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IES 2011
Typical coolants used for machining aluminium are :
1. Kerosene oil
2. Soda water
3. Air
4. Paraffin oil
(a) 1, 2, 3 and 4
(b) 2 and 3 only
(c) 1 and 2 only
(d) 3 and 4 only
GATE - 2002
Trepanning is performed for
(a) Finishing a drilled hole
(b) Producing a large hole without drilling
(c) Truing a hole for alignment
(d) Enlarging a drilled hole
GATE - 1998
Failure of a bead weld between a heavy steel section
and a thin section is mainly due to the formation of
(a) Spherodite
(b) Bainite
(c) Carbon free zone due to burning of carbon at high
temperature
(d) Martensite
IES - 2002
Assertion (A): Slender shafts are turned with tools
having an approach angle of 90°.
Reason (R): Small approach angle, however, results
in increased radial component of force which tends
to separate the work from the tool thus promoting
chatter.
(a) Both A and R are individually true and R is the
correct explanation of A
(b) Both A and R are individually true but R is not the
correct explanation of A
(c) A is true but R is false
(d) A is false but R is true
IES - 2001
During manufacture of cement, the handling of
limestone is done by
(a) Belt conveyor
(b) Bucket conveyor
(c) Overhead crane
(d) Fork-lift crane
IES - 1999
Transfer machines can be defined as
(a) Material processing machines
(b) Material handling machines
(c) Material processing and material handling machines
(d) Component feeders for automatic assembly
IES - 1998
Which of the following joining processes are best
suited for manufacturing pipes to carry gas
products?
1. Riveting 2. Welding 3. Bolts and nuts.
Select the correct answer using the codes given below:
Codes:
(a) 1 and 2 (b) 1 and 3
(c) 2 alone (d) 1,2 and 3
IES - 1997
Match List-I with List-II and select the correct answer
using the codes given below the Lists:
List-I List-II
(Track numbers (Holes on those tracks represent)
on paper tape )
A. Track no. 1 to 4 1. Alphabets
B. Track no. 5 2. Numerals
C. Track no. 6 and 7 3. End of block
D. Track no. 8 4. Block number
5. Parity check
Code:A B C D A B C D
(a) 2 5 1 3 (b) 1 4 2 5
(c) 2 4 1 3 (d) 1 5 2 3
IES - 1997
Which one of the following refractory materials is
recommended for steel furnaces containing CaO
slag?
(a) Alumina
(b) Silica
(c) Magnesia
(d) Fireclay
IES - 1994
Which of the following pairs of process and draft
are correctly matched?
1. Rolling……………….2
2. Extrusion…………… 50
3. Forging ……………..4
Select the correct answer using the codes given below:
Codes:
(a) 1, 2 and 3 (b) 1 and 2
(c) 1 and 3 (d) 2 and 3
IES - 1994
Killed steels
(a) Have minimum impurity level
(b) Have almost zero percentage of phosphorus and
sulphur
(c) Are produced by LD process
(d) Are free from oxygen
IES - 1992
Dye penetration method is generally used to locate
(a) Core defects
(b) Surface defects
(c) Superficial defects
(d) Temporary defects
IAS - 2001
Consider the following machining disadvantages:
1. Low metal removal rate
2. Poor surface finish
3. High tooling cost
(a) 1 and 3
(b) 1 and 2
(c) 2 and 3
(d) 1, 2 and 3
IAS - 2001
For transporting materials over long distances with
greater speed, which one of the following devices is
most suitable?
(a) Motor vehicle
(b) Industrial vehicle
(c) Belt conveyor
(d) Roller conveyor
IAS - 1998
Match List-I (Material handling equipments) with List-
II (Application in a foundry) and select the correct
answer using the codes given below the lists:
List – I List-II
A. Belt conveyor 1. To move the compacted mould
boxes
B. Monorail conveyor 2. To move the prepared
moulding sand
C. Apron conveyor 3. To move the rough casting to
the fettling station
D. Roller conveyor 4. To transfer he molten metal
ladle
Codes:A B C D A B C D
(a) 1 2 3 4 (b) 2 1 3 4
(c) 2 4 1 3 (d) 2 4 3 1
IAS - 1998
2000 cc. of air takes minutes to pass through a
standard specimen of sand (5.08 cm high and 5.08
cm in dia.). The manometer indicates pressure as
5g/cm2. In this case the permeability number is
(a) 30
(b) 42
(c) 51
(d) 67
1
1
2
IAS - 1997
Elevators are used for moving materials
(a) Along fixed and horizontal paths
(b) In a vertical direction along a fixed path
(c) Along a horizontal path to any distance
(d) In both the planes
IAS - 1995
For moving materials is varying paths, the material
handling equipments that is not suitable is
(a) Crane
(b) Conveyor
(c) Truck
(d) Hand trolley
IAS - 1994
Consider the following situations
1. Loads are uniform
2. Materials move relatively continuously
3. Movement rate is variable
4. Routes do not vary
For material transportation, conveyors are used when
the prevailing conditions include
(a) 1, 3, and 4 (b) 1, 2, and 3
(c) 1, 2, and 4 (d) 2, 3 and 4
IAS -

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Ch 28 miscellaneous of production technology q

