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INTRODUCTION
Owner INPEX Operations Australia Pty Ltd is
developing LNG process facilities on Blaydin Point
near Darwin, Northern Territory of Australia.
Boskalis’ scope of work for this project included:
DESIGN AND ENGINEERING
Boskalis was responsible for the design of the trench
slope based on the seabed and geophysical data
available in each section.
SHORE APPROACH CONSTRUCTION
The shore approach construction consisted of
2,000 linear meters of intertidal dredging, 500 m
of mangrove crossing by means of a cofferdam and
500 m of open trench through a mudflat. Following
completion of the dredging activities, a shore pull of
3,000 linear meters using a 600 t linear winch was
undertaken.
The shore approach works consisted of the
following:
‚‚ Setup of on shore site, including temporary
access roads, lay down areas and office
accommodation
‚‚ Design, fabrication and installation of rollers
inside the trench
‚‚ Provision and installation of a 600 t socket
passing linear winch
‚‚ Provision and installation of a 3,300 m long
pulling wire
‚‚ Removal of 20x buoyancy modules from the
pipeline
‚‚ Rock installation and backfilling
‚‚ Site reinstatement and rehabilitation
The shore approach works commenced in February
2014 and were completed in October 2014.
B
PROJECT
SHEET
ICHTHYS LNG PROJECT – GAS EXPORT PIPELINE
SHORE APPROACH, DREDGING, PIPE-PULL AND ROCK
INSTALLATION WORKS
A	 Shore approach during construction
B	 SSDV Ndeavor
FEATURES
Client Saipem Portugal Comercio Maritimo
Sociedade Unipessoal, Lda
Location Darwin, Northern Territory, Australia
Period 2012 - 2015
Subcontractor Boskalis Australia Pty Limited
PRE-LAY DREDGING
The pre-lay dredging works consisted of the following activities:
‚‚ Shore crossing and near-shore dredging
‚‚ Onshore dredge disposal
‚‚ Near-shore dredge disposal
‚‚ Stockpiling, disposal and treatment of acid sulphate soils
‚‚ Plume monitoring
The dredging works required the excavation of a 15 km long and 5 m wide
trench from -24 m LAT to the onshore tie-in point at +8 m LAT.
The dredging works commenced in October 2013 and were completed in June
2014 during which time some 381,000 m3
of material was removed.
A
Theinformationcontainedinthisdatasheetisforguidancepurposesonlyandmaybesubjecttochanges.©Boskalis.Allrightsreserved.
Royal Boskalis Westminster N.V.
PO Box 43
3350 AA Papendrecht
The Netherlands
T +31 78 69 69 000
F +31 78 69 69 555
royal@boskalis.com
www.boskalis.com
08—2015
The offshore dredging work was undertaken with
two backhoe dredgers (BHDs) and a trailing suction
hopper dredger (TSHD). The onshore works were
executed using dry equipment.
The majority of the material was deposited at a
material relocation area at sea while around
28,000 m3
was used to backfill the onshore trench.
The material consisted of gravel, sand, silt or stiff
clay with underlying rock material.
The TSHD Queen of the Netherlands initially
removed the sediments and undertook some direct
dredging of the underlying rock material, but the
majority of the underlying material was removed by
the BHD Baldur.
ROCK SUPPLY AND INSTALLATION
The rock supply & installation works included the
following activities:
‚‚ Quarrying / procurement of rocks of specified
grade
‚‚ Transportation of rocks to Darwin Harbour
temporary stockpile area
‚‚ Load out of rocks onto offshore marine vessels
‚‚ Rock installation
The required rock was quarried approximately
100 km from Darwin and transported by Boskalis to
the temporary stockpile areas. A total of
1,479,503 km were driven by a fleet of road trains.
Rock quarrying and supply to the temporary
stockpile areas commenced in July 2013 and was
completed in October 2014. Rock load-out and
installation of approximately 680,000 tons of rock
was executed between November 2014 and
February 2015.
The rock was re-handled by dry equipment and
loaded onto the multi-purpose vessel Ndeavor, which
ICHTHYS LNG PROJECT – GAS EXPORT PIPELINE
SHORE APPROACH, DREDGING, PIPE-PULL AND ROCK
INSTALLATION WORKS
was equipped with side stone dumping units, and undertook the rock placement
using dynamic positioning to allow for precise placement of the material.
SURVEY AND POSITIONING
Boskalis was responsible for all survey and positioning services required for the
onshore and offshore scope of work, including pre and post dredging surveys,
shore pull wire as-laid survey, as laid pipeline surveys, as installed backfill and
rock installation surveys and land site reinstatement surveys.
ENVIRONMENT
Site rehabilitation activities were undertaken post construction works at the shore
approach area and centred around the successful reinstatement of cleared
mangroves to revegetate the site with the same species that were present prior to
construction. Approximately 12,000 seedlings of three different species were grown
under nursery cultivation in preparation for planting out during the rehabilitation
works.
HEALTH, SAFETY AND SECURITY
Mobilising an experienced team familiar with working in Australia enabled the
project to create a positive safety culture. This served the project well during the
complexities of working in a dynamic environment.
