - 2[------ 3 1 C2258 BLU/YEL BLU/YEL J � 5LU/YEL 4 C400 4 C402 BLU/YEL BLU/YEL ,- ---- ,RIGHT r- ---- -,LEFT 1 C430 1 C431 I ,. - .., I REAR I r-- ., I REAR ,. - .., ,. - .., I I I I LIGHT I I I I LIGHT I I I I I I I I ASSEMBLY I I I I ASSEMBLY I I I I I L- -' I I L- -' I L-.J L-.J I RIGHT I I LEFT I TAIL TAIL I LIGHT I I LIGHT I I page 110-3 I I page 110-3 I I I I I L----.J L-----' LICENSE LIGHTS page 110-3 4 C400 r--., I I I I L--' RIGHT REAR LIGHT ASSEMBLY page 110-3 4 C402 ,.-, I I I I L-J LEFT REAR LIGHT ASSEMBLY page 110-3 BLU/YEL C424 BLU/YEL BLU/YEL 1 C430 1 C431 r--, ,.-, I I I I I I I I L-.J L-.J LICENSE LIGHTS page 110-3 Revision 1, 9/15/99 12-1 -,
LIGHT SWITCH DETAILS COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Center Switch ........................................Behind center of I/P....................................................................................114 Electronic Time and Alarm Control Module...................................................Below front of center console ......................................................................67 Headlight Relay .....................................Beneath 1/P, left side of steering wheel column.........................................119 VP Dimmer Switch ................................Left side of steering wheel column, Below 1/P..........................................116 Left Rear Light Assembly .....................Rear of trunk, behind left comer panel ........................................................84 Radio/Cassette Player............................Center of console, below 1/P ......................................................................113 Right Rear Light Assembly ...................Rear of trunk, behind right comer panel......................................................84 Tail Light Relay.....................................Beneath 1/P, left side of steering wheel column.........................................119 ClOO.......................................................On engine compartment fuse/relay box .......................................................16 CI02.......................................................Behind right front park tum light......................................................:........102 C107.......................................................Behind right headlight....................................................................................4 C113.......................................................Behind left headlight ......................................................................................4 C114.......................................................Behind left front park tum light.................................................................102 C181.......................................................Right front comer of engine compartment.....................................................2 C201.......................................................At right kick panel......................................................................................110 C203.......................................................At right kick panel......................................................................................110 C227.......................................................On combination switch.................................................................................53 C230.......................................................Behind left side of VP ..................................................................................43 C23l .......................................................Behind left side of I/P ..................................................................................43 C236.......................................................Behind lower left side of 1/P, right of fuse box............................................44 C252.......................................................Behind I/P cluster .........................................................................................55 C424.......................................................Inside center of rear bumper, between license light...................................120 - C430.......................................................Right hand license socket, inside center of rear bumper ...........................103 C431 .......................................................Left hand license socket, inside center of rear bumper..............................103 G200 ......................................................Left kick panel, below passenger compartment fuse/relay box...................42 G201 ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION Battery power is applied at all times to the "HEAD," "'MAIN" and "BTN" fuses, which supply power to the combination switch. This switch controls the head­ lights, parking lights, headlight hi/lo beam switch, flash-to-pass switch and the headlight beam indicator on the instrument cluster. The "TAIL" fuse powers the tail lights, license lights, front park/tum lights, front side marker lights, elec­ tronic time and alarm control module, audio system, digital clock and instrument panel dimmer switch. 12-2 Revision 1, 9/15/99
GROUND DISTRIBUTION RIGHT FRONT HARNESS - G100 RIGHT FRONT PARK/TURN LIGHT page 110-3 ,-, ' Jc,o, RIGHT HEADLIGHT page 100 ,-, ' ........ 3 C107 S101 •------- BLK BLK BLK G100 14 Revision 1, 9/15/99 BLK FRONT WIPER MOTOR page 91 ,. --, I I I I 8 ;1:101
-,_ SPORTAGE LEFT FRONT HARNESS - G101,G102 ABS CONTROL UNIT page 44 ,--., I I I I L..-..1 'IC165 BLK 2 C168 BLK BLK ABS CONTROL UNIT page 44 ,--., I I I I L..-..1 , r 1 0 • BLK 8 C169 BLK CONDENSOR FAN MOTOR page 63 ,---, I I I I L..- ..I 1 C110 BLKIWHT * G101 BLK LEFT FRONT HOOD PARK/TURN LIGHT HORN SWITCH page 110-3 page 40 page 70-1 ,---, ,--., /-, I I I ' ' I I I ,..., L..-..1 L.. 3 BLK C114 C103A BLK 2 BLK BLK .,._.,_.---•--,_..,- ----- --..., j"------------ -- � • I I '1 S103 I I ..I C157 BLK I .--------· BLK BLK 2 C115 ,.--, I I I I L-..1 BRAKE FLUID LEVEL SENSOR page 71 BLK 6 C125 ,.--, I I I I L..-..1 CRUISE CONTROL UNIT page 34 I -------- I .,...- ..- ........ , I • • .......,__ ________� ___,, BLK * G102 LEFT HEADLIGHT page 110 /-, ' "..., 3 C113 BLK BLK C111A ,.--, I I I I L..-..1 HORN page 40 Revision 1, 9/15/99 14-1 --,
GROUND DISTRIBUTION ENGINE HARNESS - G103 DATA LINK CONNECTOR(DLC) 4 12 C128 BLK OBD-11 DATA LINK CONNECTOR page 25-1 ... ----,I I ENGINE CONTROL MODULE page 25-1 r-----, I I '- ----"" 34 55 C211 CAMSHAFT POSITION SENSOR page 25-3 r--a I I I I L. -.., 3 Cl 18 BLK MASS AIR FLOW SENSOR page 25 r--a I I I I '--"" 1 C129 TRANSMISSION CONTROL MODULE page 39-1 ,-----., I I I I L----.1 ENGINE CONTROL KNOCK MODULE SENSOR page 25-4 page 25-6 r--a ,.-., I I I I I I I I '--"" '--"" 86 C211 3 C196 BLK BLK BLK BLK 1/4 KNOCK IGNITION SENSOR COIL SHIELD SHIELD page 25-6 page 25-4 -- f-� -- f-� �--J I -- ---J S108 e 2/3 IGNITION COIL SHIELD page 25-4 S111 KNOCK SENSOR SHIELD page 25-6 f=� ·--J S109 e BLK - BLK 12 BLK 28 C211 - �-- f-� ·--J s101 • _ BLK 11 C2259 I ��:SOR SHIELD e S112 BLKl 3 C147 34 TC229 BLK/BLU - - S263 e____..__,e � � G103 ,.-., ,.-., BLK/ BLU BLK/BLU BLK/ BLU -!,- G103 14-2 Revision 1, 9/15/99 L-"" ENGINE CONTROL MODULE n;am, ?'i-1 11 iC209 l.::.J - INPUT/TURBINE SPEED SENSOR page 39-2 INPUT/TURBINE SPEED SENSOR page 39-2 I I I I '--"" ENGINE CONTROL MODULE page 25-1 I I I I L.-.., CRANK POSITION SENSOR page 25-1
DASH HARNESS - G200/G201 CRUISE CONTROL ELECTRONIC TIME AND MAIN ALARM CONTROL MODULE SWITCH page 70-1 r-------. I I I I L-----..1 2 C279 BLK A/TSHIFT INTERLOCK CONTROL MODULE page 138 ,.--, I l I I L-J 7 C258 BLK page 34-1 r--, I I I I L-..1 1 C267 BLK INSTRU­ MENT PANEL page 89 ,--, I I I I L--' 10 C253 BLK REAR WIPER/ WASHER SWITCH page 92 ,.-, I I I I L--' 1 C260 BLK To C2254 on page 14-5 INSTRUMENT PANEL page 81,81-1 SPORTAGE ,--------------. I I L------------..1 7 C252 10 C251 4 C250 5 C251 BLK BLK BLK BLK Revision 1, 9/15/99 14-3
GROUND DISTRIBUTION DASH HARNESS - G200/G201 ABS CHECK CONNECTOR page 44 ,.-., I I I I L .J 2 I C278 BLK BLOWER SWITCH page 60 ,.-., I I I I L. ..I B I C257 BLK BLOWER SWITCH page 60 ,.-., I I I I L-.J 3 C257 BLK --- CENTER SWITCH page 110, 117,154 ,.-., I I I I L,,_.J 10 C273 BLK RADIO/ POWER 1/D CASSETTE MIRROR DIMMER CIGARETTE PLAYER SWITCH SWITCH LIGHTER page 150 page 141 page 117 page 155 ,.-., ,.-., ,.-., ,.-., I I I I I I I I I I I I I I I L.-..1 L-..1 L.-..1 L-..1 11 C263 3 2 C266 2 C248 BLK BLK BLK 4 C2250 '------------------------- -----------J 14-4 Revision 1, 9/15/99
DASH HARNESS - G200/G201 POWER/ ECONOMIC SWITCH page 39-1 ,.-., I I I I L-.J 4 C270 MASTER POWER WINDOW SWITCH page 120,120-1-1 ,.-., I I I I L .I 4DOOR : 61C504 2DOOR:4 ,-------------, I LEFT FRONT RIGHT FRONT I I POWER POWER I I WINDOW WINDOW I I SWITCH SWITCH I page 117-1 page 117-1 1 ,- --, ,---, I 11 I I I I 11 I I I I IL .J L .J I lsLKI BLKI I I 4 C504 4 -l C604 I L 2��,£.N_:!' ___J S601 SPORTAGE 1--------- POWER I MIRROR I DEFROSTER I page 62 ,--., I I I I I I L-.J I 6 C606 I I I CANADA .ONLY DRIVER'S DOOR LOCK CYLINDER CONTACT SWITCH page 130 PASSENGER ·------•--.. DOOR LOCK L- - - - - - - - - BLK r- - ., I I I I L-.J 1 C509 BLK BLK LEFT FRONT DOOR LOCK MOTOR page 130-1 ,.-., I I I I L-.J 4 C503 BLK BLK CYLINDER CONTACT SWITCH page 130 ,.--, I I I I L-.J 1 C609 BLK BLK I POWER - 7 s I MIRROR I I DEFROSTER! page 62 I I ,---, S 5 ______.. I I I I 12 C2250 ,-----r-,INSTRUMENT ( I PANEL , 2 I HARNESS J I , _____ J BLK I I I I I �-tsos 1 ·'.I 238 - - - - � t:�� J. BLK RIGHT FRONT DOOR LOCK MOTOR page 130-1 ,.--, I I I I L-.J 3 C603 BLK COMBINATION SWITCH page 12, 100 ,.-., I I I I L-.1 9 C227 COMBINATION SWITCH page 91 ,.--, I I I I L-J 1 C224 BLK C2254 ToC2250 , "" 8 ,--1------------1-----------r--,, on page 14-3 � K S '- C2254I } L-- - --------------------------J 1 C2254 BLK BLK G200 �----•--- G201 Revision 1, 9/15/99 14-5
GROUND DISTRIBUTION DASH HARNESS - G200/G201 VEHICLE SPEED SENSOR ENGINE 4WD CONTROL INDICATOR MODULE SWITCH 4WD LOW SWITCH page 33 page 25-1 page 81-2 page 39-1 r-, r-, r-, r-, I 1 1 I I I I I I 1 1 I I I I I L.-.J L.-.J L.-..1 L.-..1 2 [ 137 : L ! [ 211 2 � 135 2 C134 BLK BLK BLK 6 _ .!. _ _! C2259 n---r--11 I I L.------- ..I 5 C2259 POWER WINDOW HOLD RELAY SWITCH page 120 page 39-1 r-, ,.-, I I I I I I I I L.-..1 L.-..1 3 C240 2 C269 BLK BLK BLK 16 BLK C205 FLASHER MODULE page 110 ,.-, I I I I L.-..1 8 C244 BLK A/TSHIFT INDICATOR page 117-1 r-, I I I I -;i:275 OBD-11 DATA LINK CANADA ONLY DAYTIME RUNNING LIGHTS page 115 ,.-, I I I I L.-..1 5 C2235 OUTPUT SPEED CONNECTOR BLK SENSOR SHIELD 3 C218 page 39-2 ·--J S265 e _ BLK BLK BLK CRUISE CONTROL CLUTCHPEDAL POSITION SWITCH page 34 ,.-, I I I I L.-.J 2 C256 BLK PARK POSITION SWITCH page 138 r-, I I I I L.-..1 1 C271 BLK 14 2 3 12 1 3 11 10 9 (�r--1---1--y---r--r-===I--r---r-1 '----------------------------------� 14-6 Revision 1, 9/15/99
REAR HARNESS - G400 (4DOOR) SAFETY BELT SWITCH page 70-1 ... -, I I I I B:1 .J 2 • ,C315 BLK LEFT LICENSE LIGHT page 110-3 ,-, J ,.... ,ul 2 • , C431 BLK HIGH MOUNT STOP LIGHT page 110-2 ,-, J ,.... BL ;I I C445 BLK BLK RIGHT LICENSE LIGHT page 110-3 ,-, J ,.... BLKI 2 , C430 BLK 2 C424 BLK LEFT REAR DOOR LOCK MOTOR page 130-1 ...-, I I I I L .J BLUIYEI 3,,C701 BLK 4 C732 BLK RIGHT REAR DOOR LOCK MOTOR page 130-1 ... -, I I I I L .J BLU/YEI 3 • C801 BLK 4l � C833 BLK LEFT REAR LIGHT ASSEMBLY page 110-3 ... -, I I I I L. - .J 3' • C402 BLK SPORTAGE RIGHT REAR LIGHT ASSEMBLY page 110-3 ...-., I I I I L.- .J 3 • C400 BLK 2 [ 429 8 ._ 2 !i... ._ � ._ I.. .._ 6, .._ 3 C2257 '__ t --------1 ________._1_--------1 __ 1 .,_____1.._______.r I 1C225 7 BLK -!-G400 Revision 1, 9/15/99 14-7
GROUND DISTRIBUTION REAR HARNESS - G400, G401 (2DOOR) REAR HATCH SAFETY LEFT REAR HIGH CYLINDER RIGHT REAR BELT LIGHT MOUNT CONTACT LIGHT SWITCH ASSEMBLY STOP LIGHT SWITCH ASSEMBLY LICENSE LICENSE . page 70-1 page 110-3 page 110-2 page 130 page 110-3 LIGHT LIGHT ,--., ,.-., ,--., ,.-, ,--., page 110-3 page 110-3 I I I I I I I I I I /-' /-' I I I I I I I I I I , , L.-.J L. - .J L. -.J L. - .J ......... ......... 2 C315 2 C402 1 C447 3 C400 12�r.,, BLK BLK BLK BLK BLK 2 C424 ·-- C429 BLK BLK BLK BLK � G400 14-8 Revision 1, 9/15/99
FUEL PUMP UNIT page 81-4 5 ---- BLK BLK SPORTAGE C304 Revision 1, 9/15/99 14-9
GROUND DISTRIBUTION COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. 4WD Low Switch..................................Rear of transmission.....................................................................................38 4WD Indicator Switch ...........................Left side of transmission ..............................................................................39 ABS Check Connector...........................Below left side of l/P....................................................................................52 ABS Control Unit ..................................Left rear of engine compartment..................................................................26 Alf shift Indicator .................................Below center console ...................................................................................68 Alf shift Interlock Control Module ......Below right side of l/P, above glove box.....................................................63 Brake Fluid Level Switch......................Left side of engine compartment, left of brake fluid reservoir....................28 Camshft Position Sensor........................Middle of engine compartment, in back of cylinder head...........................23 Center Switch.........................................Below center of l/P.....................................................................................114 Cigarette Lighter....................................Behind center console panel.......................................................................117 Condenser Fan Motor............................In front of radiator, behind grille........................................................: ...........I Cruise Control Clutch Pedal Position Switch......................................On pedal support bracket..............................................................................48 Cruise Control Main Switch..................Far left side of dash, below 1/P ....................................................................96 Cruise Control Unit ...............................At right kick panel........................................................................................65 Data Link Connector(DLC)...................Left rear of engine compartment..................................................................27 Driver's Door Lock Cylinder Contact Switch.......................................In left front door.........................................................................................107 Electronic Time Control Module...........Below front of center console ......................................................................67 Engine Control Module.........................Behind lower right side of l/P......................................................................62 Flasher Module ......................................In relay box, behind left side of I/P .............................................................50 Front Wiper Motor.................................Right rear side of engine compartment........................................................18 Fuel Tank Unit.......................................In fuel tank ...................................................................................................83 High Mount Stop Light .........................Top center of rear hatch................................................................................89 Hold Switch ...........................................Below center console .................................................................................12l Hood Switch ..........................................Behind right side of grille ..............................................................................1 Hom .......................................................Front right side, beneath bumper ...................................................................3 Knock Sensor.........................................Left side of engine........................................................................................12 Left Front Door Lock Motor .................In left front door...........................................................................................72 Left Front Parkn'um Light....................Behind left front park/tum light .................................................................102 Left Headlight........................................Behind left headlight assembly......................................................................4 Left License Light .................................Above license plate mount.........................................................................103 Left Rear Door Lock Motor ..................In left rear door.............................................................................................75 Left Rear Light Assembly .....................Rear of trunk, behind left corner panel ........................................................84 Mass Air Flow Sensor ...........................Left side of engine compartment..................................................................27 Master Power Window Switch..............In left front door...........................................................................................72 OBD-11 Data Link Connector................Below left side of 1/P, right side of steering column ...................................30 Passenger Door Lock Cylinder Contact switch .......................................In right front door.......................................................................................107 Park Position Switch..............................Below center console ...................................................................................68 Power/Economy Switch.........................Below center console .................................................................................121 Power Mirror Switch.............................Behind lower right side of 1/P....................................................................1 I 6 Power Window Relay ............................In relay box, behind left side of l/P .............................................................50 Radio/Cassette Player ............................Center of console, below 1/P ......................................................................113 Rear Hatch Cylinder Switch..................Lower right side of rear hatch, behind panel ............................................. 105 Rear wiper/washer Switch.....................Bottom right side of l/P................................................................................96 Right Front Door Lock Motor...............In right front door.........................................................................................79 Right Front Park/fum Light..................Behind right front park/tum light...............................................................102 Right Headlight......................................Behind right headlight assembly....................................................................4 Right License Light ...............................Above license plate mount.........................................................................103 Right Rear Door Lock Motor ................In right rear door ..........................................................................................81 Right Rear Light Assembly ...................Rear of trunk, behind right comer panel......................................................84 14-10 Revision 1, 9/15/99
$PORTAGE COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Safety Belt Switch .................................In safety belt buckle ...................................................................................123 Transmission Control Module ...............Below left side of I/P ...................................................................................50 Vehicle Speed Sensor.............................Left rear side of engine compartment..........................................................38 C183 .......................................................Right rear of engine compartment .............................................................126 C205.......................................................Under passenger side floor carpet................................................................57 C207.......................................................Under passenger side floor carpet................................................................57 C209 ......................................................Behind right center of I/P.............................................................................57 C215.......................................................In right front door jamb................................................................................66 C224.......................................................Top of steering column ................................................................................53 C231 .......................................................Behind left side of I/P ....................................................................:.............43 C238.......................................................In left doorjamb...........................................................................................41 C246.......................................................Behind right center of I/P.............................................................................58 C250.......................................................On instrument cluster ...................................................................................54 C252.......................................................On instrument cluster...................................................................................54 C253.......................................................On instrument cluster ...................................................................................54 C424.......................................................Inside center of rear bumper, between license light ..................................120 C429.......................................................Left comer of rear cargo area, near left light assembly...............................84 C732.......................................................At base of left "B" pillar..............................................................................74 C833 .......................................................Behind trim on right rear door.....................................................................80 G100.......................................................Behind right side marker lamp.......................................................................4 G10I.......................................................Front of engine compartment, behind grill....................................................1 '- G102.......................................................Behind left side marker lamp.......................................................................32 O103.......................................................Center rear of engine compartment..............................................................98 O200.......................................................Left kick panel, below passenger compartment fuse/relay box...................42 O201 .......................................................At right kick panel........................................................................................62 O400.......................................................Behind left rear light assembly ....................................................................85 Revision 1, 9/15/99 14-11
SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) From Fuel Pump Relay on page 25-1 BL RE 1 C20 1 9 USA 11 CANADA OBD-11 HOT AT ALL TIMES �-- -------------------------7 BLK/RED BLK/RED FUEL INJ 30A MAIN RELAY 15A BLKIRED I I I I I ' BLI(/ RED DATA LINK CONNECTOR RED RED 5 C139 .i. 8 C218 BLK/RED GRN 'I I I I I L-- ----------------J � I I L GRN 13 GRN 26 - , PASSENGER EC I COMPARTMENT U FUSE 10A I BOX _.J C205 4 WHT/ BLU 27 WHT/BLU C161 BLK/WHT BLK/WHT BLK/WHT 54 C1 6 1 A/C Cut Relay page 63 -----.. - . • • .....-----'• ·- I I ._. --- ---- ... ..____;.,1• BLK/WHT 3 C129 Power BLKIWHT BLKIWHT 3;lIC124 BLK/WHT 2 C146 AIR AIR FLOW CONTROL Sensor output MASS B IDLE Sensor SENSOR - - - VALVE ground Ground -"'."""'.'...................._...................,.._,� 2 - � L 1< C12 9 ""'": [ aeo<,aJ C 1 4 6 4 RED/ ORN 41 WHT -- C124 Ground 14 I Distribution BLK I page14-2 � Gl03 BLU/RED 2 RED/GAN 29 C211 r--------------------------------------, I Battery EGI R:>wer Mass air Mass air I main flow flow relay sensor sensor Idle speed control I control input ground L--------------------------------------J 25 Revision 1, 9/15/99 ENGINE CONTROL MODULE (ECM)
SPORTAGE r--------------------------------,ENGINE / !COMPARTMENT / To Passenger FUSE/RELAY B O X / Compartmen1 Fuse Box I on page 25 I BLK/REO BLK/REO � .... ��;;.....;;..;;;;;,...______ FUEL l o: �::�,s, I}---1 * I��t':. !�-------- --- ---- -----------� RED BLK/BLU 11 USA 2 GRN/YEL J J---i----IC 1 95 Sr-- 2 C161 - - - C201 DATA LINK BLKIW � T lCl 63 i 3 CANADA 3 CONNECTOR (DLC) CANISTER BLK/BLU GRNNEL 1 Cl28 c�� • a�a VALVE • r- - - , PASSENGER I UEL I COMPARTMENT To Passenger UMP FUSE �._.,. C205 "=::[:'_---�'° C211 �;�:!£,:;�•oaSNe� • ___ __.. I B O X �------------------------------,ENGINE I Fuel pump relay control I CONTROL I I MODULE NT Crankshaft position sensor input Ou1put (ECM) Icoding ---------- ECM Injector s1age lgnitionl grouna B terminal A terminal ground ground ground ground GRNNEL L------------------------------J ----- 72 43 16 YEW YEW BLU GRN --- � I --- I t'" Ground --- I Distribution, YEW BLU page 14-6 2 YELi BLU ----------- S110 • I I 12 BLK .. Ground Distribution, I page 14-2 I BLK L. C147 BLK 28 BLK .,I I .J 6 34 55 C211 7 BLK/ BLK/ Bll<J BLU BLU BLU 2 3 C2255 �E, GRNIYEL I I L __J 1 C2255 BLK/ BLU C236 CRANK- B terminal Generator Ground SHAFT r- --,FUEL i 30 ' output output POSITION (CKP) SENSOR *G200/G201 A/T only � G103 � G103 TANK I FUEL I UNIT I PUMP I L ___. Revision 1, 9/15/99 25-1
SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) HOT IN ON AND START r--- - - - - -, PASSENGER METER 10A I COMPARTMENT FUSE I BOX I L-- ____ ,J GAN/RED I Fuse Box 1 Details, GAN/RED 1 page 11-2 8 C250 r- -�-------,INSTRUMENT I A !CLUSTER I CDMALFUNCTION I I INDICATOR I LIGHT L_1______J eLutwHT Speed 10 IC250 Vehicle Sensor, r--------- -, TRANSMISSION I I CONTROL I I MODULE(TCM) I Engine Malfunction I Automatic. I RPM illumination I Transm1ss1otronly .. - �p�- ,!l��t_.J 32 --14 C229 BLU/AED PNK 14 16 C209 2 I C233 page 33 BLU/WHT l BLU/RED '"'"'�[ 207 --------- ""':: --------- 47 PNK 61 C211 .-,-----------------------------------, ENGINE I Malfunction Vehicle Engine Malfunction I CONTROL indicator speed RPM request MODULE I light control input output light input I (ECM) I Throttle Engine coolant I I position temperature I output output Data Line L-----------------------------------J LT GRN WHT/GAN BAN 20 33 ----------21 C229 r" - - - """". - - - - - - - - - � - -, TRANSMISSION I Throttle Engine coolant D1agno- ICONTROL pos1t1on 1emperature SIS MODULE (TCM) I input input I . Automatic L--------------- .J Transmission only 25-2 Revision 1, 9/15/99 BAN BAN 9 DATA LINK Cl28 CONNECTOR 7 C218 OBD-tl DATA LINK CONNECTOR 4 BLK BLK 71 C205 BLK 4 C2259 ,..I., I I I I L .J 1 IC2259 BLK -:!,- G103 C218 BLK
From Fuel Pump Relay on page 25-1 G I GR: 1 C161 5 C2260 r------------------1-1 LJ_________________J_J 7 - - - - - - - - - - - - - - - c,]C2260 REDIWHT GR � , C123 C118 GRN BLK/RED .- ---- --- ... !. _____ l I S104 I I I .. ------... ..-----· ·-----� .... __ ------- SPORTAGE ____...,___ .,.CAM- Power SHAFT Sensor POSITION Ground output (CMP) --------SENSOR GRN GAN GRN GRN BLK 3 BLK BLK BLK/WHT 2 C118 1 C121 1 C143 C141 C142 1 C140 [ill��tf[ill�{Ji�TOR [ill�fi�TOR [[] �i�TOR [ill11Ji�TOR 2 C121 2 I C143 I C141 I C142 ] C140 WHT/ BL U - - _ w:: N - - - B � K/ � RN - - -G� Nl � LK C123 RED/WHT WHT/BL 4 i WHTIGR: � BLK/GR: J GRNIBL : J 44 ___ _!6 ____ 3 ____ 3 �---- 3 :1______� C211 ,--------------------------------,ENGINE I Ca��haft Purge _ Injector Injector Injector lnjecto1 ICONTROL pos1t1on solenoid # 1 #2 # 3 #4 MODULE I sensor valve control control control con I(ECM) I input control I � G103 �-------------------------------.J Revision 1, 9/15/99 25-3
SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) F"' - , PASSENGER I ENG I COMPARTMENT I 15 A I FUSE BOX HOT AT ALL TIMES r- 7 ---,1GNITION I I SWITCH I OFF fST A RT I I AC� ON I L--- ----1 BLK/YEL 2 C221 WHT/RED 1 C2201 WHT/RED tr L. - .J BLK/WHT 3 A_ C161 WHT/RED [ . - - - - - • z :HTJR_; D ..,. ..,. z ,.._______, 8 I C205 BLK/WHT 5 C128 DATA LINK CONNECTOR (DLC} WHT/RED •...�-----......• WHT/RED �======�z�e •------=z=�=---=z:;.i -..._____ NOISE CONDENSER = WHT/RED 58 TA LINK NNECTOR C) 3 C128 YEL/WHT BLK/BLU f II Ground II Distribution, II page 14-2 BLK/BLU Iii � G103 3 YEL/WHT S107 ,· t YEL/WHT ,,,,.. � )t I "'j YEL/BLU 25 C150 IGNITION COILS ...·--- .., S108 "'j C211 Indicators and Gauges Cluster, page 81-4 YEUBLU r-----------------------------------, ENGINE ::W::J Ignition input Ignition coil 1 1 �g�1��L control (ECM) A/C cut A/C A/C Park/ I I relay . clutch request neutral I control control input input L-----------------------------------J 48 GRN/BLU -65 -64 BLU BLK/WHT A/C Compressor Controls, page 63 25-4 Revision 1, 9/15/99 BLKI � I �2259 I I I I L. � 1 C2259 BLK ... G103 r"' --, PASSENGER I START 1coMPARTMENT I I FUSE BOX L. __.J BLK/Bl Ground Distribution, page 14-2 BLK/BL G103
$PORTAGE r---------------------------------,ENGINE Front H02S input Rear H02S input 1coNTROL IMODULE (ECM) I I L--------------------------------J 12 YEUWHT 4 BLK BLU 11 39 C211 From Fuel Pump Relay on page 25-1 BLK/BLU .. r---- - - - - - -, PASSENGER 1 I I I 02 SEN 10A L ----- LT GRN/RED GRN/BLU WHT FRONT HEATED OXYGEN SENSOR (H02S) WHT REDIGRN BLK/RED 37 30 ( COMPARTMENT 02 I FUSE BOX SEN I 10A I - ..I YEUWHT 10 REAR HEATED OXYGEN SENSOR (H02S) C211 ,----------------------------,ENGINE Front Front Rear Rear I CONTROL H02S H02S H02S H02S MODULE sensor heater heater sensor I (ECM) ground ground ground ground I I L---------------------------j Revision 1, 9/15/99 25-5
SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) ENGINEr------------------------------------, CONTROL! Engine I MODULE I Chassis coolant I (ECM) I accel- Fuel tank Throttle temper- Knock eration SV pressure position ature I I sensor sensor reference sensor sensor sensor I input input voltage input input input L------------------------------------j 70 80 5 � ------ 76 ----73 78 C211 YEUGRN �-� :l: I I --·· j ·- YEUGRN 1 RED C196 BLU/GRN YELi WHT/ GAN BLK YEUBLK : g C2260 ,l1 : 1'1� � I � ";�1 5 � = = JI Gf� f: " 18 C205 YEU WHT/ GAN BLK ��� ��� YEU GAN 1 r3 C236 YEU WHT/ GAN BLK 2 3 C144 YEU RED 2 YEU RED Pi:�f� 3 C306 URE SENSOR [E]THROTTLE POSITION (TP) SENSOR C124 3 C197 2 C306 1 C144 1 C145 --S�en�s_o _r___ KNOCK SENSOR output Ground BLK Sensor ground WHT 3 ------ C196 GRNIYEL Sensor 2 C197 11 GRN/YEL GRN/YEL C236 ��gL� E NT [r] TEMPER- ATURE SENSOR From Intake Air ] 2 C145 GRN/Y :_ S116 • ■ w-1::a-=:a�-----=--" BLK BLK B GRN/YEL �-� 'l' I I I I .:_, -- , See ground I I distribution I !...--.'.'.'.'.l:'_--J BLK I � G103 25-6 Revision 1, 9/15/99 Temperature Sensor on page 25-7 I 4 C2260 I 11 2 GRN/YEL 1 11 C205"''": C124 GRN/YEL I )c::l�..:::-�1:::.--=--�• � --.J 1 - - - GRN/YEL GRN/YEL 71 C211 ,-S��-, ENGINE I ground I CONTROL I I MODULE I I (ECM} L--.J
,- - - - - - - - - - - - - - - - - - - - - - - - - - -, ENGINE I !CONTROL I I MODULE I Intake I I Air temperature I control Diagnosis L-------------------------� 77 -- ------ -----60 C211 BLU RED 3 C207 RED 12 C218 (ECM) OBD-II DATA LINK CONNECTOR 1 C176 [I]INTAKE AIR TEMPERATURE (IAT) SENSOR 2 C176 GRN/YEL • To C2260 on page 25-6 $PORTAGE Revision 1, 9/15/99 25-7 -,
SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Lacation Photo No. Camshaft Position (CMP) Sensor..........Middle of engine compartment, in back of cylinder head...........................23 CanisterClose Valve..............................Right side of engine compartment, in front of engine...............................100 Chassis Acceleration Sensor..................Lower right rear comer of engine compartment............................................8 Crankshaft Position (CKP) Sensor........Lower left side of engine..............................................................................25 Data LinkConnector(C128)..................Left rear of engine compartment..................................................................27 EGI Main Relay.....................................Right side of engine compartment, in engine compartment ...........................................................fuse/relay box ...............................................................................................15 EngineControlModule(ECM).............Behind lower right side of 1/P, under floor carpet, ........................................................... near right kick panel.....................................................................................62 EngineCoolantTemperature Sensor ....................................................Front of engine...................................................................................:...........6 Front Heated Oxygen Sensor.................Left side of engine compartment, left of brake/clutch fluid reservoir.........24 Fuel Injector 1........................................Right side of engine on fuel rail...................................................................14 Fuel Injector 2........................................Right side of engine on fuel rail...................................................................14 Fuel Injector 3........................................Right side of engine on fuel rail...................................................................14 Fuel Injector 4........................................Right side of engine on fuel rail...................................................................14 Fuel Pump Relay...................................Right side of engine compartment, in engine compartment ...........................................................fuse/relay box ...............................................................................................15 Fuel Tank Unit.......................................In fuel tank....................................................................................................83 IdleAirControlValve...........................Middle rear of engine compartment.............................................................13 IgnitionCoils.........................................Top of engine, beneath coil cover................................................................22 Ignition Switch......................................Below left side of I/P....................................................................................51 Instrument Cluster.................................Left side fo dash, behind 1/P........................................................................54 Knock Sensor.........................................Left side of engine, above oil filter..............................................................12 MassAir Flow Sensor...........................Left side of engine compartment, in front of brake master cylinder...........27 NoiseCondenser....................................Center rear of enginecompartment..............................................................23 OBD-II Data LinkConnector................Below left side of I/P, right of steering column...........................................30 PurgeSolenoidValve.............................Right side of engine compartment, infront of engine.....:.............................9 Rear Heated Oxygen Sensor..................In exhaust pipe, rear of catalytic converter..................................................19 Throttle Position Sensor........................Right side of engine......................................................................................13 TransmissionControl Module...............Below left side of I/P....................................................................................50 C123.......................................................Below right side of I/P.................................................................................59 Cl24.......................................................Centerrear of engine....................................................................................21 C128.......................................................Left rear of engine compartment..................................................................27 Cl61 .......................................................Center rear of engine....................................................................................21 C201.......................................................Right side of fender....................................................................................110 C205.......................................................Behindright center ofI/P.............................................................................57 C207.......................................................Behind left side of I/P ..................................................................................57 C208.......................................................Under passenger sidefloor carpet................................................................58 C209.......................................................Behind rightcenter ofI/P.............................................................................57 C22l.......................................................Behind left side of I/P, below steering column............................................51 C231.......................................................Behind left side of I/P ..................................................................................43 C236.......................................................Behind lowerleft side of 1/P........................................................................44 C250.......................................................On instrument cluster...................................................................................54 C289.......................................................Behind right center of 1/P.............................................................................57 0l 03 ......................................................Center rear of enginecompartment..............................................................98 0200 ......................................................Left kick panel, below passenger compartment fuse/relay box ..................42 0201......................................................At right kick panel........................................................................................62 25-8 Revision 1, 9/15/99
Sequential Multiport Fuel Injection � • This system supplies the engine with the air/fuel mixture necessary for combustion. The air induction system and fuel injection system work in conjunction with an elec­ tronic engine control system which consists of various sensors, switches, and an ECM. All sensors and switches are connected to the ECM which interprets the data it re­ ceives and computes the timing and the duration so that the electrically operated injectors can be energized. The basic fuel requirement of the engine is determined from the data supplied to the ECM by the mass air flow (MAF) sensor, which measures the amount of air being drawn into the engine. Other sensors and switches are used to measure: • Intake air temperature • Barometric pressure • Engine coolant temperature • Engine speed • Exhaust oxygen content The various sensors and switches detect any changes in the operating conditions and send signals to the ECM. This permits the ECM to control the opening duration (pulse width) of the injectors and to maintain optimum exhaust emission control and engine performance for all operating conditions. $PORTAGE Ignition System With the ignition switch in the "ON" or "START" posi­ tion, battery voltage is applied to the ignition coils at Cl50, terminals 1 and 2. The engine control module (ECM) generates the ignition pulses, based on the input received from other sensors. The ignition pulses are ap­ plied to the ignition coils through shielded cables (to re­ duce radio interference) at C150, terminals 3 and 4. The coils amplify the voltage and pass the amplified pulses di­ rectly to the spark plugs. For diagnosis ofthe sequential fuel injection system, refer to the 2000 Sportage Service Manual. Revision 1, 9/15/99 25-9
STARTING AND CHARGING SYSTEM STARTING SYSTEM ,--------- -, ENGINE COMPARTMENT I I FUSE/RELAY BOX I IGN I I I 40A BLK MAIN BOA C203 BLK 1 if:::::: C ::: 22 :::: 1 =:=:=:=:=:=:=:=====;-, WHT I I I I I Power Distribution, page 10 L _______ .J ,---- -----, IGNITION I I SWITCH I A�� I , LOCK l START , , - � - - - -, PASSENGEF I START I COMPART- 1 10A I MENT FUSE BOX -------1 BLK BLK L----- --.J BLK/YEL Manual Transmission 1 lf' C220 WHT J,1. WHT 2 C226 WHT _....,_.,. STARTER CLUTCH PEDAL POSITION SWITCH Closed with - -- clutch pedal depressed BLU 3 I C226 BLU 4 I C207 BLU Manual Transmission BLU Automatic Transmission -·] 15 C209 WHT C136 Power distribution page 10-1 ,--- - - - - -, TRANSMISSION 1 I I p I -!_ 9-5 : ���fc E H • L I I L--- ___ .J BLU 5 I C136 BLU Automatic Transmission ,--� 1 ---- c - 1o _ o _ o _______ c _ 12 - o ------�STARTER + BATTERY STARTER □ � G104 � G105 PULL-IN B COIL M---� = STARTER MOTOR HOLD-IN COIL SOLENOID 30 Revision 1, 9/15/99
CHARGING SYSTEM BLK ,------ Power Distribution, page 10 L----- BLK 1 TTERY ,- BLK C1000 ., .=_ I I I □ I L-.J STARTER BLK BLK • G10 4 .-, '� � - STATOR �� -< �� . FIELD r--- ---"1 ENGINE $PORTAGE HOT IN ON AND START r I ---- -, PASSENGER I 10A METER I COMPARTMENT I FUSE BOX ICOMPARTMENT I I MAIN I FUSE/RELAy 80A I BOX L ____.,, I I I I _ __ ,J C162 B BLK 2 .... RECTIFIER �.� � _,.._ - _,.._ - � H - 'I s GAN/RED 7 ,-- GAN/RED Fuse Box I Details, page 11-2 5 C2252 'I-------, L ______l.J s[- - --- 1 c22s2 GAN/RED GAN/RED C251 8 C250 12 C252 ---- ------- --, INSTRUMENT I CLUSTER Indicators, page 80 �CHARGE £/ INDICATOR I I I □: CHARGE I L------ ---------� 1 4 I C252 YEL/GRN 8 C233 "�""IS CANADA --e,_.. • 5 J C207 ONLY YEL/GRN ________ 1 C130 TL VOLTAGE REGULATOR SOLID STATE I DAYTIME RUNNING LIGHTS Page 115 GENERATOR Revision 1, 9/15/99 30-1
STARTING AND CHARGING SYSTEM COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Generator ...............................................Left side of engine compartment..................................................................31 Instrument Cluster .................................Behind left side of I/P...................................................................................54 Starter.....................................................Left side of engine compartment, left of oil fill cap ....................................31 Starter Clutch Pedal Position Switch ....Behind left side of I/P, near top....................................................................47 Transmission Range Switch ..................Right side of transmission ............................................................................35 CI00.......................................................Below engine compartment fuse/relay box ..................................................16 C 130.......................................................Left front of engine compartment ................................................................31 C162.......................................................At right kick panel ........................................................................................64 C203.......................................................Right side of fender ....................................................................................110 C205.......................................................Behind right center of I/P.............................................................................57 C207.......................................................Behind left side of I/P.........................................................................�:........57 C208.......................................................Under passenger side floor carpet ................................................................58 C220.......................................................Behind left side of I/P, below steering column ............................................51 C22l.......................................................Behind left side of I/P, below steering column ............................................51 C23 l.......................................................Behind left side of I/P...................................................................................43 C250.......................................................On instrument cluster ...................................................................................54 C251.......................................................On instrument cluster ...................................................................................54 C252.......................................................On instrument cluster ...................................................................................54 G104 ......................................................Right rear of engine compartment G105 ......................................................Right rear of engine compartment CIRCUIT OPERATION Battery voltage is applied at all times from the positive battery terminal to the ignition switch and the normally open starter solenoid contacts. When the ignition switch is turned to "START" and the starter clutch pedal position switch or the transmission range switch is closed, battery voltage is applied to the starter solenoid coils. The starter solenoid coils energize, which closes the starter solenoid contacts, and battery voltage is applied to the starter motor. The starter motor engages to crank the engine. When the ignition switch is turned to "ON" or "START," battery voltage is applied to the charge indicator and ter­ minal L of the generator. After the engine has started and is running, the generator produces alternating current. The alternating current flows through a series of rectifier diodes and is converted to direct current. 30-2 Revision 1, 9/15/99 The direct current and voltage keeps the battery fully charged and provides power to operate the vehicle's elec­ trical systems. The amount of direct current and voltage the generator outputs is controlled by the voltage regulator. If the volt­ age regulator senses that the output of the generator is not sufficient for charging the battery, it will ground terminal L of the generator and the charge indicator will come ON. For diagnosis ofthe starting and charging system, refer to the 2000 Sportage Service Manual.
