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Closing the LOOP - Int'l High Performance Building Conference (Lansing Community College)
1.
2. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
PROJECT OVERVIEW
PROJECT OVERVIEW
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
3. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
PROJECT OVERVIEW
ATE
Advanced
Technological
Education
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
4. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ANALYSIS
New York City College of Technology (CUNY)
DESIGN
PROJECT OVERVIEW
FABRICATION
International High Performance Building Conference 2013
5. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ANALYSIS
New York City College of Technology (CUNY)
DESIGN
PROJECT OVERVIEW
FABRICATION
International High Performance Building Conference 2013
6. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Areas
Faculty
Building
Information
Modeling
Faculty Initiative
Alexander Aptekar
Assistant Professor, NYCCT
BIM Director, FUSELab
Computation &
Fabrication
PROJECT OVERVIEW
Anne Leonhardt
Assistant Professor, NYCCT
co-PI, FUSELab
co-PI, Center for Performative Design
Alexander Aptekar, Assistant Professor
BIM Director
Anne Leonhardt, Assistant Professor
Co-PI
Computation & Fabrication Director
Brian Ringley, Adjunct Professor
Technology Coordinator
Sanjive Vaidya, Assistant Professor
Building Performance Director
Brian Ringley
Adjunct Professor, NYCCT
Fabrication Lab Coordinator, NYCCT
Technology Coordinator, FUSELab
Building
Performance &
Energy Modeling
Sanjive Vaidya
Assistant Professor, NYCCT
Building Performance Director, FUSELab
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
7. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Areas
Faculty
PROJECT OVERVIEW
Industry Advisors
Building
Information
Modeling
Alexander Aptekar
Assistant Professor, NYCCT
BIM Director, FUSELab
Robert Cervellione
CERVER Design Studio
Industry Partnerships
Zach Downey
PARABOX Labs
Brian Ringley
Adjunct Professor, NYCCT
Fabrication Lab Coordinator, NYCCT
Technology Coordinator, FUSELab
Brigette Borders
form. FLATCUT_
Sanjive Vaidya
Assistant Professor, NYCCT
Building Performance Director, FUSELab
Computation &
Fabrication
Anne Leonhardt
Assistant Professor, NYCCT
co-PI, FUSELab
co-PI, Center for Performative Design
Arpan Bakshi
SOM Digital Design Group
form. YR&G Sustainability
Robert Cervellione, CERVER Design Studio
Zach Downey, PARABOX Labs
Brigette Borders, FLATCUT_
Arpan Bakshi, SOM Digital Design Group
Srinithya Lavu, Green Building Specialist
Building
Performance &
Energy Modeling
New York City College of Technology (CUNY)
Srinithya Lavu
Green Building Specialist
MS Sustainable Design, Carnegie Mellon
International High Performance Building Conference 2013
8. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Areas
Faculty
Industry Advisors
Courses
Alexander Aptekar
Assistant Professor, NYCCT
BIM Director, FUSELab
Robert Cervellione
CERVER Design Studio
Building Technology
Seminar
Anne Leonhardt
Assistant Professor, NYCCT
co-PI, FUSELab
co-PI, Center for Performative Design
Zach Downey
PARABOX Labs
PROJECT OVERVIEW
Building
Information
Modeling
Computation &
Fabrication
Student Collaboration
Computation and
Fabrication Seminar
Brian Ringley
Adjunct Professor, NYCCT
Fabrication Lab Coordinator, NYCCT
Technology Coordinator, FUSELab
Brigette Borders
form. FLATCUT_
Sanjive Vaidya
Assistant Professor, NYCCT
Building Performance Director, FUSELab
Arpan Bakshi
SOM Digital Design Group
form. YR&G Sustainability
Building Technology Seminar
Computation & Fabrication Seminar
Building Performance Lab
Building
Performance &
Energy Modeling
New York City College of Technology (CUNY)
Srinithya Lavu
Green Building Specialist
MS Sustainable Design, Carnegie Mellon
Building Performance
Lab
International High Performance Building Conference 2013
9. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Departments
Areas
Faculty
Industry Advisors
Courses
Alexander Aptekar
Assistant Professor, NYCCT
BIM Director, FUSELab
Robert Cervellione
CERVER Design Studio
Building Technology
Seminar
Anne Leonhardt
Assistant Professor, NYCCT