With effective planning and commitment to safe production Boskalis successfully
achieved the following:
‚‚ INPEX awarded Boskalis with several ‘Health and Safety Awards’
‚‚ More than 552,000 man hours were completed without a lost time injury
‚‚ Boskalis undertook more than 11,121 marine transfers of personnel and all
of them were undertaken without incident
C	 BHD Baldur
D	 View from the pipe-pull winch
E	 TSHD Queen of the Netherlands
D
C
E

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Australia - Ichthys GEP Project - Project Manager

  • 1. INTRODUCTION Owner INPEX Operations Australia Pty Ltd is developing LNG process facilities on Blaydin Point near Darwin, Northern Territory of Australia. Boskalis’ scope of work for this project included: DESIGN AND ENGINEERING Boskalis was responsible for the design of the trench slope based on the seabed and geophysical data available in each section. SHORE APPROACH CONSTRUCTION The shore approach construction consisted of 2,000 linear meters of intertidal dredging, 500 m of mangrove crossing by means of a cofferdam and 500 m of open trench through a mudflat. Following completion of the dredging activities, a shore pull of 3,000 linear meters using a 600 t linear winch was undertaken. The shore approach works consisted of the following: ‚‚ Setup of on shore site, including temporary access roads, lay down areas and office accommodation ‚‚ Design, fabrication and installation of rollers inside the trench ‚‚ Provision and installation of a 600 t socket passing linear winch ‚‚ Provision and installation of a 3,300 m long pulling wire ‚‚ Removal of 20x buoyancy modules from the pipeline ‚‚ Rock installation and backfilling ‚‚ Site reinstatement and rehabilitation The shore approach works commenced in February 2014 and were completed in October 2014. B PROJECT SHEET ICHTHYS LNG PROJECT – GAS EXPORT PIPELINE SHORE APPROACH, DREDGING, PIPE-PULL AND ROCK INSTALLATION WORKS A Shore approach during construction B SSDV Ndeavor FEATURES Client Saipem Portugal Comercio Maritimo Sociedade Unipessoal, Lda Location Darwin, Northern Territory, Australia Period 2012 - 2015 Subcontractor Boskalis Australia Pty Limited PRE-LAY DREDGING The pre-lay dredging works consisted of the following activities: ‚‚ Shore crossing and near-shore dredging ‚‚ Onshore dredge disposal ‚‚ Near-shore dredge disposal ‚‚ Stockpiling, disposal and treatment of acid sulphate soils ‚‚ Plume monitoring The dredging works required the excavation of a 15 km long and 5 m wide trench from -24 m LAT to the onshore tie-in point at +8 m LAT. The dredging works commenced in October 2013 and were completed in June 2014 during which time some 381,000 m3 of material was removed. A
  • 2. Theinformationcontainedinthisdatasheetisforguidancepurposesonlyandmaybesubjecttochanges.©Boskalis.Allrightsreserved. Royal Boskalis Westminster N.V. PO Box 43 3350 AA Papendrecht The Netherlands T +31 78 69 69 000 F +31 78 69 69 555 royal@boskalis.com www.boskalis.com 08—2015 The offshore dredging work was undertaken with two backhoe dredgers (BHDs) and a trailing suction hopper dredger (TSHD). The onshore works were executed using dry equipment. The majority of the material was deposited at a material relocation area at sea while around 28,000 m3 was used to backfill the onshore trench. The material consisted of gravel, sand, silt or stiff clay with underlying rock material. The TSHD Queen of the Netherlands initially removed the sediments and undertook some direct dredging of the underlying rock material, but the majority of the underlying material was removed by the BHD Baldur. ROCK SUPPLY AND INSTALLATION The rock supply & installation works included the following activities: ‚‚ Quarrying / procurement of rocks of specified grade ‚‚ Transportation of rocks to Darwin Harbour temporary stockpile area ‚‚ Load out of rocks onto offshore marine vessels ‚‚ Rock installation The required rock was quarried approximately 100 km from Darwin and transported by Boskalis to the temporary stockpile areas. A total of 1,479,503 km were driven by a fleet of road trains. Rock quarrying and supply to the temporary stockpile areas commenced in July 2013 and was completed in October 2014. Rock load-out and installation of approximately 680,000 tons of rock was executed between November 2014 and February 2015. The rock was re-handled by dry equipment and loaded onto the multi-purpose vessel Ndeavor, which ICHTHYS LNG PROJECT – GAS EXPORT PIPELINE SHORE APPROACH, DREDGING, PIPE-PULL AND ROCK INSTALLATION WORKS was equipped with side stone dumping units, and undertook the rock placement using dynamic positioning to allow for precise placement of the material. SURVEY AND POSITIONING Boskalis was responsible for all survey and positioning services required for the onshore and offshore scope of work, including pre and post dredging surveys, shore pull wire as-laid survey, as laid pipeline surveys, as installed backfill and rock installation surveys and land site reinstatement surveys. ENVIRONMENT Site rehabilitation activities were undertaken post construction works at the shore approach area and centred around the successful reinstatement of cleared mangroves to revegetate the site with the same species that were present prior to construction. Approximately 12,000 seedlings of three different species were grown under nursery cultivation in preparation for planting out during the rehabilitation works. HEALTH, SAFETY AND SECURITY Mobilising an experienced team familiar with working in Australia enabled the project to create a positive safety culture. This served the project well during the complexities of working in a dynamic environment. With effective planning and commitment to safe production Boskalis successfully achieved the following: ‚‚ INPEX awarded Boskalis with several ‘Health and Safety Awards’ ‚‚ More than 552,000 man hours were completed without a lost time injury ‚‚ Boskalis undertook more than 11,121 marine transfers of personnel and all of them were undertaken without incident C BHD Baldur D View from the pipe-pull winch E TSHD Queen of the Netherlands D C E