This document contains information from Isuzu's health and safety policy and philosophy, including creating a safe work environment and anticipating and preventing accidents. It defines safety, emphasizes the importance of safety for business reasons, and describes near miss accidents. It also discusses accident causes such as unsafe behaviors and situations. The document provides examples of unsafe behaviors and situations. It outlines proper use of fire extinguishers and emergency and abnormality response procedures. It discusses safety principles, prohibited work activities, personal protective equipment requirements, and guidelines for a safety bulletin board.

1. SAFETY ISUZU SAFETY
HEALTH & SAFETY POLICY,
Let’s create the safe
environment altogether.
ISUZU
SAFETY
PHILOSOPHY
• 1. Let’s make our workplace clean and pleasant.
• 2. Let’s anticipate and fight off the accident.
• 3. Let’s work on staying healthy.

2. SAFETY IMI PLANT LAYOUT.
Emergency exit map,

3. SAFETY WHAT IS SAFETY.
Definition of Safety,
Safety is the state of being "safe” the
condition of being protected
from harm or other non-desirable
outcomes.
Freedom from danger / hazard
at his / her occupation

4. SAFETY SAFETY IMPORTANCE.
Importance of Safety,
Health and Safety is important because
it protects the well being of employers,
visitors and customers.
Looking after Health and Safety makes
good business sense.
safety risk prosecution, may lose staff,
and may increase costs and reduce
profitability.

5. SAFETY NEAR MISS ACCIDENT.
Near Miss Accident,
A near miss is an unplanned event that
threatens human safety or health, the
environment, or the continued normal
operation of the business enterprise,
wherein the last protective barrier is
challenged, but defeated.

6. SAFETY ACCIDENT CAUSES
Unsafe Behaviour / Unsafe Situation,
 Unsafe Behaviour :
Violation of commonly accepted rules / safe
working methods
 Unsafe Situation :
The unsafe condition is one in which the tools,
machines and working area are full of hazards,
that will lead to Accident

7. IMM IMM

8. SAFETY UNSAFE BEHAVIOUR
Examples of Unsafe Behaviour /Act,

9. SAFETY UNSAFE SITUATION
Examples of Unsafe Situation /Abnormalities,

10. SAFETY FIRE EXTINGUISHER
Operation of extinguisher,
A Pull the pin.
Aim the nozzle at the base of the fire. Hitting
the tops of the flame with the extinguisher
won't be effective.
Squeeze the trigger. In a controlled manner,
squeeze the trigger to release the agent.
Sweep from side to side. Sweep the nozzle
from side to side until the fire is put out.

11. SAFETY FIRE EXTINGUSHER
Fire extinguisher,
A fire extinguisher, or extinguisher, is an active fire protection device used to
extinguish or control small fires, often in emergency situations.
Class of fire,
SOLIDS such
as paper,
wood,
plastic etc.
FLAMMABLE
LIQUIDS
such as
paraffin,
petrol, oil
etc.
FLAMMABLE
GASES such
as propane,
butane,
methane
etc.
METALS
such as
aluminum,
magnesium,
titanium etc.
Fires
involving
ELECTRICAL
APPARATUS

12. SAFETY FIRE EXTINGUSHER
Types of chemical in extinguisher,
Dry
Chemical
Class B
Class C
Wet
Chemical
Class K
Water and
Foam
Class A
fires only
Not use B
or C fires
Clean
Agent
Class B
Class C
Carbon
Dioxide
Class B &
C fires
Not class
A fires

13. SAFETY RULE OF EMERGENCY AND ABNORMALITY
What is ABNORMAL.
If you found unusual sound, smoke, vibration, or oil leakage
of machine, immediately stop the machine and inform it to
T/L.
Speak loudly ‘FIRE’ to
others
Evacuate from that place
Inform to Team Leader
Stop the machine
Report to Team Leader
Wait for instruction from T/L
What is EMERGENCY.
An emergency is a situation that poses an immediate risk to
health, life, property, or environment. Most emergencies
require urgent intervention to prevent a worsening of the
situation

14. SAFETY SAFETY PRINCIPLES
3 Principles of Safety Organization
1. Seiri & Seiton
(Cleanliness &
Orderliness)
2. Inspection &
Maintenance
3. Standard
Operation

15. SAFETY WORK SAFETY
10 Forbidden activities – DO NOT’S
• １．Do not put your hand into the rotating machine.
• ２．Do not remove the cover, fence or safety equipment.
• 3．Do not walk on the conveyor and pallet, also do not step over the pit.
• ４．Do not wear the gloves when you use drilling machine or other blade rotating machine.