VEHICLE SPEED SENSOR TRANSMISSION CRUISE CONTROL CONTROL MODULE(TCM) UNIT ,----, ,----, I I I Vehicle I I Vehicle I speed speed input I I input I L----J L----' 1 5 C229 5 C125 BLU/ BLU/ GRN GRN 3 33 Revision 1, 9/15/99 ENGINE CONTROL MODULE (ECM) ,----, I I I Vehicle I speed I input I L. - ___., 41 C211 Fuse Box BLU/ GRN Details, page 11-2 4 C205 BLU/ GAN C231 HOT IN ON AND START r' - - - -, PASSENGER I I COMPARTMENT I METER I FUSE BOX I 10A I L ___ _, GAN/RED 1 2 C2256 ,-- , GRN/RED I I L.- ., 14 C2256 GRN/REO ••w•J:::: VEHICLE SPEED SENSOR 2 C137 1 I C137 BLU/BLK 8 C207 BLU/BLKI BLU/:LOKI C233 2 C250 r' - - - - , INSTRUMENT I ICLUSTER I I I I I I I I I I BLK � I �2255 I I I I L J 5 1 C2255 BLK 16 I C205 BLK � I �2254 I I I I L. ., C2254 BLK .. G200/G201
$PORTAGE COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Cruise Control Unit ...............................At right kick panel........................................................................................65 Engine Control Module .........................Behind lower right side of I/P, near right kick panel ...................................62 Instrument Cluster .................................Behind left side of I/P ..................................................................................54 Transmission Control Module ...............Below left side of I/P....................................................................................50 Vehicle Speed Sensor (2WD) ................Right side of transmission ............................................................................37 Vehicle Speed Sensor (4WD)................Left side of transmission ..............................................................................38 C208.......................................................Under passenger side floor carpet ................................................................58 C209.......................................................Under passenger side floor carpet ................................................................58 C23l .......................................................Behind left side of I/P ..................................................................................43 C234.......................................................Left kick panel..............................................................................................44 C250.......................................................On instrument cluster ...................................................................................54 G200 ......................................................Left kick panel, below passenger compartment fuse/relay box...................42 G201 ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION The vehicle speed sensor generates a signal which indi­ cates the vehicle speed to other control modules. When the vehicle is moving, the control modules receive a series of voltage pulses directly proportional to vehicle speed. CIRCUIT TESTING Vehicle Speed Sensor Circuit l. Using suitable lifting equipment, raise the vehicle enough to get all four wheels off the ground. 2. Locate connector C2l l. 3. Using a multimeter set to measure for voltage, back probe the blue/green wire at terminal 42 with the pos­ itive probe and ground the negative probe. 4. Have a helper tum the ignition switch to "ON" and then tum one of the drive wheels to rotate the speed sensor. Voltage should change back and forth be­ tween approximately 0 and 5 volts as the speed sensor rotates. 5. If the voltage is not as specified, check the power supply circuit to the vehicle speed sensor. Using a multimeter set to measure for voltage, locate the speed sensor connector and back probe the green/red wire at terminal 3 with the positive probe and ground the negative probe. Voltage should be approximately 12 volts. 6. If the specification is not met, repair the power sup­ ply circuit. If the specification is met, check the vehi­ cle speed sensor. Vehicle Speed Sensor 1. Using suitable lifting equipment, raise the vehicle enough to get all four wheels off the ground. 2. Using a multimeter set to measure for voltage and a jumper from the battery positive terminal routed to the inside of the vehicle and connected to the positive probe, locate the speed sensor connector and back probe the blue/black wire at terminal 1 with the neg­ ative probe. 3. Have a helper tum the ignition switch to "ON" and then tum one of the drive wheels to rotate the speed sensor. Voltage should change back and fourth be­ tween approximately 0 and 12 volts as the speed sensor rotates. 4. If the specification is not met, replace the vehicle speed sensor. Revision 1, 9/15/99 33-1
CRUISE CONTROL HOT IN ON AND START ,- ------ - - - PASSENGER l COMPARTMENT I METER I TURN FUSE BOX 10A 10A I I_ ------ ___, GRN/RED BLU 1 C2256 ,.I 112 I l Fuse Box L Jj I - Details, 4 - INSTRUMENT lpage 11-2 8 C250 CLUSTER BLU 2 (t COMBINATION l--��--L_________s�1�� 2X"c22s 1 l ..---------. g��!;>toL I I RESUME/ SWITCH I ,-1 -l;;c;o;, � r------, I page 81 I CD CRUISE I SET/ L ACCEL L I 1 coAsT r r , I f I CONTROL I I INDICATOR I ,______J______j I ---�-:_-:_-:_-:_:-:_-:_-:_-:_-:__ I L__-1f_-_-..1J��--------: 8 I C251 BLU/BLK 6 C228 BLU/BLK BLU BRN/WHT BLU/BLK e:u J C234 1 r-_ ] 3 C293 Fuse Box 4 i �:�� 1 �,1-2 BRN/W�Tr�� L � C2 34 _- ___�11._ __- - - - __I!, - - _JC125 r------- ---------------------------�CRUISE Cruise Battery Set/coast Resume/ accel I CONTROL indicator input input I UNIT control Park/natural Input (A/T) Vehicle I I Clutch pedal position speed I l �� t �']_ _ __________________________i'.!u.!.._-' GR3N[ --------------------------- :�.: C125 7 1 C23 4 GRN Vehicle Auto 1 Trans 1� I � 2248 I I I I L, ..I 1Manual Trans 1 C256 I CLUTCH PEDAL ,-_ 1 _ 1 CRUISE CONTROL I POSITION SWITCH Speed Sensor, page 33 14 C22 4 8 r PASSENGER I COMPARTMENT FUSE BOX I L --, START I 10A I ___, 34 Revision 1, 9/15/99 I I Closed with clutch l �-J_. pedal depressed 2 I C256 BLK ,. , I I Ground distribution I I page 14-3, 14-4 .:r -!- G200/G201
'-· Fuse Box Details, page 11-3 $PORTAGE HOT IN ON AND START HOT AT ALL TIMES - -- - PASSENGER I COMPARTMENT I I I L TURN 10A STOP I FUSE BOX 10A I ___, BLU VEL 1 C2256 5 C2256 '"I ]13 '"I-,m I •>---------- I l � • Fuse Box Details, page 11 .�,[-_J1 "1------��1:::· 5 I C234 BRAKE 0 @ PEDAL B � U C228 ln_terior Light SWITCH I D1mm1ng, •Brake Pedal Stoplight.._ BLU page 117 -- Switch Switch -- ► I( I L J ORG BLU r" ...J 1 ;2252 J 3 -------- 4 C217 - RED/GRN 3 r2252 GRV C2255 r" - "1 B� U _______ 5 C267 2 q I CRUISE � _, CONTROL MAIN ORG SWITCH ORG 2 4 DRG 2 C234 C125 To C2255 page 110-2 r- ----- - - - - - ------ ------ -- - -- - --- -- CRUISE I Cruise I CONTROL Switch Brake pedal I UNIT I ON switch input I I I I '----���-------------------------� 6 C125 BLK I Ground Distribution, ·"I page 14-1 _.,_ Gl02 Revision 1, 9/15/99 34-1
CRUISE CONTROL COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Brake Pedal Switch................................Under VP, below steering column ................................................................49 Cruise Control Clutch Pedal Position Switch ....................................................On Pedal suppo1t bracket .............................................................................48 Cruise Control Main Switch..................Below left side of I/P....................................................................................96 Cruise Control Unit ...............................At right kick panel........................................................................................65 Instrument Cluster .................................Left side of I/P..............................................................................................54 Transmission Range Switch ..................Right side of transmission ............................................................................35 C 183.......................................................Left rear of engine compartment................................................................126 C205.......................................................Behind right center of I/P.............................................................................57 C225.......................................................Top of steering column.................................................................................53 C228.......................................................Below left side of I/P...........................................................................- .........69 C23 l .......................................................Behind left side of I/P ..................................................................................43 C234.......................................................Behind left side of I/P ..................................................................................44 C250.......................................................On instrument cluster ...................................................................................54 C25l .......................................................On instrument cluster ...................................................................................54 G102 ......................................................Behind left side of marker light ...................................................................32 G200 ......................................................Left kick panel, below passenger compartment fuse box............................42 G20l ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION The cruise control system uses mechanical and electrical devices to maintain the vehicle speed at a driver selected setting between approximately 25-90 mph (40-145 km/h). The cruise control module receives signals from the cruise control main switch, the brake pedal switch, cruise control switch, clutch pedal position switch or transmis­ sion range switch, and the vehicle speed sensor. The cruise control unit sends signals to the cruise control ac­ tuator and the transmission control module. TROUBLESHOOTING Diagnostic Function The diagnostic function integrated within the cruise control unit, diagnoses the condition of the cruise control system. Condition/operation codes are indicated by the cruise indicator in the instrument cluster. (Refer to condition code num­ ber on the next page.) This operation continues until canceled. 34-2 Revision 1, 9/15/99
SPORTAGE 1. Code Cycle Break fhe time between condition code cycles is 4.0 seconds (the time the cruise indicator is off). .. •I 1 CYCLE ON CYCLE BREAK OFF - ,___ - ,___ 4.0 sec KIA163A-34-103-S 2 Second Digit of code (Ones Position) The digit in the ones position of the code represents the number of time the lamp is on (0.4 seconds) during one cycle. 1 CYCLE 2 ON OFF CYCLE BREAK CODE: 03 KIA163A-34-104-S Revision 1, 9/15/99 34..3
CRUISE CONTROL 3. First Digit of code (Tens Position) The digit in the tens position of the code represents the number of times the lamp is on (l .2 seconds) during one cycle. The lamp remains off the 1.6 seconds between the long and short flashes. 1 CYCLE CODE: 22 I 1 2 1 2 - - - CYCLE BREAK 1.2 --- --- '-- � I 4.0 sec I 0.4 1.6 . sec FIRST DIGIT SECOND DIGIT 105- Self Diagnosis of Malfunction The cruise indicator will flash if a malfunction is present. nimwrnOlvn,ti5e ,QQe Check Aclion Indicator No. ON JLJ.JL 01 • Oefective cruise control unit Replace cruise control OFF unit ON JillLJillL 03 • De1ec1ivecruise control ac:tuator Inspect cruisecontrol • Defective wiring RepaithameSS ON Jl1lll1UULlllll 06 • Detec:li¥espeedsignal Inspect vehicle speed sensor OFF Repair harness ON JlLJlL 11 • De4eetiwRESUME/ACCELMtctl Inspect cn.isecontrol (part Of cruise conlJ0I swiect) switctl OFF ON JlilllLJUlllIL 13 • � SET/COAST lnspea cruise control SWitdl (partof swi1d'I OFF Cruise con1rol swilch) ON JillJlJlUUlllil 15 • DetedNebrake pedal 9Witch Inspectbrake ped- (normally dOsed) al switch OFF ON JlllUlf1JlllJL 23 • 0efediw clutch pedal positiOn switch (MfT) Inspectclutch pedal pc,sitionswilch(WT)/ OFF • OelectiYe transmission range � (A/T) transmission range swilch (A/T) ON JlffiLJITUL 31 • DeleaNebrake pedal switch Inspect brake ped- (normally open) al SWitc h OFF ON Jlflf1LITT1I_ 33 . Defective vehicle speed sensor Inspect vehiclespeed sensor and wiring harness KIA16311-34-103-S 34-4 Revision 1, 9/15/99
1 6 Terminal I 2 (Output) 3 (Input) 4 5 {Input) 6 7 (Input) 8 (Input) 9 (Input) 10 (Input) 2 3 4 5 7 8 9 10 $PORTAGE CIRCUIT TESTING Inspection Cruise Control Unit 1. Connect a voltmeter between cruise control unit ter­ minals and ground. (Connector C214 connected.) 2. Turn ignition switch "ON" and check that tenninal voltages are as described on the following page. K1A16 3A-34-99-S Connected to Voltage Procedure Battery Approx. 12V Ignition switch ON and START Brake pedal switch 2 (N.0.) Approx. OV Ignition switch ON Approx. 12V Brake pedal depressed Transmission range switch (Alf) Approx. OV N or P range and cruise control main switch ON Approx. 12V Other range and cruise control main switch ON Cluch pedal position switch(M/f) Approx. OV Clutch pedal depressed or gear selector in neutral Neutral position switch (M/f) Approx. 5V and cruise control main switch ON Cruise control indicator Approx. 12V Ignition switch ON Vehicle speed sensor Pluses be- Ignition switch ON tween 0-5V While rotating the rear tire Ground Approx. OV N.A. Brake pedal switch l (N.C.) Approx. 12V Cruise main switch ON Approx. OV Brake pedal depressed Cruise control switch Approx. 12V Cruise control main switch ON (Set/coast) Approx. OV Cruise control switch Approx. 12V Cruise control main switch ON (Resume/accel) Approx. OV Cruise control main switch Approx. 12V Cruise control main switch ON Revision 1, 9/15/99 34...5
CRUISE CONTROL 3 2 1 34-6 Revision 1, 9/15/99 Brake Pedal Switch (For Cruise) 1. Check that there is continuity between pins 1 and 4 when the brake pedal is depressed. 2. Check that there is continuity between pin 2 and 3 when the brake pedal is released. Cruise Control Switch 1 2 3 Position Resume/accel Set/coast o�-..... o : Indicates continuity
AUTOMATIC TRANSMISSION HOT AT ALL TIMES HOT IN ON AND START ,--i-R�0:------ 1 10A I L- -------- -------, METER 10A I I I ________. PASSENGER COMPARTMENT FUSE BOX GRN/Rl;D 12 C2256 GRN/RED IE1-----------------, r Ll_______________1_J 14 LT GRN Fuse Box De1ails, �RN�E;;- 3 - - - - - - - - 13 lC2256 C2 1, GRNIR�:1 C2 31 pages 11, 11-2 8 C2255 r-I-,LTGRN I )I • L _J 10 C2255 LTGRN 23 GRN/RED Fuse Box Details, page 11 35 5 C2252 GRN/ r-I-, I - )I GRN/RED • L _J To C136 6 I C2252 on page 39-1 GRNtRrn B C250 Fuse Box De1ails, page 11-2 r- - - - - - - - - -r----,INSTRUMENT I .----------- ICLUSTER I CD ;:: POWER/ CD HOLD I I ECONOMY INDICATOR I I INDICATOR I L-�-------�----� 3 r ------- 11 c2s1 LTGRN/RED BLU/WHT -----■.- 1 [ C233 6 f 209 7 • C233 LT GRN/REO ■ BLU/WHT - - - - ■ ______11 ______ _36 C229 r-------------------------------------- 1 Battery Ignition --------- / I lndica1ion Con1rol I Malfunction I Engine indicator Engine coolant Throttle I Data RPM light request temperature position I line input input input input J L-------------------------------------- 21 ---------32 14 -33 --------20 C229 BRN BLU/RED PNK WHT/GRN LTGRN BRN 7 C218 OBD·D DATA LINK CONNECTOR (DLC) 17 C205 BRN BRN 9 C12 8 DATA LINK CONNECTOR (DLC) 39 Revision 1, 9/15/99 14 16 _11 13 -------- C209 BLU/RED PNK WHT/GRN LT GRN 83 _jJ -- -� -------- C211 ,-----------------------� I Diagnosis Engine Malfunc1ion Engine coolant Thro1lle I 6��'fioL I RPM illumination temperature pos1t1on I MODULE ou1put output output I (ECM) I �------------------- ----1
$PORTAGE �; o 2�6 ► GRN/REO 3 page 39 :- - ___ ___ __ ____ ______ , £.';J§________________1��:,�;'.; p L I RANGE I l�--------------•,R O 2 �· l ' SWITCH BLU/ GRN I j ....__N •<... I I L_ __ ______________r_______l_i_______ J 7 GR� r------------1 0 1lt:1:r_ - - - - - - - - 7 BLU BLU/ GRN I ] - - - - - - - - - 1 10 I _______l_ � GRN GRN c,:;:· r1 � 2 :G:- - - - '1� R 2:3- BLU/ 2 C400 2 C402 5 C253 GRN r" - ., r" - ., r" - -, 9 I I I I I I GRN BLU BLU BLU/ WHT BLU/ WHT 2 BLU/ WHT BLU/ WHT/ WHT RED WHT/ RED C136 C209 Instrument Cluster page 89 I I I I I I L-.J L-.J L-.J RIGHT LEFT INSTRU- REAR REAR MENT Instrument Cluster, page 89 BLU/ WHT BLU/ WHT Instrument Cluster, page 89 WHT/ RED LIGHT LIGHT CLUSTER ASSEMBLY ASSEMBLY 10 --------------2 25 -----� 4 9 --- --- C229 ,-- - - - -- -- ---- - - - - - - - - -- - - - - - - - --- ---, TRANS- P Input R Input N Input D Input 2 Input L Input I MISION ' ICONTROL / Power/ MODULE / Economy Hold 4WD Low I (TCM) I Data Switch Switch Switch I Input Ground Input Input Input ------------------------------------� 13 BLU 5 BLU 10 --- - 3 4 r ---- 3[------, 2 [ --- - - - 61 C229 WHT/BLU YEL e S263 GRNIBRN 7 I C209 18 C231 loc=w w"'"'" ] 1 1 C269 YE� I C134 C209 Input/Tur• bine speed sensor, page 39·2 C128 11 C209 GRN/BRN YEL BLKIBLU 2 C270 u]POWER/ � HOLD � 4WD LOW ECONOMY -- SWITCH -- SWITCH SWITCH 4 1 C270 BLK BLK BLK 2 T C269 2 l C134 Ground (DLC) BLKIBLU DATA LINK I CONNECTOR Ground Distribution, page 14·2 ·1 ·1 ���� b 1 u J i .��; 4·6 ·1 BLK BLK BLK ¼ G103 ¼G200/G201 ¼G200/G201 ¼G200/G201 Revision 1, 9/15/99 39-1
AUTOMATIC TRANSMISSION HOT AT ALL TIMES ,-- - - - -, PASSENGER 1 I I STOP I COMPARTMENT 15A I FUSE BOX L- YEL 5 C2256 I :r-� ,a • L __ _, 2 I C2256 YEL 1 C217 Fuse Box Details, page 11 YEL/BLU YEL/WHT ----- OUTPUT SPEED SENSOR C154 ..... �z-,BRAKE I I PEDAL SWITCH ·---------- -·i S105 I I -1I L -:., Vehicle Speed Sensor, page 33 YELIBLU : I ...____ YEL/WHT ------- ... I 4 I C217 ORN C ----- ') , I 19 8 ----- .. C209 -... I fIi"" BLUIGRN I ...____ .•----. ..- I S265 Ground .Jl.. L J o;[""--------- 15 YEL/BLU I VEL/WHT I I Distribution, I ----- I I page 14-5 -...J .......___ ..- � G200/G201 16 17 C229 r' - - - - - - - - - - - - - - - - - - � - - - - - - - - - - - - - -a TRANSMISSION I Brake pedal Vehicle I CONTROL switch input speed Input speed MODULE I Torque input sensor mput I converter I Shift Shift clutch lnpuVturbine I I solenoid A solenoid B solenoid speed sensor I control control · control input • L-----------------------�-----�--� 8 7 ----22 - 5 ----,9 C229 �------ ,,,,, S263, page 39-1 BLK/YEL BLK/REO BLU/BLK ,.. I I ... ... ._____.l 10 BLK/VEL BLK/REO 3 2 BLK/VEL BLK/REO 39-2 Revision 1, 9/15/99 2 BLU/BLK BLUIBLK C209 C170 AUTOMATIC TRANSMISSION SOLENOID VALVE 3 ,,,,, ... I I I C BLU �----- REOIYEL C209 S106 ·------ BLK _..,______..,.._,, INPUT/ TURBINE SPEED SENSOR Ground Distribution, page 14-2 .Jl.. G103