co-PI, FUSELab
co-PI, Center for Performative Design
PROJECT OVERVIEW
Zach Downey
PARABOX Labs
Building
Information
Modeling
Architectural
Technology
Computation &
Fabrication
Computation and
Fabrication Seminar
Brian Ringley
Adjunct Professor, NYCCT
Fabrication Lab Coordinator, NYCCT
Technology Coordinator, FUSELab
Arpan Bakshi
SOM Digital Design Group
form. YR&G Sustainability
Architectural Technology
Environmental Engineering
Mechanical Engineering
Brigette Borders
form. FLATCUT_
Sanjive Vaidya
Assistant Professor, NYCCT
Building Performance Director, FUSELab
“Interdepartmentality”
Building
Performance &
Energy Modeling
Srinithya Lavu
Green Building Specialist
MS Sustainable Design, Carnegie Mellon
Building Performance
Lab
Environmental
Engineering
Robert Polchinski
Assistant Professor, NYCCT
Environmental Engineering
Mechanical
Engineering
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
10. Performance
Analysis
Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Steps
Performance
Analysis
Steps
PROJECT OVERVIEW
Step 1
Climate
Step 2
Massing
and Light
Step 3
Massing
and Energy
Step 4
Façade
and Light
Step 5
Façade
and Energy
Step 6
Benchmarking
Performance
Tools
Step 1
Rhino 3D, Vasari
Climate
Step 2
DIVA
Massing
and Light
Step 3
Vasari
Massing
and Energy
Step 4
DIVA
Façade
and Light
Step 5
Vasari
Façade
and Energy
Step 6
Equest
Benchmarking
Performance
Inquiry
Tools
Identify % of year above
and below the comfort
Rhino 3D, Vasari
band (70-75 deg F).
Identify hot and cold site
exposures.
DIVA
Run first energy and load
analysis.
Vasari
Identify maximum glazing
area needed by
Identify hot and cold site
exposure to adequately
exposures.
illuminate perimeter
zones if massing is set,
Identify maximum glazing
and iterate between floor
area needed bymassing
plate outlines if
exposure to adequately
is flexible.
illuminate perimeter
zones if massing is set,
and iterate between floor
plate outlines if massing
is flexible.
Discuss results and use
them to question Step 2
Run first decisions. load
massing energy and
analysis.
Repeat steps 2 and 3 as
Discuss results and use
needed.
them to question Step 2
massing decisions.
Identify façade strategies
using a range of
DIVA
geometric densities,
depths, and bay sizes to
generate a matrix of
Identify façade strategies
options.
using a range of
geometric densities,
Discuss the “sensitivity”
depths, and bay sizes to
of various variables to
generate a matrix of
related performance
options.
outcomes.
Translate geometric
complexities into their
Vasari
vertical and horizontal
counterparts.
Export Vasari model of
final design into Equest,
Equest
apply daylight dimming
sensors, add utility costs,
and compare results
Export Vasari model of
against two baselines.
final design into Equest,
apply daylight dimming
Baseline A – 90.1
sensors, Baseline B –
building; add utility costs,
and compare results
status quo fully glazed
against two baselines.
building.
Repeat steps 2 and 3 as
needed.
Discuss the “sensitivity”
of various variables to
related performance
outcomes.
DIVA
Iterative runs of solar
radiation analysis.
Iterative runs of
workplane illuminance
DIVA
analysis.
Iterative runs of solar
radiation analysis.
Iterative runs of
workplane illuminance
analysis.
Vasari
Build or transfer desired
massing with proper floor
count and glazing areas.
Run energy analysis.
Vasari
Build or transfer desired
massing with proper floor
count and glazing areas.
Run energy analysis.
DIVA
Parametric runs using
DIVA Grasshopper
components.
Inquiry
Identify % of year above
Identify % of humidity.
60% relative year above
and below the comfort
band (70-75 deg and
Identify summer F).
winter primary wind
Identify % of year above
direction and velocity.
60% relative humidity.
Identify summer and
winter primary wind
direction and velocity.
Activity
Activity
Rhino 3D
Build zoning boundary
and extrude to maximum
building height. Build
surrounding buildings as
Rhino surface masses.
single 3D
Build zoning boundary
and extrude to maximum
Vasari
building nearest Build
Identify height. weather
surrounding buildings as
station. Document
single surface masses.
climate data.