16. SAFETY VEHICLE SPEED LIMT IMI
Key Instructions,
Speed limit
Plant Inside
8 km/hr.
Out Of Plant
15 km/hr.

17. SAFETY WORK SAFETY
Do’s & Don'ts at shop floor,
DO keep clothing, body parts, and hair away from the conveyor
DON’T climb, step, sit, or stand the conveyor at any time
DO ensure all personnel are clear of equipment before starting
DON’T remove or alter conveyor guards or safety divides
DO know location and function of stop/start controls
DON’T perform service on a conveyor until motor disconnect is locked out
Do Keep the work area clean and tidy. Put the waste in the dust bins

18. SAFETY WORK SAFETY
Do’s & Don'ts at Shop Floor,
Maintain cleanliness and 2S
Do not put hands / body parts in the moving machinery
Watch-out for signalling while moving hoist / moving object
Danger zones – Signal & Barricades be provided and it should not moved or disturbed
Plan for sequence of work before executing the job
Don Not work without using hand gloves
Watch-out carefully for all dangers (Hazards) in the work place

19. SAFETY SHOP FLOOR PPE
PPE FOR TCF,
Should wear the following PPE before enter to shop floor at all time.
Helmets,
caps.
Shoes/bo
ots.
Goggles.
Long
sleeve.
Hand
Gloves.
TCF

20. SAFETY SAFETY BOARD
Team bulletin material - All display sheet in A4 size → Paste a bulletin on the yellow frame
Abnormality processing rules
Resp:
Appended material② Appended material③
Appended material①
Appended material④
Appended material⑤ Appended material⑥
Team activities policy Safety patrol results and progress
Safety activities display Green Board
Safety activities bulletin board
Safety & Health Policy
Safety Calendar Emergency contact network
IMI Health Safety
Policy.pdf
Section Chief L/M Prepared
1. Slogan ３．Emphasis promotion items
2．Objective ① Health and safety committee agenda, thoroughness of the tranfer to the workplace.
0 ② Reporting of past disaster cases, continuation of the one-point guidance and team in the horizontal development.
② Fire accident 0 ③ Safety sensibility improvement due to repeated guidance that was returned to the origin of to everyone,
0 including the skilled person.
0 ④ Expand attempt to share in the workplace to record the measures contents of the near-miss and risk prediction.
⑤ In a non-routine work, a thorough set-up and risk prediction before working.
⑥ Each workplace were depending on the characteristics,implementation of disaster simulated experience.
⑦ Horizontal deployment for the purpose of fire and explosion accident prevention
Overall leader：
Month
Promotion items
Month Theme
Health
Management
Safe Behaviour
Accident
Prevention
Disaster
Prevention
Restricted
Areas
Hazardous
Disposal
Vehicle
Movement
Speed
Control
Health
Management
Equipment
Operation
Fire
Extinguisher
Evaluation
meeting
Work-related injury
Forecast activities
Month Theme Fall down Hit Cut injuries Slipping Collide Pinching Fall down Hit Cut injuries Slipping Collide Pinching
Traffic accident
Month theme Road Safety Driving Safety
Signal
Intersections
Boarding /
De boarding to
office
Walkway
premises
Intersections
without signal
Rainy day
awareness
Personal Vehicle
transportation
Pickup & Drop
off Point
Walking In
conjusted area
Walking In
Residential Area
Road work
Awarness
prevention activities
Commuting map review
Environmental improvement Rest Area Inspection Line
IMM Meeting
area
Equipments
Walk Way /
PIT
Storage
Racks
Promotion leader：
Eradication of fire sources Month Theme Fire Fighting Mock Drill Fire Fighting
Promotion leader：
Jun
Activity Plan
Promotion of 3S activities.
Clean thoroughly the workplace
and carryout 3S
(Aim for model workplace)
Fire fighting training and
emergency response (mock
drill) at the time.
Jul
Manage
ment
Safety
Traffic
Prepare plan table before long
holidays (=>3 days)
Traffic risk
prediction activities
Repeat education and training
of previous month
accident/disaster
Work area risk prediction
activities. Record in the Who-
When newspaper and
implement countermeasures.
Jan Feb Mar
Work
re
late
d
in
ju
ry
pre
ve
n
tion
・
Traffic
ac
c
ide
n
ts
pre
ve
n
tion
Safety meeting
Aug Sep Oct Nov Dec
① Work injuries
③ Pollution accident
④ Trafffic accident
Apr May
2017 TRIM 2 Team Safety and health activities policy
Zero accident with the
participation of all employees
『 Do not forget the lessons of past
disasters and accidents,
to increase the sensibility of safety,
to achieve zero accidents. 』
Item
Fire
accident
preventi
on
◎ Horizontal deployment of
other workplace accidents,
take countermeasure and
improve workplace safety.
◎ Share thoroughly the
Near-miss incidents to
risk prediction activities
Target
No accident Accident (No leave) Accident (leave)
No accident Accident (No leave) Accident (leave)
Approved Reviewed Prepared
Emergency safety who, when newspaper Safety patrol Team
Line Trim 2 Team
L/M
By Progress Confir
When situation mation
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4M classification of
M
a
n
M
a
c
h
i
n
e
Implement
ation date
TCF DEPARTMENT
PRAKASH SUNDAR Hari
M
a
t
e
r
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a
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M
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t
h
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Who
Failure pointed out items Counter measures content
Effect
confirmation
Cause
investigation
Measures
implemented
Proposed
measures