AUTOMATIC TRANSMISSION COMPONENT LOCATION INDEX ,_ (Refer to Section 201 for photographs.) Component Location Photo No. 4WD Low Switch..................................Rear oftransmission.....................................................................................38 Automatic Transmission Solenoid valve .......................................Left side of transmission ..............................................................................40 Brake Pedal Switch................................Under 1/P, below steering column ................................................................49 Data Link Connector(C128) ..................Left rear of engine compartment..................................................................27 Engine Control Module .........................Behind lower right side of 1/P, near right kick panel ...................................62 Engine Coolant Temperature Sensor ....................................................Front of engine ...............................................................................................6 Hold Switch ...........................................Center of console, top of shift knob...........................................................121 Input/Turbine Speed Sensor ..................Left side of transmission ..............................................................................40 Instrument Cluster .................................Left side of l/P..............................................................................................54 Left Rear Light Assembly .....................Rear of trunk, behind left comer panel ........................................................84 OBD-Il Data Link Connector................Below left side of 1/P, right of steering column...........................................30 Output Speed Sensor .............................Front of transmission....................................................................................33 Power/Economy Switch ........................Left side of center console .........................................................................12l Throttle Position Sensor ........................Right side of engine......................................................................................13 Transmission Control Module ...............Below left side of I/P....................................................................................50 Transmission Range Switch ..................Right side of transmission............................................................................35 Cl28.......................................................Left rear of engine compartment..................................................................27 C205.......................................................Behind right center of 1/P.............................................................................57 C207.......................................................Behind right center of 1/P.............................................................................57 C208.......................................................Under passenger side floor carpet ................................................................58 � C209.......................................................Behind right center of 1/P.............................................................................57 C218.......................................................Below left side of 1/P, right of steering column ...........................................30 C23J .......................................................Behind left side of 1/P ..................................................................................43 C232.......................................................Behind left side of 1/P ..................................................................................43 C250.......................................................On instrument cluster ...................................................................................54 C25l .......................................................On instrument cluster ...................................................................................54 C246.......................................................Behind right center of 1/P.............................................................................58 GI03 ......................................................Center rear of engine compartment..............................................................98 G200 ......................................................Left kick panel, below passenger compartment fuse/relay box...................42 G201 ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION The electronic automatic transmission control system consists of a transmission control module, sensors, and three solenoid valves. Shifting and lock-up are electroni­ cally controlled for comfortable driving under all condi­ tions. For diagnosis of the automatic transmission system refer to the 2000 Sportage Service Manual. Revision 1, 9/15/99 39-3
HORN 40 Revision 1, 9/15/99 HOT AT All TIMES I I I YEL/RED YEL/RED - - - -, PASSENGER HORN !COMPARTMENT I FUSE BOX 10A __.., YEL/RED 1 -� 4 ,;,,;;;.;:;;..;;;;.;;;;.;;;;..;;;;;..;;;;;..::;;..::;.;;;;;;;.,;;;;;;;,..;;;;;;;.,;;;;;;.,;;;;;;.;;;,,;��---, HORN RELAY 3 WHT/BLK WHTIBLK WHTIBLK 2 C242 WHT/GRN 12 C234 WHTIGRN WHTIGRN C111 JI]HORN JC111A Ground I Distribution, I page 14-1 �G102
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Electrical Troubleshooting.pdf

  • 1. FUSE/RELAY INFORMATION P/W 40A IGN 40A BTN MAIN 80A ABS 30A ADD 30A INJ 30A HEAD 20A FUEL PUMP RELAY EGI MAIN RELAY L_ _ _,.I_H�E3=i:..�E _ R ...._I_ ___,I 0 0 �:.�M ��M�,........__.... MMM�M �M.........__._.. 0 FUSE PULLER �- S _ P _ AR _ E _ 1 _0A _ _,I I S P ARE 15 A I �-s_P _AR_E_2_0A _ _,I �I__ sP_A_RE_J_oA _ _,J Q 6 Engine Compartment Fuse/Relay Box Fuse Color Protected Circuit FUEL JNJ (30A) BLK/RED Fuel injection system BTN (60A) BLK/YEL Power distribution MAIN (80A) BLK For protection of all circuits P/WIN (40A) BLK/BLU Power windows IGN (40A) BLK Ignition HEAD (20A) GRN Headlights MAIN (15A) RED Fuel pump, EGI relays ABS (30A) PNK ABS power ADD (30A) BLU A/C relay Passenger Compartment Fuse Box Fuse Color Protected Circuit SRARTER (I0A) WHT Starter ROOM (IOA) LTGRN Interior lights HAZARD (15A) RED Hazard lights HEATER (30A) BLU Blower WIPER ( 15A) RED/BLK Wiper REAR WIPER YEL Air Conditioner. (I0A) rear wiper METER (I0A) GRN/ Instrument panel. RED automatic transmission ENG (ISA) BLK/WHT Data link connector TAIL(J0A) BLK/BLU Tail light, parking light D/LOCK(30A) GRN/BLL: Door locks STOP (15A) YEL Brake switch. horn relay P/W (30A) WHT/GRN Power window relay DEF (20A) LTGRN Rear defroster TURN(I0A) BLU Light assembly, cruise control switch RADIO (JOA) BLK/YEL Radio, clock ECU (I0A) GRN Engine control module FRONT 02 SEN- GRN/ Oxygen sensor SOR(I0A) BLU CIGAR (15A) WHT/RED Cigarette lighter, power mirror FUEL PUMP GRN/ Fuel pump. (I0A) YEL data link connector REAR 02 SEN- LTGRN/ Oxygen sensor SOR(I0A) RED AIR BAG (I0A) WHT/GRN Air bag MEMORY (ISA) LT GRN/BLK Interior lights HORN (I0A) YEURED
  • 2. Removal/Installation Main Fuse l. Remove the fuse block cover by unhooking the tab on one end and tilting the cover back toward the other end. 2. Remove the two bolts attaching the wire terminals to the MAIN 80A fuse. 3. Remove the MAIN 80A fuse. 4. Install in the reverse order of removal. Fuse When replacing a fuse, use the fuse puller supplied in the fuse box cover. I I I I Main BOA Fuse J Bolts SPORTAGE Engine Compartment' Fuse/Relay Box KIA 163A-6-1D1·S 6-1
  • 3. POWER DISTRIBUTION BLK BLK BLK + BATTERY 1 r BLK I I C1000 , STARTER I page 30 I __._ G104 � G105 ENGINE COMPARTMENT FUSE/RELAY BOX r--------------- -----------------------, FUEL ADD MAIN INJ 30A 80A 30A BLK/RED MAIN RELAY 15A BLK/ RED BLK/ BLU RED RED IGN BTN P/WIN ABS 40A 60A 40A 30A RED RED 5 2 C139 .-----,I I L..----J L- BLK/ RED C201 BLK/ RED EGI MAIN RELAY page 25 9 USA 11 CANADA To Passenger Compartment Fuse Box on page 10-2 2 C195 r-, I I I I '-- .I FUEL PUMP RELAY page 25-1 BLU BLK BLK BLK BLK B:U1 C2201 1 C162 9 C213 BLU BLK To Ignition Switch on page 10-1 BLK 2 C283 1 C149 2 r-, r-----, I I I I I I L-J �------' A/C RELAY GENERATOR page 63 page 30-1 10 Revision 1, 9/15/99 BLK/YEL To C203-2 on page 10-2 BLK/BLU PNK PNK BLK/BLU 4 BLK/BLU C2201 2 IC180 PNK 1 I C183 I To Passenger Compartment Fuse Box on page 10-2 PNK 2 C165 r-, I I I I &.. - .I ABS CONTROL UNIT page 44 HEAD 20A GRN __.J GRN To C2201 on page 10-2-1
  • 4. LOCK -- .s"rARi"­ ,- LOCK ..... ACC ON IGN 2 BLK/WHT C222 From Engine Compartment Fuse/Relay Box on page 10 BLK .• 1 C221 WHT BLK/RED START Hot in start only r:======�� C220 WHT WHT -..;;::::::=:=::':::::::::::::::::� A/T LOCK ...... ACC Mfr SPORTAGE IGNITION SWITCH BLK/WHT BLU :: T rr rr c,o, WHTIRED PASSENGER COMPART· MENT FUSE BOX r---- Fuse Box Details, page 11-1 Mfr F 7 C234 9 C232 A/T GRN GRN 3 C125 2 C251 r-, r-, I I I I I I I I '--.I '--.I CRUISE INSTRUMENT CONTROL CLUSTER UNIT page 81 page 34 Fuse Box Details, page 11-4 GRN WHT C2248 L 12 WHT 6 C136 WHT 2 C226 TRANSMISSION r - -, RANGE SWITCH I I page 30 I I '--.I r - -,STARTER I lcLUTCH I IPEDAL L-..ISWITCH page 30 WHT/RED -------------, WHT/ I RED ENG METER TURN I 15A 10A 10A I l C2201 - ---' WHT/Il ____________ --,,1 RED C2248 .,I I .I C2248 Fuse Box Details, � C161 page 11·2, 11·3 WHT/RED ......--------------.............. • I... _ -·· ... ________ ........ I I ------ I I --- -- ..... • • GRN ....__ ------- WHT 1 C256 r-, I I I I '--.I CRUISE CONTROL CLUTCH PEDAL POSITION SWITCH page 34 •----•- :�NIc 20 !HT/RED WHT/RED � WHT/RED [ WHT/RED 86 c211 2 __ 1..lic1so BL: 1 c119 58 c211 r-, r----, r , r-, I I I I I I I I I I I I I I L-..1 ENGINE CONTROL MODULE page 25·4 L----.J IGNITION COIL page 25-4 L-..1 NOISE CONDENSER page 25-4 '---' ENGINE CONTROL MODULE (ECM) page 25-4 Revision 1, 9/15/99 1 0-1
  • 5. POWER DISTRIBUTION OBD·II From Engine Compartment Fuse/Relay Box on page 10 DATA LINK CONNECTOR 1 C226 BLK/RED BLK/RED From Engine Compartment Fuse/Relay Box on page 10 I BLK/BLU Fuse Box Details, page 11, 11-4 10-2 Revision 1, 9/15/99 Fuse Box Details, page 11 From Engine Compartment Fuse/Relay Box on page 10 BLK/YEL 2 BLKIYEL BLK/YEL C203 LT GRN/ BLK r I I I L ---.J - - - -, PASSENGER ROOM 10A lcoMPART· IMENT IFUSE BOX ___.J Fuse Box Details, page 11
  • 6. From Engine Compartment Fuse/Relay Box on page 10 GAN 3 C2201 GRN 8 r I I I L 10 GRN 1 C287 r-., I I I I '--"" HEAD LIGHT RELAY page 12 GRN 1 C227 r-., I I I I '--"" COMBINATION SWITCH page 12 SPORTAGE Revision 1, 9/15/99 1 0--3
  • 7. POWER DISTRIBUTION COMPONENT LOCATION INDEX (Refer to Section 201for photographs.) Component Location Photo No. ABS Control Unit.....................................Left rear of engine compartment ...............................................................26 A/C Relay.................................................Behind right side of I/P, near audio system.................................................6 EGI Main Relay.......................................In engine compartment fuse/relay box ......................................................15 Engine Control Module............................Behind lower right side of I/P, under floor carpet near right kick panel...62 Fuel Pump Relay......................................In engine compartment fuse/relay box ......................................................15 Generator..................................................Left side of engine compartment...............................................................31 Ignitior Coil..............................................Top of engine.............................................................................................22 Noise Condenser ......................................Center rear of engine compartment ...........................................................23 Starter Clutch Pedal Position Switch .......Behind left side of I/P, near top .................................................................47 Tail Light Relay........................................Below left side of 1/P...............................................................................119 Transmission Range Switch.....................Right side of transmission .........................................................................35 Cl23 .........................................................Under passenger side floor carpet .................................................::..........59 C162.........................................................Under passenger side floor carpet .............................................................64 C165 .........................................................Left rear of engine compartment ...............................................................26 Cl80 .........................................................Behind right front head light assembly .......................................................2 C183 .........................................................Right rear of engine compartment ...........................................................126 C201 .........................................................At right kick panel ...................................................................................110 C203 .........................................................At right kick panel ...................................................................................110 C205.........................................................Behind right center of 1/P ..........................................................................57 C213 .........................................................Under passenger side floor carpet .............................................................59 C220 .........................................................Behind left side of I/P, below steering column..........................................51 C22l .........................................................Behind left side of I/P, below steering column..........................................51 C222 .........................................................Behind left side of 1/P, below steering column..........................................51 C227 .........................................................Top of steering column ..............................................................................53 1 0-4 Revision 1, 9/15/99
  • 8. FUSE BOX DETAILS HOT AT AllTIMES HOT AT ALL TIMES HOT AT ALL TIMES HOT AT All TIMES r- ---------- L- GRN/BLU 4 GRN/BLU 6 DOOR LOCK 30A C2230 C279 ,.-., I I I I RED HAZARD 15A LTGRN/ BLK PASSEN- r" GER I COMPAR- f TMENT I FUSE BOX L C244 ,.-., I I I I LTGRN LTGRN/BLK VEL ---, ROOM: 10A I To - �RADIO page 150 4 C242 L-J ELECTRONIC TIME AND ALARM CONTROL MODULE L-J FLASHER MODULE page110 �-------. I I L-------' page70,130,133 HORN RELAY 8 C2255 ,--------------r, L�------l------�J LTG � � I C2 L;:: N l �'��·:□ lT:N LT G : N C22 55 LT GRN LTGRN GRN/ 2 C900 2 C408 2 C223 23 C229 YEL page 40 HOT AT ALL TIMES --- -, PASSENGER STOP 15A TAIL I COMPARTMENT FUSE BOX 10A ____, BLU/YEL Ligh1 Switch YEL ��11!:l!•De1ails, page12-1 5 C2256 rI --11 I I L ---- � YEL YEL 6[- - -!"" 1 C217 1 �72 ,.-., ,.-., I I I I I I I I L-J L-.J BRAKE PEDAL SHIFT LOCK SWITCH SOLENOID page34-1 ,39-2, page 138 44-1,110-2,138 Sequen1ial Mul1i•Port Fuel Injection, pages 25,25-1,25-5 BLK/BLU YEL1 1 C219 ,.-., I I I I L-J KEY LOCK SOLENOID page 138 PASSENGER COMPARTMENT FUSE BOX ,.-., ,.-., ,.-., ,.-., r ---------- --� I II II I I I I II I I I I I L-J L-J L--' L-J DOME CARGO KEY-IN TRANS- LIGHT LIGHT IGNITION MISSION page114 page 114 SWITCH CONTROL I I L OXYGEN SENSOR 10A 10A ECU 10A __ .J page 70 MODULE GRN/YEL page 34 GRN/ BLU LT GANI RED GRN ,- --- - ------- ., 8 1Tr.!.. fC230 I �� L_-.( _____l_______:[JJc22s1 lTG::[ LT G:I lTG:�1 8 C252 20 C259 13 C273 ,.-., ,.-., ,.-., I I I I I I I I I I I I L-J INSTRU­ MENT CLUSTER page81-1 L-J ELECTRONIC TIME ANO ALARM CONTROL MODULE page 70,73 130,133 11 Revision 1, 9/15/99 L-J CENTER SWITCH page 154 GRN/YEL 7 I C236 GRN/YEL 2 4 l C304 r" -, GRN/ I I YEL I I c 20, •;:;ic,�:',�;Icm,�:Ic 20, WHT ll WHT J1 26 C211 ,. ., ,. ., ,.-, L-J FUEL TANK UNIT I I I I I I I I I I I I 1 C128 L-J L-J FRONT HEATED OXYGEN SENSOR page25-5 L-.J ENGINE CONTROL MODULE (ECM) page25 page25-1 DATA LINK REAR CONNECTOR HEATED page25-1 OXYGEN SENSOR page25-5
  • 9. $PORTAGE r" - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ---, PASSENGER I I COMPARTMENT I REAR I FUSE BOX I WIPER I 10A L. ___J RED/BLK BLU RED/BLK C201 13 C213 YEL RED/BLK BLU RED/BLK 2 C104 ,.--, I I I I L.-J FRONT WASHER MOTOR page91 5 C2255 RED/BLK 1 I C101 RED/BLK ,. ., I I I I L-J FRONT WIPER MOTOR page 91 2 C224 ,.--, I I I I L-.1 COMBINATION SWITCH page 91 :1----------------------: L ____________________l_J 7 6 C2255 YEL 21 YEL YEL 2 C405 BLU/REDI ,. ., I I I I L.-.1 REAR WASHER MOTOR page92 4OOOR ONLY C429 YEL 1 IC 444 BLU ,. ., I I I I L.-.1 REAR WIPER MOTOR page92 ------------------- YEL 1 C240 ,.--, I I I I L.-.1 POWER WINDOW RELAY page 120 YEL 10 13 YEL S210 e ml 2 C284 ,.--, I I I I L.-J FRESH/ RECIRCU- LATION ACTUATOR page 63 2 C280 ,.--, I I I I L.- .I BLOWER MOTOR page60 YEL C285 ,.--, I I I I L.-J A/C THERMO· CON page63 YEL 2 C2B2 ,.--, I I I I L.-J A/C CUT RELAY page63 YEL C283 ,.-., I I I I L.-J A/C RELAY page63 Revision 1, 9/15/99 11-1
  • 10. FUSE BOX DETAILS A/T MIT GRN/REDI 4 C136 GRN/REDI 1 C138 r--, I I I I L-..1 TRANSMISSION RANGE SWITCH r--., I I I I L-..1 BACK-UP LIGHTS page 39-1,89,112 SWITCH page 112 11-2 Revision 1, 9/15/99 HOT IN ON AND START r------------------ METER 10A --, ENG 10A ' --� GAN/RED BLK/WHT GRNIRED 3 C137 r--., I I I I L-..1 VEHICLE SPEED SENSOR page 33,81-4 12 C2256 r I -----------1 L _________l_J GRN/RED 35 C229 C159 r--, r--, I I I I I I I I L-..1 L-..1 TRANSMISSION REAR CONTROL HATCH MODULE(TCM) SWITCH page 39 page 81-2 C2256 5 C2252 :-----------[: LJ______J___ J 8 7 6 C2256 BLK/WH:I C205 5 C128 DATA LINK. CONNECTOR GRNIRED GRN/RED GRN/RED GRN/RED 4 C273 r--, I I I I L-..1 CENTER SWITCH 12 C252 8 C250 7 C251 r----------, ._, __________ J INSTRUMENT CLUSTER page 25-2,39,44,71,72,73,81,81-4
  • 11. ------- --------,PASSENGER )'<-------------. I COMPARTMENT / AIR BAG TURN I FUSE BOX f 10A 10A I '-, __ ------- WHT/GRN WHT/G:N I C298 8 C299 ,.--, I I I I L.-J AIR BAG DIAGNOSTIC UNIT page 47 Canada only Daytime running lights page 115 3 6 ___ 2 - - - - - -4 C2256 BLU BLU BLU BLU 2 C293 2 C217 1 C241 2 lC225 4 C227 ,---, ,---, ,---, ,---, I 1 1 I I 1 1 I I 1 1 I I 1 1 I "---' "---' L.--' L.--' BLU BRAKE REAR CRUISE COMBINATION PEDAL WINDOW CONTROL SWITCH SWITCH DEFROSTER SWITCH page 110 page 34-1 RELAY page 34 page 61 BLU 7 I C169 1 C164 ,---, I I I I "---' ABS CONTROL UNIT page 44 BLU 1 C125 ,.-., I I I I "---' CRUISE CONTROL SWITCH page 34 C234 C228 BLU 1 C2252 r----------------11 t_l______J_______ J 4 3 2 C2252 BLU BLU BLU 10 C259 2 C267 1 C258 ,- -., ,- -., ,---, I I I I I I I I I I I I L.-J L. - ., L.-., ELECTRONIC CRUISE A/T SHIFT TIME AND ALARM CONTROL INTERLOCK CONTROL MODULE MAIN SWITCH CONTROL UNIT page 70,133 page 34-1 page 138 $PORTAGE Revision 1, 9/15/99 11-3
  • 12. FUSE BOX DETAILS HOT AT ALL TIMES HOT IN ACC AND ON 1 1 1=�-�:;E�1�-- - - - - - --- .-- ----- -------------- ----- ➔ --- -, PASSENGER CIGAR I COMPARTMENl 20A 20A (JOA) I Canada USA (Canada) P/W RADIO JOA 10A L - - ------- Side Mirror Defrosters Page G2 ------- ----------- LTGFIN 4 C241 ,.-., I I I I L.- .J REAR WINDOW DEFROSTER RELAY page 61 BLK/YEL 4 C258 ,- - -, A/T SHIFT I I INTERLOCK I I CONTROL UNIT L. - .J page 138 WHT/GFIN 4 C240 ,.-., I I I I L.-.J POWER WINDOW RELAY page 120 6 C273 ,- - -, CENTER I I SWITCH I f page 154 L.- .J 11-4 Revision 1, 9/15/99 BLK/YEL WHT/FIED 8 C230 BLK/YEL BLK/YEL WHT/FIED 1 C263 ,- - -, RADIO/ I I CASSETTE I I PLAYER L.- .J page 150 1 C248 ,- - -, CIGARETTE I I LIGHTER I I page 155 L.- .J 15A C230 I FUSE BOX I 7 C255 ,- --, POWER I I MIRROR I I SWITCH L. _.., page 141