  • 1.
  • 2. IES 2011 Typical coolants used for machining aluminium are : 1. Kerosene oil 2. Soda water 3. Air 4. Paraffin oil (a) 1, 2, 3 and 4 (b) 2 and 3 only (c) 1 and 2 only (d) 3 and 4 only
  • 3. GATE - 2002 Trepanning is performed for (a) Finishing a drilled hole (b) Producing a large hole without drilling (c) Truing a hole for alignment (d) Enlarging a drilled hole
  • 4. GATE - 1998 Failure of a bead weld between a heavy steel section and a thin section is mainly due to the formation of (a) Spherodite (b) Bainite (c) Carbon free zone due to burning of carbon at high temperature (d) Martensite
  • 5. IES - 2002 Assertion (A): Slender shafts are turned with tools having an approach angle of 90°. Reason (R): Small approach angle, however, results in increased radial component of force which tends to separate the work from the tool thus promoting chatter. (a) Both A and R are individually true and R is the correct explanation of A (b) Both A and R are individually true but R is not the correct explanation of A (c) A is true but R is false (d) A is false but R is true
  • 6. IES - 2001 During manufacture of cement, the handling of limestone is done by (a) Belt conveyor (b) Bucket conveyor (c) Overhead crane (d) Fork-lift crane
  • 7. IES - 1999 Transfer machines can be defined as (a) Material processing machines (b) Material handling machines (c) Material processing and material handling machines (d) Component feeders for automatic assembly
  • 8. IES - 1998 Which of the following joining processes are best suited for manufacturing pipes to carry gas products? 1. Riveting 2. Welding 3. Bolts and nuts. Select the correct answer using the codes given below: Codes: (a) 1 and 2 (b) 1 and 3 (c) 2 alone (d) 1,2 and 3
  • 9. IES - 1997 Match List-I with List-II and select the correct answer using the codes given below the Lists: List-I List-II (Track numbers (Holes on those tracks represent) on paper tape ) A. Track no. 1 to 4 1. Alphabets B. Track no. 5 2. Numerals C. Track no. 6 and 7 3. End of block D. Track no. 8 4. Block number 5. Parity check Code:A B C D A B C D (a) 2 5 1 3 (b) 1 4 2 5 (c) 2 4 1 3 (d) 1 5 2 3
  • 10. IES - 1997 Which one of the following refractory materials is recommended for steel furnaces containing CaO slag? (a) Alumina (b) Silica (c) Magnesia (d) Fireclay
  • 11. IES - 1994 Which of the following pairs of process and draft are correctly matched? 1. Rolling……………….2 2. Extrusion…………… 50 3. Forging ……………..4 Select the correct answer using the codes given below: Codes: (a) 1, 2 and 3 (b) 1 and 2 (c) 1 and 3 (d) 2 and 3
  • 12. IES - 1994 Killed steels (a) Have minimum impurity level (b) Have almost zero percentage of phosphorus and sulphur (c) Are produced by LD process (d) Are free from oxygen
  • 13. IES - 1992 Dye penetration method is generally used to locate (a) Core defects (b) Surface defects (c) Superficial defects (d) Temporary defects
  • 14. IAS - 2001 Consider the following machining disadvantages: 1. Low metal removal rate 2. Poor surface finish 3. High tooling cost (a) 1 and 3 (b) 1 and 2 (c) 2 and 3 (d) 1, 2 and 3
  • 15. IAS - 2001 For transporting materials over long distances with greater speed, which one of the following devices is most suitable? (a) Motor vehicle (b) Industrial vehicle (c) Belt conveyor (d) Roller conveyor
  • 16. IAS - 1998 Match List-I (Material handling equipments) with List- II (Application in a foundry) and select the correct answer using the codes given below the lists: List – I List-II A. Belt conveyor 1. To move the compacted mould boxes B. Monorail conveyor 2. To move the prepared moulding sand C. Apron conveyor 3. To move the rough casting to the fettling station D. Roller conveyor 4. To transfer he molten metal ladle Codes:A B C D A B C D (a) 1 2 3 4 (b) 2 1 3 4 (c) 2 4 1 3 (d) 2 4 3 1
  • 17. IAS - 1998 2000 cc. of air takes minutes to pass through a standard specimen of sand (5.08 cm high and 5.08 cm in dia.). The manometer indicates pressure as 5g/cm2. In this case the permeability number is (a) 30 (b) 42 (c) 51 (d) 67 1 1 2
  • 18. IAS - 1997 Elevators are used for moving materials (a) Along fixed and horizontal paths (b) In a vertical direction along a fixed path (c) Along a horizontal path to any distance (d) In both the planes
  • 19. IAS - 1995 For moving materials is varying paths, the material handling equipments that is not suitable is (a) Crane (b) Conveyor (c) Truck (d) Hand trolley
  • 20. IAS - 1994 Consider the following situations 1. Loads are uniform 2. Materials move relatively continuously 3. Movement rate is variable 4. Routes do not vary For material transportation, conveyors are used when the prevailing conditions include (a) 1, 3, and 4 (b) 1, 2, and 3 (c) 1, 2, and 4 (d) 2, 3 and 4
  • 21. IAS -

Editor's Notes

  1. Ans. (c)
  2. Ans. (b)
  3. Ans. (c)
  4. Ans. (b)
  5. Ans. (b)
  6. Ans. (c) A transfer machine is an automated flow line. Work pieces are automatically transferred from station to station, from one machine to another. Operations are performed sequentially.
  7. Ans. (c)
  8. Ans. (a)
  9. Ans. (b)
  10. Ans. (a)
  11. Ans. (d) Killed steels are free from oxygen
  12. Ans. (b) Penetrants are applied to the surface and are drawn into discontinuities by capillary action. The excessive penetrant is removed and a developer is applied. The penetrant remaining in the discontinuities is drawn back by blotting action of the developer and will colour or stain the developer to form a visible indication of the discontinuity.
  13. Ans. (a)
  14. Ans. (b)
  15. Ans. (d)
  16. Ans. (d)
  17. Ans. (b)
  18. Ans. (b)
  19. Ans. (c)