  • 13. COMPONENT LOCATION INDEX "--- (Refer to Section 201 for photographs.) SPORTAGE Component Location Photo No. ABSControl Unit..................................Left side of 1/P..............................................................................................26 A/CCut Relay .......................................Behind right side of 1/P, near audio system..................................................60 Air Bag Diagnostic Unit........................lnside front of center console.......................................................................92 Alf Shift Interlock Control Unit...........Below right side of 1/P.................................................................................63 Back-Up Light Switch...........................Right side of transmission ............................................................................36 Blower Motor ........................................Behind right side of 1/P ................................................................................60 Brake Pedal Switch................................Under 1/P, below steering column................................................................49 Cargo Light............................................Right side panel, rear of cargo area ............................................................111 Center Switch ........................................Behind center of 1/P....................................................................................114 Cigarette Lighter....................................Lower left side of center console...............................................................117 CruiseControl Unit ...............................At rightkick panel..........................................................................:.............65 CruiseControl Main Switch..................Lower far left side of 1/P..............................................................................96 Data Link Connector (DLC)..................Left rear of enginecompartment..................................................................27 Dome Light............................................Center of headliner .....................................................................................112 Electronic Time and Alarm Control Module...................................................Right side of 1/P, above globe box ...............................................................67 EngineControl Module.........................Behind lower right side of 1/P, under floor carpet........................................62 Flasher Module......................................In relay box, behind left side of 1/P..............................................................50 Front Heated Oxygen Sensor.................Left rear of engine compartment..................................................................24 Front washer Motor...............................Right side of engine compartment .................................................................5 Front Wiper Motor.................................Right rear side of engine compartment........................................................18 Fuel Tank Unit.......................................Undemeath of rear seat, top of fuel tank......................................................83 '--- Hom Relay.............................................In relay box. behind left side of I/P..............................................................50 Key-In Ignition Switch..........................Behind left side of I/P, below steering column............................................51 Key Lock Solenoid................................Top of steering column.................................................................................53 Power WindowRelay............................In relay box, behind left side of I/P..............................................................50 Power Mirror Switch.............................Left side of steering column, below 1/P.....................................................116 Radio/Cassette Player............................Center of console, below 1/P ......................................................................113 Rear Heated Oxygen Sensor..................Under side of vehicle, behind three-way catalytic converter.......................19 Rear washer Motor ................................Right rear of vehicle, behind combination light ..........................................86 Rear Window Defroster Relay...............ln relay box, behind left side of I/P..............................................................50 Rear Wiper Motor..................................Behind trim on tailgate.................................................................................87 Tail Door Lock.......................................Rear hatch (Inside) .....................................................................................125 Transmission Control Module...............Below left side of I/P....................................................................................50 Transmission Range Switch..................Right side of transmission............................................................................35 Vehicle Speed Sensor.............................Left rear side of engine compartment ..........................................................38 Cl59.......................................................Left rear of engine compartment..................................................................26 C20I .......................................................Right side of fender....................................................................................110 C205.......................................................Behind right center of 1/P.............................................................................57 C209.......................................................Behind right center of 1/P.............................................................................58 C213.......................................................Behind right side of 1/P................................................................................59 C2l9.......................................................In steering column, internal to ignition switch............................................53 C224.......................................................Top of steering column.................................................................................58 C225.......................................................Top of steering column.................................................................................53 C227.......................................................Top of steering column.................................................................................53 C230.......................................................Above left kick panel...................................................................................43 C23 l.......................................................Above left kick panel...................................................................................43 C234.......................................................Left kick panel..............................................................................................44 Revision 1, 9/15/99 11--5
  • 14. FUSE BOX DETAILS COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. C236.......................................................Behind lower left side of 1/P ........................................................................44 C245.......................................................At left kick panel ..........................................................................................46 C246.......................................................Behind right center of 1/P.............................................................................58 C250.......................................................On instrument cluster ...................................................................................54 C25l .......................................................On instrument cluster ...................................................................................54 C252.......................................................On instrument cluster ...................................................................................54 C429.......................................................Left rear of cargo area, behind left rear light assembly...............................84 11-6 Revision 1, 9/15/99
  • 15. LIGHT SWITCH DETAILS HOT AT ALL TIMES HOT AT ALL TIMES .------1 PASSENGER I I COMPARTMENT I TAIL FUSE BOX .------1 ENGINE I COMPARTMENT I HEAD I FUSE/RELAY I 10A I - ___1 BLK/BLU BLK/BLU I 20A I BOX - ___1 GRN 3 T C2201 GRNh rB a C2256 ., 1 11 I I 19 • ■-■ C ■ a ■ n ■ a ■ d■ a■ o ■ n ■ l y--11(�1 11 • I� ---'I DAYTIME RUNNING do -- LIGHTS GRN page 115 GRN 4 __ 1 C287 ,-1-- -f:JJ-:-'�l���- 1 ---- IRELAY L- --- :..J 3 2 C287 Canada only Canada only GRNIWHT BLK/REO To C2255 on page 12-1 6 GRNIWHT GRN/BLU 7 GRN/BLU GRN GAN C227 COMBINATION SWITCH ,------ ------, LIGHT I SWITCH I 1 I I I I I I BLK 9 BLK HEAD OFF LO HEAD HI.� BLU/RED BLU/RED DAYTIME RUNNING LIGHTS Canada only page 115 Ground Distribution, page 14-6 BLU 5 BLU/RED BLU/RED .i BL U /RE : l --:,:r··acomm 1 __JC113 HI FLASH I I I I I __________.J BLU -11 � C227 BLU BLU BLU 2 --- C2201 4 I C231 BLU BLU BLU C107 9 C252 ,,--r-:-G� --: BEAM I I /'?!: INDICATOR I : � l!OI I -&- G200/G201 "2 b. I I Indicators. I I page 81-3 LEFT HEADLIGHT page 100 RIGHT HEADLIGHT page 100 -- ____J INSTRUMENT CLUSTER page 81-3 12 Revision 1, 9/15/99
  • 16. leLu1vEL Tail Light Relay on page 12 DAYTIME RUNNING LIGHTS page 115 Canada only BLU/YEI 1 C2!_?5 __ _ :I J�:�.,,..��-=--=-,,_.,,... I I 13 L - --- -'I BLU/YEL 14 - - - - SPORTAGE C230 USA ONLY C2251 ,----------1, L_l___j____ J BLU/YEL JBLU/YEL 6 I C181 BLU/YEL 2 [ - - - 4 [ - - -3 I C2251 BLU/YEL BLU/YEL BLU/YEL BLU/YEL 12 C273 3 C266 12 C263 9 C259 1 C102 1 C114 /- /- I I ,.-, ,.-, ,.-, ,.-, I I I I I I I I I I I I I I I I L--' L--' L-J L--' ,., ,.... RIGHT LEFT CENTER 1/P RADIO/ ELECTRONIC FRONT FRONT SWITCH DIMMER CASSETTE TIME AND ALARM PARK/TURN PARK/TURN page 154 SWITCH PLAYER CONTROL page 150 MODULE LIGHT LIGHT page 110-3 page11 0-3 page 117 page?0-1.73-1.133-1 L _________________________ _ 4000R BLUIYELI 4 I C236 BLU/YEL 1 C2258 ,-----1--------------, L_l________l_______l_J 13LU/YEL 2 DOOR C424 BLU/YEL 4 [ - - - - - - - 2[------ 3 1 C2258 BLU/YEL BLU/YEL J � 5LU/YEL 4 C400 4 C402 BLU/YEL BLU/YEL ,- ---- ,RIGHT r- ---- -,LEFT 1 C430 1 C431 I ,. - .., I REAR I r-- ., I REAR ,. - .., ,. - .., I I I I LIGHT I I I I LIGHT I I I I I I I I ASSEMBLY I I I I ASSEMBLY I I I I I L- -' I I L- -' I L-.J L-.J I RIGHT I I LEFT I TAIL TAIL I LIGHT I I LIGHT I I page 110-3 I I page 110-3 I I I I I L----.J L-----' LICENSE LIGHTS page 110-3 4 C400 r--., I I I I L--' RIGHT REAR LIGHT ASSEMBLY page 110-3 4 C402 ,.-, I I I I L-J LEFT REAR LIGHT ASSEMBLY page 110-3 BLU/YEL C424 BLU/YEL BLU/YEL 1 C430 1 C431 r--, ,.-, I I I I I I I I L-.J L-.J LICENSE LIGHTS page 110-3 Revision 1, 9/15/99 12-1 -,
  • 17. LIGHT SWITCH DETAILS COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Center Switch ........................................Behind center of I/P....................................................................................114 Electronic Time and Alarm Control Module...................................................Below front of center console ......................................................................67 Headlight Relay .....................................Beneath 1/P, left side of steering wheel column.........................................119 VP Dimmer Switch ................................Left side of steering wheel column, Below 1/P..........................................116 Left Rear Light Assembly .....................Rear of trunk, behind left comer panel ........................................................84 Radio/Cassette Player............................Center of console, below 1/P ......................................................................113 Right Rear Light Assembly ...................Rear of trunk, behind right comer panel......................................................84 Tail Light Relay.....................................Beneath 1/P, left side of steering wheel column.........................................119 ClOO.......................................................On engine compartment fuse/relay box .......................................................16 CI02.......................................................Behind right front park tum light......................................................:........102 C107.......................................................Behind right headlight....................................................................................4 C113.......................................................Behind left headlight ......................................................................................4 C114.......................................................Behind left front park tum light.................................................................102 C181.......................................................Right front comer of engine compartment.....................................................2 C201.......................................................At right kick panel......................................................................................110 C203.......................................................At right kick panel......................................................................................110 C227.......................................................On combination switch.................................................................................53 C230.......................................................Behind left side of VP ..................................................................................43 C23l .......................................................Behind left side of I/P ..................................................................................43 C236.......................................................Behind lower left side of 1/P, right of fuse box............................................44 C252.......................................................Behind I/P cluster .........................................................................................55 C424.......................................................Inside center of rear bumper, between license light...................................120 - C430.......................................................Right hand license socket, inside center of rear bumper ...........................103 C431 .......................................................Left hand license socket, inside center of rear bumper..............................103 G200 ......................................................Left kick panel, below passenger compartment fuse/relay box...................42 G201 ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION Battery power is applied at all times to the "HEAD," "'MAIN" and "BTN" fuses, which supply power to the combination switch. This switch controls the head­ lights, parking lights, headlight hi/lo beam switch, flash-to-pass switch and the headlight beam indicator on the instrument cluster. The "TAIL" fuse powers the tail lights, license lights, front park/tum lights, front side marker lights, elec­ tronic time and alarm control module, audio system, digital clock and instrument panel dimmer switch. 12-2 Revision 1, 9/15/99
  • 18. GROUND DISTRIBUTION RIGHT FRONT HARNESS - G100 RIGHT FRONT PARK/TURN LIGHT page 110-3 ,-, ' Jc,o, RIGHT HEADLIGHT page 100 ,-, ' ........ 3 C107 S101 •------- BLK BLK BLK G100 14 Revision 1, 9/15/99 BLK FRONT WIPER MOTOR page 91 ,. --, I I I I 8 ;1:101
  • 19. -,_ SPORTAGE LEFT FRONT HARNESS - G101,G102 ABS CONTROL UNIT page 44 ,--., I I I I L..-..1 'IC165 BLK 2 C168 BLK BLK ABS CONTROL UNIT page 44 ,--., I I I I L..-..1 , r 1 0 • BLK 8 C169 BLK CONDENSOR FAN MOTOR page 63 ,---, I I I I L..- ..I 1 C110 BLKIWHT * G101 BLK LEFT FRONT HOOD PARK/TURN LIGHT HORN SWITCH page 110-3 page 40 page 70-1 ,---, ,--., /-, I I I ' ' I I I ,..., L..-..1 L.. 3 BLK C114 C103A BLK 2 BLK BLK .,._.,_.---•--,_..,- ----- --..., j"------------ -- � • I I '1 S103 I I ..I C157 BLK I .--------· BLK BLK 2 C115 ,.--, I I I I L-..1 BRAKE FLUID LEVEL SENSOR page 71 BLK 6 C125 ,.--, I I I I L..-..1 CRUISE CONTROL UNIT page 34 I -------- I .,...- ..- ........ , I • • .......,__ ________� ___,, BLK * G102 LEFT HEADLIGHT page 110 /-, ' "..., 3 C113 BLK BLK C111A ,.--, I I I I L..-..1 HORN page 40 Revision 1, 9/15/99 14-1 --,
  • 20. GROUND DISTRIBUTION ENGINE HARNESS - G103 DATA LINK CONNECTOR(DLC) 4 12 C128 BLK OBD-11 DATA LINK CONNECTOR page 25-1 ... ----,I I ENGINE CONTROL MODULE page 25-1 r-----, I I '- ----"" 34 55 C211 CAMSHAFT POSITION SENSOR page 25-3 r--a I I I I L. -.., 3 Cl 18 BLK MASS AIR FLOW SENSOR page 25 r--a I I I I '--"" 1 C129 TRANSMISSION CONTROL MODULE page 39-1 ,-----., I I I I L----.1 ENGINE CONTROL KNOCK MODULE SENSOR page 25-4 page 25-6 r--a ,.-., I I I I I I I I '--"" '--"" 86 C211 3 C196 BLK BLK BLK BLK 1/4 KNOCK IGNITION SENSOR COIL SHIELD SHIELD page 25-6 page 25-4 -- f-� -- f-� �--J I -- ---J S108 e 2/3 IGNITION COIL SHIELD page 25-4 S111 KNOCK SENSOR SHIELD page 25-6 f=� ·--J S109 e BLK - BLK 12 BLK 28 C211 - �-- f-� ·--J s101 • _ BLK 11 C2259 I ��:SOR SHIELD e S112 BLKl 3 C147 34 TC229 BLK/BLU - - S263 e____..__,e � � G103 ,.-., ,.-., BLK/ BLU BLK/BLU BLK/ BLU -!,- G103 14-2 Revision 1, 9/15/99 L-"" ENGINE CONTROL MODULE n;am, ?'i-1 11 iC209 l.::.J - INPUT/TURBINE SPEED SENSOR page 39-2 INPUT/TURBINE SPEED SENSOR page 39-2 I I I I '--"" ENGINE CONTROL MODULE page 25-1 I I I I L.-.., CRANK POSITION SENSOR page 25-1
  • 21. DASH HARNESS - G200/G201 CRUISE CONTROL ELECTRONIC TIME AND MAIN ALARM CONTROL MODULE SWITCH page 70-1 r-------. I I I I L-----..1 2 C279 BLK A/TSHIFT INTERLOCK CONTROL MODULE page 138 ,.--, I l I I L-J 7 C258 BLK page 34-1 r--, I I I I L-..1 1 C267 BLK INSTRU­ MENT PANEL page 89 ,--, I I I I L--' 10 C253 BLK REAR WIPER/ WASHER SWITCH page 92 ,.-, I I I I L--' 1 C260 BLK To C2254 on page 14-5 INSTRUMENT PANEL page 81,81-1 SPORTAGE ,--------------. I I L------------..1 7 C252 10 C251 4 C250 5 C251 BLK BLK BLK BLK Revision 1, 9/15/99 14-3
  • 22. GROUND DISTRIBUTION DASH HARNESS - G200/G201 ABS CHECK CONNECTOR page 44 ,.-., I I I I L .J 2 I C278 BLK BLOWER SWITCH page 60 ,.-., I I I I L. ..I B I C257 BLK BLOWER SWITCH page 60 ,.-., I I I I L-.J 3 C257 BLK --- CENTER SWITCH page 110, 117,154 ,.-., I I I I L,,_.J 10 C273 BLK RADIO/ POWER 1/D CASSETTE MIRROR DIMMER CIGARETTE PLAYER SWITCH SWITCH LIGHTER page 150 page 141 page 117 page 155 ,.-., ,.-., ,.-., ,.-., I I I I I I I I I I I I I I I L.-..1 L-..1 L.-..1 L-..1 11 C263 3 2 C266 2 C248 BLK BLK BLK 4 C2250 '------------------------- -----------J 14-4 Revision 1, 9/15/99
  • 23. DASH HARNESS - G200/G201 POWER/ ECONOMIC SWITCH page 39-1 ,.-., I I I I L-.J 4 C270 MASTER POWER WINDOW SWITCH page 120,120-1-1 ,.-., I I I I L .I 4DOOR : 61C504 2DOOR:4 ,-------------, I LEFT FRONT RIGHT FRONT I I POWER POWER I I WINDOW WINDOW I I SWITCH SWITCH I page 117-1 page 117-1 1 ,- --, ,---, I 11 I I I I 11 I I I I IL .J L .J I lsLKI BLKI I I 4 C504 4 -l C604 I L 2��,£.N_:!' ___J S601 SPORTAGE 1--------- POWER I MIRROR I DEFROSTER I page 62 ,--., I I I I I I L-.J I 6 C606 I I I CANADA .ONLY DRIVER'S DOOR LOCK CYLINDER CONTACT SWITCH page 130 PASSENGER ·------•--.. DOOR LOCK L- - - - - - - - - BLK r- - ., I I I I L-.J 1 C509 BLK BLK LEFT FRONT DOOR LOCK MOTOR page 130-1 ,.-., I I I I L-.J 4 C503 BLK BLK CYLINDER CONTACT SWITCH page 130 ,.--, I I I I L-.J 1 C609 BLK BLK I POWER - 7 s I MIRROR I I DEFROSTER! page 62 I I ,---, S 5 ______.. I I I I 12 C2250 ,-----r-,INSTRUMENT ( I PANEL , 2 I HARNESS J I , _____ J BLK I I I I I �-tsos 1 ·'.I 238 - - - - � t:�� J. BLK RIGHT FRONT DOOR LOCK MOTOR page 130-1 ,.--, I I I I L-.J 3 C603 BLK COMBINATION SWITCH page 12, 100 ,.-., I I I I L-.1 9 C227 COMBINATION SWITCH page 91 ,.--, I I I I L-J 1 C224 BLK C2254 ToC2250 , "" 8 ,--1------------1-----------r--,, on page 14-3 � K S '- C2254I } L-- - --------------------------J 1 C2254 BLK BLK G200 �----•--- G201 Revision 1, 9/15/99 14-5
  • 24. GROUND DISTRIBUTION DASH HARNESS - G200/G201 VEHICLE SPEED SENSOR ENGINE 4WD CONTROL INDICATOR MODULE SWITCH 4WD LOW SWITCH page 33 page 25-1 page 81-2 page 39-1 r-, r-, r-, r-, I 1 1 I I I I I I 1 1 I I I I I L.-.J L.-.J L.-..1 L.-..1 2 [ 137 : L ! [ 211 2 � 135 2 C134 BLK BLK BLK 6 _ .!. _ _! C2259 n---r--11 I I L.------- ..I 5 C2259 POWER WINDOW HOLD RELAY SWITCH page 120 page 39-1 r-, ,.-, I I I I I I I I L.-..1 L.-..1 3 C240 2 C269 BLK BLK BLK 16 BLK C205 FLASHER MODULE page 110 ,.-, I I I I L.-..1 8 C244 BLK A/TSHIFT INDICATOR page 117-1 r-, I I I I -;i:275 OBD-11 DATA LINK CANADA ONLY DAYTIME RUNNING LIGHTS page 115 ,.-, I I I I L.-..1 5 C2235 OUTPUT SPEED CONNECTOR BLK SENSOR SHIELD 3 C218 page 39-2 ·--J S265 e _ BLK BLK BLK CRUISE CONTROL CLUTCHPEDAL POSITION SWITCH page 34 ,.-, I I I I L.-.J 2 C256 BLK PARK POSITION SWITCH page 138 r-, I I I I L.-..1 1 C271 BLK 14 2 3 12 1 3 11 10 9 (�r--1---1--y---r--r-===I--r---r-1 '----------------------------------� 14-6 Revision 1, 9/15/99
  • 25. REAR HARNESS - G400 (4DOOR) SAFETY BELT SWITCH page 70-1 ... -, I I I I B:1 .J 2 • ,C315 BLK LEFT LICENSE LIGHT page 110-3 ,-, J ,.... ,ul 2 • , C431 BLK HIGH MOUNT STOP LIGHT page 110-2 ,-, J ,.... BL ;I I C445 BLK BLK RIGHT LICENSE LIGHT page 110-3 ,-, J ,.... BLKI 2 , C430 BLK 2 C424 BLK LEFT REAR DOOR LOCK MOTOR page 130-1 ...-, I I I I L .J BLUIYEI 3,,C701 BLK 4 C732 BLK RIGHT REAR DOOR LOCK MOTOR page 130-1 ... -, I I I I L .J BLU/YEI 3 • C801 BLK 4l � C833 BLK LEFT REAR LIGHT ASSEMBLY page 110-3 ... -, I I I I L. - .J 3' • C402 BLK SPORTAGE RIGHT REAR LIGHT ASSEMBLY page 110-3 ...-., I I I I L.- .J 3 • C400 BLK 2 [ 429 8 ._ 2 !i... ._ � ._ I.. .._ 6, .._ 3 C2257 '__ t --------1 ________._1_--------1 __ 1 .,_____1.._______.r I 1C225 7 BLK -!-G400 Revision 1, 9/15/99 14-7
  • 26. GROUND DISTRIBUTION REAR HARNESS - G400, G401 (2DOOR) REAR HATCH SAFETY LEFT REAR HIGH CYLINDER RIGHT REAR BELT LIGHT MOUNT CONTACT LIGHT SWITCH ASSEMBLY STOP LIGHT SWITCH ASSEMBLY LICENSE LICENSE . page 70-1 page 110-3 page 110-2 page 130 page 110-3 LIGHT LIGHT ,--., ,.-., ,--., ,.-, ,--., page 110-3 page 110-3 I I I I I I I I I I /-' /-' I I I I I I I I I I , , L.-.J L. - .J L. -.J L. - .J ......... ......... 2 C315 2 C402 1 C447 3 C400 12�r.,, BLK BLK BLK BLK BLK 2 C424 ·-- C429 BLK BLK BLK BLK � G400 14-8 Revision 1, 9/15/99
  • 28. GROUND DISTRIBUTION COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. 4WD Low Switch..................................Rear of transmission.....................................................................................38 4WD Indicator Switch ...........................Left side of transmission ..............................................................................39 ABS Check Connector...........................Below left side of l/P....................................................................................52 ABS Control Unit ..................................Left rear of engine compartment..................................................................26 Alf shift Indicator .................................Below center console ...................................................................................68 Alf shift Interlock Control Module ......Below right side of l/P, above glove box.....................................................63 Brake Fluid Level Switch......................Left side of engine compartment, left of brake fluid reservoir....................28 Camshft Position Sensor........................Middle of engine compartment, in back of cylinder head...........................23 Center Switch.........................................Below center of l/P.....................................................................................114 Cigarette Lighter....................................Behind center console panel.......................................................................117 Condenser Fan Motor............................In front of radiator, behind grille........................................................: ...........I Cruise Control Clutch Pedal Position Switch......................................On pedal support bracket..............................................................................48 Cruise Control Main Switch..................Far left side of dash, below 1/P ....................................................................96 Cruise Control Unit ...............................At right kick panel........................................................................................65 Data Link Connector(DLC)...................Left rear of engine compartment..................................................................27 Driver's Door Lock Cylinder Contact Switch.......................................In left front door.........................................................................................107 Electronic Time Control Module...........Below front of center console ......................................................................67 Engine Control Module.........................Behind lower right side of l/P......................................................................62 Flasher Module ......................................In relay box, behind left side of I/P .............................................................50 Front Wiper Motor.................................Right rear side of engine compartment........................................................18 Fuel Tank Unit.......................................In fuel tank ...................................................................................................83 High Mount Stop Light .........................Top center of rear hatch................................................................................89 Hold Switch ...........................................Below center console .................................................................................12l Hood Switch ..........................................Behind right side of grille ..............................................................................1 Hom .......................................................Front right side, beneath bumper ...................................................................3 Knock Sensor.........................................Left side of engine........................................................................................12 Left Front Door Lock Motor .................In left front door...........................................................................................72 Left Front Parkn'um Light....................Behind left front park/tum light .................................................................102 Left Headlight........................................Behind left headlight assembly......................................................................4 Left License Light .................................Above license plate mount.........................................................................103 Left Rear Door Lock Motor ..................In left rear door.............................................................................................75 Left Rear Light Assembly .....................Rear of trunk, behind left corner panel ........................................................84 Mass Air Flow Sensor ...........................Left side of engine compartment..................................................................27 Master Power Window Switch..............In left front door...........................................................................................72 OBD-11 Data Link Connector................Below left side of 1/P, right side of steering column ...................................30 Passenger Door Lock Cylinder Contact switch .......................................In right front door.......................................................................................107 Park Position Switch..............................Below center console ...................................................................................68 Power/Economy Switch.........................Below center console .................................................................................121 Power Mirror Switch.............................Behind lower right side of 1/P....................................................................1 I 6 Power Window Relay ............................In relay box, behind left side of l/P .............................................................50 Radio/Cassette Player ............................Center of console, below 1/P ......................................................................113 Rear Hatch Cylinder Switch..................Lower right side of rear hatch, behind panel ............................................. 105 Rear wiper/washer Switch.....................Bottom right side of l/P................................................................................96 Right Front Door Lock Motor...............In right front door.........................................................................................79 Right Front Park/fum Light..................Behind right front park/tum light...............................................................102 Right Headlight......................................Behind right headlight assembly....................................................................4 Right License Light ...............................Above license plate mount.........................................................................103 Right Rear Door Lock Motor ................In right rear door ..........................................................................................81 Right Rear Light Assembly ...................Rear of trunk, behind right comer panel......................................................84 14-10 Revision 1, 9/15/99
  • 29. $PORTAGE COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Safety Belt Switch .................................In safety belt buckle ...................................................................................123 Transmission Control Module ...............Below left side of I/P ...................................................................................50 Vehicle Speed Sensor.............................Left rear side of engine compartment..........................................................38 C183 .......................................................Right rear of engine compartment .............................................................126 C205.......................................................Under passenger side floor carpet................................................................57 C207.......................................................Under passenger side floor carpet................................................................57 C209 ......................................................Behind right center of I/P.............................................................................57 C215.......................................................In right front door jamb................................................................................66 C224.......................................................Top of steering column ................................................................................53 C231 .......................................................Behind left side of I/P ....................................................................:.............43 C238.......................................................In left doorjamb...........................................................................................41 C246.......................................................Behind right center of I/P.............................................................................58 C250.......................................................On instrument cluster ...................................................................................54 C252.......................................................On instrument cluster...................................................................................54 C253.......................................................On instrument cluster ...................................................................................54 C424.......................................................Inside center of rear bumper, between license light ..................................120 C429.......................................................Left comer of rear cargo area, near left light assembly...............................84 C732.......................................................At base of left "B" pillar..............................................................................74 C833 .......................................................Behind trim on right rear door.....................................................................80 G100.......................................................Behind right side marker lamp.......................................................................4 G10I.......................................................Front of engine compartment, behind grill....................................................1 '- G102.......................................................Behind left side marker lamp.......................................................................32 O103.......................................................Center rear of engine compartment..............................................................98 O200.......................................................Left kick panel, below passenger compartment fuse/relay box...................42 O201 .......................................................At right kick panel........................................................................................62 O400.......................................................Behind left rear light assembly ....................................................................85 Revision 1, 9/15/99 14-11
  • 30. SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) From Fuel Pump Relay on page 25-1 BL RE 1 C20 1 9 USA 11 CANADA OBD-11 HOT AT ALL TIMES �-- -------------------------7 BLK/RED BLK/RED FUEL INJ 30A MAIN RELAY 15A BLKIRED I I I I I ' BLI(/ RED DATA LINK CONNECTOR RED RED 5 C139 .i. 8 C218 BLK/RED GRN 'I I I I I L-- ----------------J � I I L GRN 13 GRN 26 - , PASSENGER EC I COMPARTMENT U FUSE 10A I BOX _.J C205 4 WHT/ BLU 27 WHT/BLU C161 BLK/WHT BLK/WHT BLK/WHT 54 C1 6 1 A/C Cut Relay page 63 -----.. - . • • .....-----'• ·- I I ._. --- ---- ... ..____;.,1• BLK/WHT 3 C129 Power BLKIWHT BLKIWHT 3;lIC124 BLK/WHT 2 C146 AIR AIR FLOW CONTROL Sensor output MASS B IDLE Sensor SENSOR - - - VALVE ground Ground -"'."""'.'...................._...................,.._,� 2 - � L 1< C12 9 ""'": [ aeo<,aJ C 1 4 6 4 RED/ ORN 41 WHT -- C124 Ground 14 I Distribution BLK I page14-2 � Gl03 BLU/RED 2 RED/GAN 29 C211 r--------------------------------------, I Battery EGI R:>wer Mass air Mass air I main flow flow relay sensor sensor Idle speed control I control input ground L--------------------------------------J 25 Revision 1, 9/15/99 ENGINE CONTROL MODULE (ECM)
  • 31. SPORTAGE r--------------------------------,ENGINE / !COMPARTMENT / To Passenger FUSE/RELAY B O X / Compartmen1 Fuse Box I on page 25 I BLK/REO BLK/REO � .... ��;;.....;;..;;;;;,...______ FUEL l o: �::�,s, I}---1 * I��t':. !�-------- --- ---- -----------� RED BLK/BLU 11 USA 2 GRN/YEL J J---i----IC 1 95 Sr-- 2 C161 - - - C201 DATA LINK BLKIW � T lCl 63 i 3 CANADA 3 CONNECTOR (DLC) CANISTER BLK/BLU GRNNEL 1 Cl28 c�� • a�a VALVE • r- - - , PASSENGER I UEL I COMPARTMENT To Passenger UMP FUSE �._.,. C205 "=::[:'_---�'° C211 �;�:!£,:;�•oaSNe� • ___ __.. I B O X �------------------------------,ENGINE I Fuel pump relay control I CONTROL I I MODULE NT Crankshaft position sensor input Ou1put (ECM) Icoding ---------- ECM Injector s1age lgnitionl grouna B terminal A terminal ground ground ground ground GRNNEL L------------------------------J ----- 72 43 16 YEW YEW BLU GRN --- � I --- I t'" Ground --- I Distribution, YEW BLU page 14-6 2 YELi BLU ----------- S110 • I I 12 BLK .. Ground Distribution, I page 14-2 I BLK L. C147 BLK 28 BLK .,I I .J 6 34 55 C211 7 BLK/ BLK/ Bll<J BLU BLU BLU 2 3 C2255 �E, GRNIYEL I I L __J 1 C2255 BLK/ BLU C236 CRANK- B terminal Generator Ground SHAFT r- --,FUEL i 30 ' output output POSITION (CKP) SENSOR *G200/G201 A/T only � G103 � G103 TANK I FUEL I UNIT I PUMP I L ___. Revision 1, 9/15/99 25-1
  • 32. SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) HOT IN ON AND START r--- - - - - -, PASSENGER METER 10A I COMPARTMENT FUSE I BOX I L-- ____ ,J GAN/RED I Fuse Box 1 Details, GAN/RED 1 page 11-2 8 C250 r- -�-------,INSTRUMENT I A !CLUSTER I CDMALFUNCTION I I INDICATOR I LIGHT L_1______J eLutwHT Speed 10 IC250 Vehicle Sensor, r--------- -, TRANSMISSION I I CONTROL I I MODULE(TCM) I Engine Malfunction I Automatic. I RPM illumination I Transm1ss1otronly .. - �p�- ,!l��t_.J 32 --14 C229 BLU/AED PNK 14 16 C209 2 I C233 page 33 BLU/WHT l BLU/RED '"'"'�[ 207 --------- ""':: --------- 47 PNK 61 C211 .-,-----------------------------------, ENGINE I Malfunction Vehicle Engine Malfunction I CONTROL indicator speed RPM request MODULE I light control input output light input I (ECM) I Throttle Engine coolant I I position temperature I output output Data Line L-----------------------------------J LT GRN WHT/GAN BAN 20 33 ----------21 C229 r" - - - """". - - - - - - - - - � - -, TRANSMISSION I Throttle Engine coolant D1agno- ICONTROL pos1t1on 1emperature SIS MODULE (TCM) I input input I . Automatic L--------------- .J Transmission only 25-2 Revision 1, 9/15/99 BAN BAN 9 DATA LINK Cl28 CONNECTOR 7 C218 OBD-tl DATA LINK CONNECTOR 4 BLK BLK 71 C205 BLK 4 C2259 ,..I., I I I I L .J 1 IC2259 BLK -:!,- G103 C218 BLK
  • 33. From Fuel Pump Relay on page 25-1 G I GR: 1 C161 5 C2260 r------------------1-1 LJ_________________J_J 7 - - - - - - - - - - - - - - - c,]C2260 REDIWHT GR � , C123 C118 GRN BLK/RED .- ---- --- ... !. _____ l I S104 I I I .. ------... ..-----· ·-----� .... __ ------- SPORTAGE ____...,___ .,.CAM- Power SHAFT Sensor POSITION Ground output (CMP) --------SENSOR GRN GAN GRN GRN BLK 3 BLK BLK BLK/WHT 2 C118 1 C121 1 C143 C141 C142 1 C140 [ill��tf[ill�{Ji�TOR [ill�fi�TOR [[] �i�TOR [ill11Ji�TOR 2 C121 2 I C143 I C141 I C142 ] C140 WHT/ BL U - - _ w:: N - - - B � K/ � RN - - -G� Nl � LK C123 RED/WHT WHT/BL 4 i WHTIGR: � BLK/GR: J GRNIBL : J 44 ___ _!6 ____ 3 ____ 3 �---- 3 :1______� C211 ,--------------------------------,ENGINE I Ca��haft Purge _ Injector Injector Injector lnjecto1 ICONTROL pos1t1on solenoid # 1 #2 # 3 #4 MODULE I sensor valve control control control con I(ECM) I input control I � G103 �-------------------------------.J Revision 1, 9/15/99 25-3
  • 34. SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) F"' - , PASSENGER I ENG I COMPARTMENT I 15 A I FUSE BOX HOT AT ALL TIMES r- 7 ---,1GNITION I I SWITCH I OFF fST A RT I I AC� ON I L--- ----1 BLK/YEL 2 C221 WHT/RED 1 C2201 WHT/RED tr L. - .J BLK/WHT 3 A_ C161 WHT/RED [ . - - - - - • z :HTJR_; D ..,. ..,. z ,.._______, 8 I C205 BLK/WHT 5 C128 DATA LINK CONNECTOR (DLC} WHT/RED •...�-----......• WHT/RED �======�z�e •------=z=�=---=z:;.i -..._____ NOISE CONDENSER = WHT/RED 58 TA LINK NNECTOR C) 3 C128 YEL/WHT BLK/BLU f II Ground II Distribution, II page 14-2 BLK/BLU Iii � G103 3 YEL/WHT S107 ,· t YEL/WHT ,,,,.. � )t I "'j YEL/BLU 25 C150 IGNITION COILS ...·--- .., S108 "'j C211 Indicators and Gauges Cluster, page 81-4 YEUBLU r-----------------------------------, ENGINE ::W::J Ignition input Ignition coil 1 1 �g�1��L control (ECM) A/C cut A/C A/C Park/ I I relay . clutch request neutral I control control input input L-----------------------------------J 48 GRN/BLU -65 -64 BLU BLK/WHT A/C Compressor Controls, page 63 25-4 Revision 1, 9/15/99 BLKI � I �2259 I I I I L. � 1 C2259 BLK ... G103 r"' --, PASSENGER I START 1coMPARTMENT I I FUSE BOX L. __.J BLK/Bl Ground Distribution, page 14-2 BLK/BL G103
  • 35. $PORTAGE r---------------------------------,ENGINE Front H02S input Rear H02S input 1coNTROL IMODULE (ECM) I I L--------------------------------J 12 YEUWHT 4 BLK BLU 11 39 C211 From Fuel Pump Relay on page 25-1 BLK/BLU .. r---- - - - - - -, PASSENGER 1 I I I 02 SEN 10A L ----- LT GRN/RED GRN/BLU WHT FRONT HEATED OXYGEN SENSOR (H02S) WHT REDIGRN BLK/RED 37 30 ( COMPARTMENT 02 I FUSE BOX SEN I 10A I - ..I YEUWHT 10 REAR HEATED OXYGEN SENSOR (H02S) C211 ,----------------------------,ENGINE Front Front Rear Rear I CONTROL H02S H02S H02S H02S MODULE sensor heater heater sensor I (ECM) ground ground ground ground I I L---------------------------j Revision 1, 9/15/99 25-5
  • 36. SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) ENGINEr------------------------------------, CONTROL! Engine I MODULE I Chassis coolant I (ECM) I accel- Fuel tank Throttle temper- Knock eration SV pressure position ature I I sensor sensor reference sensor sensor sensor I input input voltage input input input L------------------------------------j 70 80 5 � ------ 76 ----73 78 C211 YEUGRN �-� :l: I I --·· j ·- YEUGRN 1 RED C196 BLU/GRN YELi WHT/ GAN BLK YEUBLK : g C2260 ,l1 : 1'1� � I � ";�1 5 � = = JI Gf� f: " 18 C205 YEU WHT/ GAN BLK ��� ��� YEU GAN 1 r3 C236 YEU WHT/ GAN BLK 2 3 C144 YEU RED 2 YEU RED Pi:�f� 3 C306 URE SENSOR [E]THROTTLE POSITION (TP) SENSOR C124 3 C197 2 C306 1 C144 1 C145 --S�en�s_o _r___ KNOCK SENSOR output Ground BLK Sensor ground WHT 3 ------ C196 GRNIYEL Sensor 2 C197 11 GRN/YEL GRN/YEL C236 ��gL� E NT [r] TEMPER- ATURE SENSOR From Intake Air ] 2 C145 GRN/Y :_ S116 • ■ w-1::a-=:a�-----=--" BLK BLK B GRN/YEL �-� 'l' I I I I .:_, -- , See ground I I distribution I !...--.'.'.'.'.l:'_--J BLK I � G103 25-6 Revision 1, 9/15/99 Temperature Sensor on page 25-7 I 4 C2260 I 11 2 GRN/YEL 1 11 C205"''": C124 GRN/YEL I )c::l�..:::-�1:::.--=--�• � --.J 1 - - - GRN/YEL GRN/YEL 71 C211 ,-S��-, ENGINE I ground I CONTROL I I MODULE I I (ECM} L--.J
  • 37. ,- - - - - - - - - - - - - - - - - - - - - - - - - - -, ENGINE I !CONTROL I I MODULE I Intake I I Air temperature I control Diagnosis L-------------------------� 77 -- ------ -----60 C211 BLU RED 3 C207 RED 12 C218 (ECM) OBD-II DATA LINK CONNECTOR 1 C176 [I]INTAKE AIR TEMPERATURE (IAT) SENSOR 2 C176 GRN/YEL • To C2260 on page 25-6 $PORTAGE Revision 1, 9/15/99 25-7 -,
  • 38. SEQUENTIAL MULTIPORT FUEL INJECTION (2.0L DOHC) COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Lacation Photo No. Camshaft Position (CMP) Sensor..........Middle of engine compartment, in back of cylinder head...........................23 CanisterClose Valve..............................Right side of engine compartment, in front of engine...............................100 Chassis Acceleration Sensor..................Lower right rear comer of engine compartment............................................8 Crankshaft Position (CKP) Sensor........Lower left side of engine..............................................................................25 Data LinkConnector(C128)..................Left rear of engine compartment..................................................................27 EGI Main Relay.....................................Right side of engine compartment, in engine compartment ...........................................................fuse/relay box ...............................................................................................15 EngineControlModule(ECM).............Behind lower right side of 1/P, under floor carpet, ........................................................... near right kick panel.....................................................................................62 EngineCoolantTemperature Sensor ....................................................Front of engine...................................................................................:...........6 Front Heated Oxygen Sensor.................Left side of engine compartment, left of brake/clutch fluid reservoir.........24 Fuel Injector 1........................................Right side of engine on fuel rail...................................................................14 Fuel Injector 2........................................Right side of engine on fuel rail...................................................................14 Fuel Injector 3........................................Right side of engine on fuel rail...................................................................14 Fuel Injector 4........................................Right side of engine on fuel rail...................................................................14 Fuel Pump Relay...................................Right side of engine compartment, in engine compartment ...........................................................fuse/relay box ...............................................................................................15 Fuel Tank Unit.......................................In fuel tank....................................................................................................83 IdleAirControlValve...........................Middle rear of engine compartment.............................................................13 IgnitionCoils.........................................Top of engine, beneath coil cover................................................................22 Ignition Switch......................................Below left side of I/P....................................................................................51 Instrument Cluster.................................Left side fo dash, behind 1/P........................................................................54 Knock Sensor.........................................Left side of engine, above oil filter..............................................................12 MassAir Flow Sensor...........................Left side of engine compartment, in front of brake master cylinder...........27 NoiseCondenser....................................Center rear of enginecompartment..............................................................23 OBD-II Data LinkConnector................Below left side of I/P, right of steering column...........................................30 PurgeSolenoidValve.............................Right side of engine compartment, infront of engine.....:.............................9 Rear Heated Oxygen Sensor..................In exhaust pipe, rear of catalytic converter..................................................19 Throttle Position Sensor........................Right side of engine......................................................................................13 TransmissionControl Module...............Below left side of I/P....................................................................................50 C123.......................................................Below right side of I/P.................................................................................59 Cl24.......................................................Centerrear of engine....................................................................................21 C128.......................................................Left rear of engine compartment..................................................................27 Cl61 .......................................................Center rear of engine....................................................................................21 C201.......................................................Right side of fender....................................................................................110 C205.......................................................Behindright center ofI/P.............................................................................57 C207.......................................................Behind left side of I/P ..................................................................................57 C208.......................................................Under passenger sidefloor carpet................................................................58 C209.......................................................Behind rightcenter ofI/P.............................................................................57 C22l.......................................................Behind left side of I/P, below steering column............................................51 C231.......................................................Behind left side of I/P ..................................................................................43 C236.......................................................Behind lowerleft side of 1/P........................................................................44 C250.......................................................On instrument cluster...................................................................................54 C289.......................................................Behind right center of 1/P.............................................................................57 0l 03 ......................................................Center rear of enginecompartment..............................................................98 0200 ......................................................Left kick panel, below passenger compartment fuse/relay box ..................42 0201......................................................At right kick panel........................................................................................62 25-8 Revision 1, 9/15/99
  • 39. Sequential Multiport Fuel Injection � • This system supplies the engine with the air/fuel mixture necessary for combustion. The air induction system and fuel injection system work in conjunction with an elec­ tronic engine control system which consists of various sensors, switches, and an ECM. All sensors and switches are connected to the ECM which interprets the data it re­ ceives and computes the timing and the duration so that the electrically operated injectors can be energized. The basic fuel requirement of the engine is determined from the data supplied to the ECM by the mass air flow (MAF) sensor, which measures the amount of air being drawn into the engine. Other sensors and switches are used to measure: • Intake air temperature • Barometric pressure • Engine coolant temperature • Engine speed • Exhaust oxygen content The various sensors and switches detect any changes in the operating conditions and send signals to the ECM. This permits the ECM to control the opening duration (pulse width) of the injectors and to maintain optimum exhaust emission control and engine performance for all operating conditions. $PORTAGE Ignition System With the ignition switch in the "ON" or "START" posi­ tion, battery voltage is applied to the ignition coils at Cl50, terminals 1 and 2. The engine control module (ECM) generates the ignition pulses, based on the input received from other sensors. The ignition pulses are ap­ plied to the ignition coils through shielded cables (to re­ duce radio interference) at C150, terminals 3 and 4. The coils amplify the voltage and pass the amplified pulses di­ rectly to the spark plugs. For diagnosis ofthe sequential fuel injection system, refer to the 2000 Sportage Service Manual. Revision 1, 9/15/99 25-9
  • 40. STARTING AND CHARGING SYSTEM STARTING SYSTEM ,--------- -, ENGINE COMPARTMENT I I FUSE/RELAY BOX I IGN I I I 40A BLK MAIN BOA C203 BLK 1 if:::::: C ::: 22 :::: 1 =:=:=:=:=:=:=:=====;-, WHT I I I I I Power Distribution, page 10 L _______ .J ,---- -----, IGNITION I I SWITCH I A�� I , LOCK l START , , - � - - - -, PASSENGEF I START I COMPART- 1 10A I MENT FUSE BOX -------1 BLK BLK L----- --.J BLK/YEL Manual Transmission 1 lf' C220 WHT J,1. WHT 2 C226 WHT _....,_.,. STARTER CLUTCH PEDAL POSITION SWITCH Closed with - -- clutch pedal depressed BLU 3 I C226 BLU 4 I C207 BLU Manual Transmission BLU Automatic Transmission -·] 15 C209 WHT C136 Power distribution page 10-1 ,--- - - - - -, TRANSMISSION 1 I I p I -!_ 9-5 : ���fc E H • L I I L--- ___ .J BLU 5 I C136 BLU Automatic Transmission ,--� 1 ---- c - 1o _ o _ o _______ c _ 12 - o ------�STARTER + BATTERY STARTER □ � G104 � G105 PULL-IN B COIL M---� = STARTER MOTOR HOLD-IN COIL SOLENOID 30 Revision 1, 9/15/99
  • 41. CHARGING SYSTEM BLK ,------ Power Distribution, page 10 L----- BLK 1 TTERY ,- BLK C1000 ., .=_ I I I □ I L-.J STARTER BLK BLK • G10 4 .-, '� � - STATOR �� -< �� . FIELD r--- ---"1 ENGINE $PORTAGE HOT IN ON AND START r I ---- -, PASSENGER I 10A METER I COMPARTMENT I FUSE BOX ICOMPARTMENT I I MAIN I FUSE/RELAy 80A I BOX L ____.,, I I I I _ __ ,J C162 B BLK 2 .... RECTIFIER �.� � _,.._ - _,.._ - � H - 'I s GAN/RED 7 ,-- GAN/RED Fuse Box I Details, page 11-2 5 C2252 'I-------, L ______l.J s[- - --- 1 c22s2 GAN/RED GAN/RED C251 8 C250 12 C252 ---- ------- --, INSTRUMENT I CLUSTER Indicators, page 80 �CHARGE £/ INDICATOR I I I □: CHARGE I L------ ---------� 1 4 I C252 YEL/GRN 8 C233 "�""IS CANADA --e,_.. • 5 J C207 ONLY YEL/GRN ________ 1 C130 TL VOLTAGE REGULATOR SOLID STATE I DAYTIME RUNNING LIGHTS Page 115 GENERATOR Revision 1, 9/15/99 30-1
  • 42. STARTING AND CHARGING SYSTEM COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Generator ...............................................Left side of engine compartment..................................................................31 Instrument Cluster .................................Behind left side of I/P...................................................................................54 Starter.....................................................Left side of engine compartment, left of oil fill cap ....................................31 Starter Clutch Pedal Position Switch ....Behind left side of I/P, near top....................................................................47 Transmission Range Switch ..................Right side of transmission ............................................................................35 CI00.......................................................Below engine compartment fuse/relay box ..................................................16 C 130.......................................................Left front of engine compartment ................................................................31 C162.......................................................At right kick panel ........................................................................................64 C203.......................................................Right side of fender ....................................................................................110 C205.......................................................Behind right center of I/P.............................................................................57 C207.......................................................Behind left side of I/P.........................................................................�:........57 C208.......................................................Under passenger side floor carpet ................................................................58 C220.......................................................Behind left side of I/P, below steering column ............................................51 C22l.......................................................Behind left side of I/P, below steering column ............................................51 C23 l.......................................................Behind left side of I/P...................................................................................43 C250.......................................................On instrument cluster ...................................................................................54 C251.......................................................On instrument cluster ...................................................................................54 C252.......................................................On instrument cluster ...................................................................................54 G104 ......................................................Right rear of engine compartment G105 ......................................................Right rear of engine compartment CIRCUIT OPERATION Battery voltage is applied at all times from the positive battery terminal to the ignition switch and the normally open starter solenoid contacts. When the ignition switch is turned to "START" and the starter clutch pedal position switch or the transmission range switch is closed, battery voltage is applied to the starter solenoid coils. The starter solenoid coils energize, which closes the starter solenoid contacts, and battery voltage is applied to the starter motor. The starter motor engages to crank the engine. When the ignition switch is turned to "ON" or "START," battery voltage is applied to the charge indicator and ter­ minal L of the generator. After the engine has started and is running, the generator produces alternating current. The alternating current flows through a series of rectifier diodes and is converted to direct current. 30-2 Revision 1, 9/15/99 The direct current and voltage keeps the battery fully charged and provides power to operate the vehicle's elec­ trical systems. The amount of direct current and voltage the generator outputs is controlled by the voltage regulator. If the volt­ age regulator senses that the output of the generator is not sufficient for charging the battery, it will ground terminal L of the generator and the charge indicator will come ON. For diagnosis ofthe starting and charging system, refer to the 2000 Sportage Service Manual.
  • 43. VEHICLE SPEED SENSOR TRANSMISSION CRUISE CONTROL CONTROL MODULE(TCM) UNIT ,----, ,----, I I I Vehicle I I Vehicle I speed speed input I I input I L----J L----' 1 5 C229 5 C125 BLU/ BLU/ GRN GRN 3 33 Revision 1, 9/15/99 ENGINE CONTROL MODULE (ECM) ,----, I I I Vehicle I speed I input I L. - ___., 41 C211 Fuse Box BLU/ GRN Details, page 11-2 4 C205 BLU/ GAN C231 HOT IN ON AND START r' - - - -, PASSENGER I I COMPARTMENT I METER I FUSE BOX I 10A I L ___ _, GAN/RED 1 2 C2256 ,-- , GRN/RED I I L.- ., 14 C2256 GRN/REO ••w•J:::: VEHICLE SPEED SENSOR 2 C137 1 I C137 BLU/BLK 8 C207 BLU/BLKI BLU/:LOKI C233 2 C250 r' - - - - , INSTRUMENT I ICLUSTER I I I I I I I I I I BLK � I �2255 I I I I L J 5 1 C2255 BLK 16 I C205 BLK � I �2254 I I I I L. ., C2254 BLK .. G200/G201
  • 44. $PORTAGE COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Cruise Control Unit ...............................At right kick panel........................................................................................65 Engine Control Module .........................Behind lower right side of I/P, near right kick panel ...................................62 Instrument Cluster .................................Behind left side of I/P ..................................................................................54 Transmission Control Module ...............Below left side of I/P....................................................................................50 Vehicle Speed Sensor (2WD) ................Right side of transmission ............................................................................37 Vehicle Speed Sensor (4WD)................Left side of transmission ..............................................................................38 C208.......................................................Under passenger side floor carpet ................................................................58 C209.......................................................Under passenger side floor carpet ................................................................58 C23l .......................................................Behind left side of I/P ..................................................................................43 C234.......................................................Left kick panel..............................................................................................44 C250.......................................................On instrument cluster ...................................................................................54 G200 ......................................................Left kick panel, below passenger compartment fuse/relay box...................42 G201 ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION The vehicle speed sensor generates a signal which indi­ cates the vehicle speed to other control modules. When the vehicle is moving, the control modules receive a series of voltage pulses directly proportional to vehicle speed. CIRCUIT TESTING Vehicle Speed Sensor Circuit l. Using suitable lifting equipment, raise the vehicle enough to get all four wheels off the ground. 2. Locate connector C2l l. 3. Using a multimeter set to measure for voltage, back probe the blue/green wire at terminal 42 with the pos­ itive probe and ground the negative probe. 4. Have a helper tum the ignition switch to "ON" and then tum one of the drive wheels to rotate the speed sensor. Voltage should change back and forth be­ tween approximately 0 and 5 volts as the speed sensor rotates. 5. If the voltage is not as specified, check the power supply circuit to the vehicle speed sensor. Using a multimeter set to measure for voltage, locate the speed sensor connector and back probe the green/red wire at terminal 3 with the positive probe and ground the negative probe. Voltage should be approximately 12 volts. 6. If the specification is not met, repair the power sup­ ply circuit. If the specification is met, check the vehi­ cle speed sensor. Vehicle Speed Sensor 1. Using suitable lifting equipment, raise the vehicle enough to get all four wheels off the ground. 2. Using a multimeter set to measure for voltage and a jumper from the battery positive terminal routed to the inside of the vehicle and connected to the positive probe, locate the speed sensor connector and back probe the blue/black wire at terminal 1 with the neg­ ative probe. 3. Have a helper tum the ignition switch to "ON" and then tum one of the drive wheels to rotate the speed sensor. Voltage should change back and fourth be­ tween approximately 0 and 12 volts as the speed sensor rotates. 4. If the specification is not met, replace the vehicle speed sensor. Revision 1, 9/15/99 33-1
  • 45. CRUISE CONTROL HOT IN ON AND START ,- ------ - - - PASSENGER l COMPARTMENT I METER I TURN FUSE BOX 10A 10A I I_ ------ ___, GRN/RED BLU 1 C2256 ,.I 112 I l Fuse Box L Jj I - Details, 4 - INSTRUMENT lpage 11-2 8 C250 CLUSTER BLU 2 (t COMBINATION l--��--L_________s�1�� 2X"c22s 1 l ..---------. g��!;>toL I I RESUME/ SWITCH I ,-1 -l;;c;o;, � r------, I page 81 I CD CRUISE I SET/ L ACCEL L I 1 coAsT r r , I f I CONTROL I I INDICATOR I ,______J______j I ---�-:_-:_-:_-:_:-:_-:_-:_-:_-:__ I L__-1f_-_-..1J��--------: 8 I C251 BLU/BLK 6 C228 BLU/BLK BLU BRN/WHT BLU/BLK e:u J C234 1 r-_ ] 3 C293 Fuse Box 4 i �:�� 1 �,1-2 BRN/W�Tr�� L � C2 34 _- ___�11._ __- - - - __I!, - - _JC125 r------- ---------------------------�CRUISE Cruise Battery Set/coast Resume/ accel I CONTROL indicator input input I UNIT control Park/natural Input (A/T) Vehicle I I Clutch pedal position speed I l �� t �']_ _ __________________________i'.!u.!.._-' GR3N[ --------------------------- :�.: C125 7 1 C23 4 GRN Vehicle Auto 1 Trans 1� I � 2248 I I I I L, ..I 1Manual Trans 1 C256 I CLUTCH PEDAL ,-_ 1 _ 1 CRUISE CONTROL I POSITION SWITCH Speed Sensor, page 33 14 C22 4 8 r PASSENGER I COMPARTMENT FUSE BOX I L --, START I 10A I ___, 34 Revision 1, 9/15/99 I I Closed with clutch l �-J_. pedal depressed 2 I C256 BLK ,. , I I Ground distribution I I page 14-3, 14-4 .:r -!- G200/G201
  • 46. '-· Fuse Box Details, page 11-3 $PORTAGE HOT IN ON AND START HOT AT ALL TIMES - -- - PASSENGER I COMPARTMENT I I I L TURN 10A STOP I FUSE BOX 10A I ___, BLU VEL 1 C2256 5 C2256 '"I ]13 '"I-,m I •>---------- I l � • Fuse Box Details, page 11 .�,[-_J1 "1------��1:::· 5 I C234 BRAKE 0 @ PEDAL B � U C228 ln_terior Light SWITCH I D1mm1ng, •Brake Pedal Stoplight.._ BLU page 117 -- Switch Switch -- ► I( I L J ORG BLU r" ...J 1 ;2252 J 3 -------- 4 C217 - RED/GRN 3 r2252 GRV C2255 r" - "1 B� U _______ 5 C267 2 q I CRUISE � _, CONTROL MAIN ORG SWITCH ORG 2 4 DRG 2 C234 C125 To C2255 page 110-2 r- ----- - - - - - ------ ------ -- - -- - --- -- CRUISE I Cruise I CONTROL Switch Brake pedal I UNIT I ON switch input I I I I '----���-------------------------� 6 C125 BLK I Ground Distribution, ·"I page 14-1 _.,_ Gl02 Revision 1, 9/15/99 34-1
  • 47. CRUISE CONTROL COMPONENT LOCATION INDEX (Refer to Section 201 for photographs.) Component Location Photo No. Brake Pedal Switch................................Under VP, below steering column ................................................................49 Cruise Control Clutch Pedal Position Switch ....................................................On Pedal suppo1t bracket .............................................................................48 Cruise Control Main Switch..................Below left side of I/P....................................................................................96 Cruise Control Unit ...............................At right kick panel........................................................................................65 Instrument Cluster .................................Left side of I/P..............................................................................................54 Transmission Range Switch ..................Right side of transmission ............................................................................35 C 183.......................................................Left rear of engine compartment................................................................126 C205.......................................................Behind right center of I/P.............................................................................57 C225.......................................................Top of steering column.................................................................................53 C228.......................................................Below left side of I/P...........................................................................- .........69 C23 l .......................................................Behind left side of I/P ..................................................................................43 C234.......................................................Behind left side of I/P ..................................................................................44 C250.......................................................On instrument cluster ...................................................................................54 C25l .......................................................On instrument cluster ...................................................................................54 G102 ......................................................Behind left side of marker light ...................................................................32 G200 ......................................................Left kick panel, below passenger compartment fuse box............................42 G20l ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION The cruise control system uses mechanical and electrical devices to maintain the vehicle speed at a driver selected setting between approximately 25-90 mph (40-145 km/h). The cruise control module receives signals from the cruise control main switch, the brake pedal switch, cruise control switch, clutch pedal position switch or transmis­ sion range switch, and the vehicle speed sensor. The cruise control unit sends signals to the cruise control ac­ tuator and the transmission control module. TROUBLESHOOTING Diagnostic Function The diagnostic function integrated within the cruise control unit, diagnoses the condition of the cruise control system. Condition/operation codes are indicated by the cruise indicator in the instrument cluster. (Refer to condition code num­ ber on the next page.) This operation continues until canceled. 34-2 Revision 1, 9/15/99
  • 48. SPORTAGE 1. Code Cycle Break fhe time between condition code cycles is 4.0 seconds (the time the cruise indicator is off). .. •I 1 CYCLE ON CYCLE BREAK OFF - ,___ - ,___ 4.0 sec KIA163A-34-103-S 2 Second Digit of code (Ones Position) The digit in the ones position of the code represents the number of time the lamp is on (0.4 seconds) during one cycle. 1 CYCLE 2 ON OFF CYCLE BREAK CODE: 03 KIA163A-34-104-S Revision 1, 9/15/99 34..3
  • 49. CRUISE CONTROL 3. First Digit of code (Tens Position) The digit in the tens position of the code represents the number of times the lamp is on (l .2 seconds) during one cycle. The lamp remains off the 1.6 seconds between the long and short flashes. 1 CYCLE CODE: 22 I 1 2 1 2 - - - CYCLE BREAK 1.2 --- --- '-- � I 4.0 sec I 0.4 1.6 . sec FIRST DIGIT SECOND DIGIT 105- Self Diagnosis of Malfunction The cruise indicator will flash if a malfunction is present. nimwrnOlvn,ti5e ,QQe Check Aclion Indicator No. ON JLJ.JL 01 • Oefective cruise control unit Replace cruise control OFF unit ON JillLJillL 03 • De1ec1ivecruise control ac:tuator Inspect cruisecontrol • Defective wiring RepaithameSS ON Jl1lll1UULlllll 06 • Detec:li¥espeedsignal Inspect vehicle speed sensor OFF Repair harness ON JlLJlL 11 • De4eetiwRESUME/ACCELMtctl Inspect cn.isecontrol (part Of cruise conlJ0I swiect) switctl OFF ON JlilllLJUlllIL 13 • � SET/COAST lnspea cruise control SWitdl (partof swi1d'I OFF Cruise con1rol swilch) ON JillJlJlUUlllil 15 • DetedNebrake pedal 9Witch Inspectbrake ped- (normally dOsed) al switch OFF ON JlllUlf1JlllJL 23 • 0efediw clutch pedal positiOn switch (MfT) Inspectclutch pedal pc,sitionswilch(WT)/ OFF • OelectiYe transmission range � (A/T) transmission range swilch (A/T) ON JlffiLJITUL 31 • DeleaNebrake pedal switch Inspect brake ped- (normally open) al SWitc h OFF ON Jlflf1LITT1I_ 33 . Defective vehicle speed sensor Inspect vehiclespeed sensor and wiring harness KIA16311-34-103-S 34-4 Revision 1, 9/15/99
  • 50. 1 6 Terminal I 2 (Output) 3 (Input) 4 5 {Input) 6 7 (Input) 8 (Input) 9 (Input) 10 (Input) 2 3 4 5 7 8 9 10 $PORTAGE CIRCUIT TESTING Inspection Cruise Control Unit 1. Connect a voltmeter between cruise control unit ter­ minals and ground. (Connector C214 connected.) 2. Turn ignition switch "ON" and check that tenninal voltages are as described on the following page. K1A16 3A-34-99-S Connected to Voltage Procedure Battery Approx. 12V Ignition switch ON and START Brake pedal switch 2 (N.0.) Approx. OV Ignition switch ON Approx. 12V Brake pedal depressed Transmission range switch (Alf) Approx. OV N or P range and cruise control main switch ON Approx. 12V Other range and cruise control main switch ON Cluch pedal position switch(M/f) Approx. OV Clutch pedal depressed or gear selector in neutral Neutral position switch (M/f) Approx. 5V and cruise control main switch ON Cruise control indicator Approx. 12V Ignition switch ON Vehicle speed sensor Pluses be- Ignition switch ON tween 0-5V While rotating the rear tire Ground Approx. OV N.A. Brake pedal switch l (N.C.) Approx. 12V Cruise main switch ON Approx. OV Brake pedal depressed Cruise control switch Approx. 12V Cruise control main switch ON (Set/coast) Approx. OV Cruise control switch Approx. 12V Cruise control main switch ON (Resume/accel) Approx. OV Cruise control main switch Approx. 12V Cruise control main switch ON Revision 1, 9/15/99 34...5
  • 51. CRUISE CONTROL 3 2 1 34-6 Revision 1, 9/15/99 Brake Pedal Switch (For Cruise) 1. Check that there is continuity between pins 1 and 4 when the brake pedal is depressed. 2. Check that there is continuity between pin 2 and 3 when the brake pedal is released. Cruise Control Switch 1 2 3 Position Resume/accel Set/coast o�-..... o : Indicates continuity
  • 52. AUTOMATIC TRANSMISSION HOT AT ALL TIMES HOT IN ON AND START ,--i-R�0:------ 1 10A I L- -------- -------, METER 10A I I I ________. PASSENGER COMPARTMENT FUSE BOX GRN/Rl;D 12 C2256 GRN/RED IE1-----------------, r Ll_______________1_J 14 LT GRN Fuse Box De1ails, �RN�E;;- 3 - - - - - - - - 13 lC2256 C2 1, GRNIR�:1 C2 31 pages 11, 11-2 8 C2255 r-I-,LTGRN I )I • L _J 10 C2255 LTGRN 23 GRN/RED Fuse Box Details, page 11 35 5 C2252 GRN/ r-I-, I - )I GRN/RED • L _J To C136 6 I C2252 on page 39-1 GRNtRrn B C250 Fuse Box De1ails, page 11-2 r- - - - - - - - - -r----,INSTRUMENT I .----------- ICLUSTER I CD ;:: POWER/ CD HOLD I I ECONOMY INDICATOR I I INDICATOR I L-�-------�----� 3 r ------- 11 c2s1 LTGRN/RED BLU/WHT -----■.- 1 [ C233 6 f 209 7 • C233 LT GRN/REO ■ BLU/WHT - - - - ■ ______11 ______ _36 C229 r-------------------------------------- 1 Battery Ignition --------- / I lndica1ion Con1rol I Malfunction I Engine indicator Engine coolant Throttle I Data RPM light request temperature position I line input input input input J L-------------------------------------- 21 ---------32 14 -33 --------20 C229 BRN BLU/RED PNK WHT/GRN LTGRN BRN 7 C218 OBD·D DATA LINK CONNECTOR (DLC) 17 C205 BRN BRN 9 C12 8 DATA LINK CONNECTOR (DLC) 39 Revision 1, 9/15/99 14 16 _11 13 -------- C209 BLU/RED PNK WHT/GRN LT GRN 83 _jJ -- -� -------- C211 ,-----------------------� I Diagnosis Engine Malfunc1ion Engine coolant Thro1lle I 6��'fioL I RPM illumination temperature pos1t1on I MODULE ou1put output output I (ECM) I �------------------- ----1
  • 53. $PORTAGE �; o 2�6 ► GRN/REO 3 page 39 :- - ___ ___ __ ____ ______ , £.';J§________________1��:,�;'.; p L I RANGE I l�--------------•,R O 2 �· l ' SWITCH BLU/ GRN I j ....__N •<... I I L_ __ ______________r_______l_i_______ J 7 GR� r------------1 0 1lt:1:r_ - - - - - - - - 7 BLU BLU/ GRN I ] - - - - - - - - - 1 10 I _______l_ � GRN GRN c,:;:· r1 � 2 :G:- - - - '1� R 2:3- BLU/ 2 C400 2 C402 5 C253 GRN r" - ., r" - ., r" - -, 9 I I I I I I GRN BLU BLU BLU/ WHT BLU/ WHT 2 BLU/ WHT BLU/ WHT/ WHT RED WHT/ RED C136 C209 Instrument Cluster page 89 I I I I I I L-.J L-.J L-.J RIGHT LEFT INSTRU- REAR REAR MENT Instrument Cluster, page 89 BLU/ WHT BLU/ WHT Instrument Cluster, page 89 WHT/ RED LIGHT LIGHT CLUSTER ASSEMBLY ASSEMBLY 10 --------------2 25 -----� 4 9 --- --- C229 ,-- - - - -- -- ---- - - - - - - - - -- - - - - - - - --- ---, TRANS- P Input R Input N Input D Input 2 Input L Input I MISION ' ICONTROL / Power/ MODULE / Economy Hold 4WD Low I (TCM) I Data Switch Switch Switch I Input Ground Input Input Input ------------------------------------� 13 BLU 5 BLU 10 --- - 3 4 r ---- 3[------, 2 [ --- - - - 61 C229 WHT/BLU YEL e S263 GRNIBRN 7 I C209 18 C231 loc=w w"'"'" ] 1 1 C269 YE� I C134 C209 Input/Tur• bine speed sensor, page 39·2 C128 11 C209 GRN/BRN YEL BLKIBLU 2 C270 u]POWER/ � HOLD � 4WD LOW ECONOMY -- SWITCH -- SWITCH SWITCH 4 1 C270 BLK BLK BLK 2 T C269 2 l C134 Ground (DLC) BLKIBLU DATA LINK I CONNECTOR Ground Distribution, page 14·2 ·1 ·1 ���� b 1 u J i .��; 4·6 ·1 BLK BLK BLK ¼ G103 ¼G200/G201 ¼G200/G201 ¼G200/G201 Revision 1, 9/15/99 39-1
  • 54. AUTOMATIC TRANSMISSION HOT AT ALL TIMES ,-- - - - -, PASSENGER 1 I I STOP I COMPARTMENT 15A I FUSE BOX L- YEL 5 C2256 I :r-� ,a • L __ _, 2 I C2256 YEL 1 C217 Fuse Box Details, page 11 YEL/BLU YEL/WHT ----- OUTPUT SPEED SENSOR C154 ..... �z-,BRAKE I I PEDAL SWITCH ·---------- -·i S105 I I -1I L -:., Vehicle Speed Sensor, page 33 YELIBLU : I ...____ YEL/WHT ------- ... I 4 I C217 ORN C ----- ') , I 19 8 ----- .. C209 -... I fIi"" BLUIGRN I ...____ .•----. ..- I S265 Ground .Jl.. L J o;[""--------- 15 YEL/BLU I VEL/WHT I I Distribution, I ----- I I page 14-5 -...J .......___ ..- � G200/G201 16 17 C229 r' - - - - - - - - - - - - - - - - - - � - - - - - - - - - - - - - -a TRANSMISSION I Brake pedal Vehicle I CONTROL switch input speed Input speed MODULE I Torque input sensor mput I converter I Shift Shift clutch lnpuVturbine I I solenoid A solenoid B solenoid speed sensor I control control · control input • L-----------------------�-----�--� 8 7 ----22 - 5 ----,9 C229 �------ ,,,,, S263, page 39-1 BLK/YEL BLK/REO BLU/BLK ,.. I I ... ... ._____.l 10 BLK/VEL BLK/REO 3 2 BLK/VEL BLK/REO 39-2 Revision 1, 9/15/99 2 BLU/BLK BLUIBLK C209 C170 AUTOMATIC TRANSMISSION SOLENOID VALVE 3 ,,,,, ... I I I C BLU �----- REOIYEL C209 S106 ·------ BLK _..,______..,.._,, INPUT/ TURBINE SPEED SENSOR Ground Distribution, page 14-2 .Jl.. G103
  • 55. AUTOMATIC TRANSMISSION COMPONENT LOCATION INDEX ,_ (Refer to Section 201 for photographs.) Component Location Photo No. 4WD Low Switch..................................Rear oftransmission.....................................................................................38 Automatic Transmission Solenoid valve .......................................Left side of transmission ..............................................................................40 Brake Pedal Switch................................Under 1/P, below steering column ................................................................49 Data Link Connector(C128) ..................Left rear of engine compartment..................................................................27 Engine Control Module .........................Behind lower right side of 1/P, near right kick panel ...................................62 Engine Coolant Temperature Sensor ....................................................Front of engine ...............................................................................................6 Hold Switch ...........................................Center of console, top of shift knob...........................................................121 Input/Turbine Speed Sensor ..................Left side of transmission ..............................................................................40 Instrument Cluster .................................Left side of l/P..............................................................................................54 Left Rear Light Assembly .....................Rear of trunk, behind left comer panel ........................................................84 OBD-Il Data Link Connector................Below left side of 1/P, right of steering column...........................................30 Output Speed Sensor .............................Front of transmission....................................................................................33 Power/Economy Switch ........................Left side of center console .........................................................................12l Throttle Position Sensor ........................Right side of engine......................................................................................13 Transmission Control Module ...............Below left side of I/P....................................................................................50 Transmission Range Switch ..................Right side of transmission............................................................................35 Cl28.......................................................Left rear of engine compartment..................................................................27 C205.......................................................Behind right center of 1/P.............................................................................57 C207.......................................................Behind right center of 1/P.............................................................................57 C208.......................................................Under passenger side floor carpet ................................................................58 � C209.......................................................Behind right center of 1/P.............................................................................57 C218.......................................................Below left side of 1/P, right of steering column ...........................................30 C23J .......................................................Behind left side of 1/P ..................................................................................43 C232.......................................................Behind left side of 1/P ..................................................................................43 C250.......................................................On instrument cluster ...................................................................................54 C25l .......................................................On instrument cluster ...................................................................................54 C246.......................................................Behind right center of 1/P.............................................................................58 GI03 ......................................................Center rear of engine compartment..............................................................98 G200 ......................................................Left kick panel, below passenger compartment fuse/relay box...................42 G201 ......................................................At right kick panel........................................................................................62 CIRCUIT OPERATION The electronic automatic transmission control system consists of a transmission control module, sensors, and three solenoid valves. Shifting and lock-up are electroni­ cally controlled for comfortable driving under all condi­ tions. For diagnosis of the automatic transmission system refer to the 2000 Sportage Service Manual. Revision 1, 9/15/99 39-3
  • 56. HORN 40 Revision 1, 9/15/99 HOT AT All TIMES I I I YEL/RED YEL/RED - - - -, PASSENGER HORN !COMPARTMENT I FUSE BOX 10A __.., YEL/RED 1 -� 4 ,;,,;;;.;:;;..;;;;.;;;;.;;;;..;;;;;..;;;;;..::;;..::;.;;;;;;;.,;;;;;;;,..;;;;;;;.,;;;;;;.,;;;;;;.;;;,,;��---, HORN RELAY 3 WHT/BLK WHTIBLK WHTIBLK 2 C242 WHT/GRN 12 C234 WHTIGRN WHTIGRN C111 JI]HORN JC111A Ground I Distribution, I page 14-1 �G102