Vasari
Identify nearest weather
station. Document
climate data.
Concurrent BIM and fabrication scope not listed
New York City College ofnot listed
Concurrent BIM and fabrication scope Technology (CUNY)
DIVA
Parametric runs using
DIVA Grasshopper
components.
Translate geometric
Identify three geometries
complexities into their
representative of the
vertical and horizontal
range of variation (smallcounterparts. in Rhino
medium-large)
and model those in
Identify three geometries
Vasari.
representative of the
range ofsteps 4 and 5 as
Repeat variation (smallmedium-large) in Rhino
needed.
and model those in
Vasari.
Repeat steps 4 and 5 as
Vasari
needed.
Run energy analysis and
discuss trends within
loads results. You will
see more variation in the
Vasariresults than the
loads
Run energy analysis and
energy results between
discussoptions.within
façade trends While
loads results. You will
high performing facades
see more variation in of
reduce less than 5% the
loads results than the
building energy
energy resultsthey can
consumption, between
façade options. While up
reduce peak loads by
high performing facades
to 30%, resulting in lower
reducefirst costs and of
HVAC less than 5%
building energy demand
potentially lower
consumption, they can
on power plants.
reduce peak loads by up
to 30%, resulting in lower
HVAC first costs and
potentially lower demand
on power plants.
Baseline A – 90.1 5 as
Repeat steps 2 thru
building;based on B –
needed Baseline
status quo fully glazed
baseline comparisons.
building.
Repeat steps 2 thru 5 as
Equest
needed based on
Run energy analysis and
baselinereductions
discuss comparisons.
between design and
baseline cases.
Equest
Run energy analysis and
discuss reductions
between design and
baseline cases.
International High Performance Building Conference 2013
11. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
PROJECT OVERVIEW
Schematic Solar & Wind Analysis
(BIM)
Generate BIM Model of Existing
Building and Run Initial Series of
Environmental Analysis Using Vasari
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
12. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
PROJECT OVERVIEW
Schematic Solar & Wind Analysis
(BIM)
Rhino/Revit
Interoperability
Existing Building Geometry
(Live Instance)
Parametric
Modeling
Develop Shading Geometry
(Parametric Model)
New York City College of Technology (CUNY)
Instance Desired BIM Families into
Rhino, Develop Concept for
Shading Panels Based on Initial
Vasari Analysis, and Create
Parametric Definition to Drive
Variable Panel System
International High Performance Building Conference 2013
13. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
PROJECT OVERVIEW
Schematic Solar & Wind Analysis
(BIM)
Rhino/Revit
Interoperability
Existing Building Geometry
(Live Instance)
Parametric
Modeling
Develop Shading Geometry
(Parametric Model)
New York City College of Technology (CUNY)
Gather Solar Data to Drive Shading
(Data-Based Parametric Model)
Remap Solar Radiation Data from
DIVA Calculations to Drive Design
Parameters of Variable Screen
International High Performance Building Conference 2013
14. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
Schematic Solar & Wind Analysis
(BIM)
Rhino/Revit
Interoperability
PROJECT OVERVIEW
Energy Analysis w/Shading
(BIM)
Shading Geometry
(Native 3DM Translation)
Existing Building Geometry
(Live Instance)
Parametric
Modeling
Develop Shading Geometry
(Parametric Model)
New York City College of Technology (CUNY)
Gather Solar Data to Drive Shading
(Data-Based Parametric Model)
Natively Translate Rhino Shading
Geometry into Vasari using
CASEapps OpenNURBS for Basic
Energy Analysis (Prior to Creating
Full Energy Model)
International High Performance Building Conference 2013
15. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
Schematic Solar & Wind Analysis
(BIM)
Rhino/Revit
Interoperability
Energy Analysis w/Shading
(BIM)
PROJECT OVERVIEW
Custom Curtain Wall Model
(BIM)
Shading Geometry
(Native 3DM Translation)
Existing Building Geometry
(Live Instance)
Curtain Wall Geometry
(Adaptive Component)
Parametric
Modeling
Develop Shading Geometry
(Parametric Model)
New York City College of Technology (CUNY)
Gather Solar Data to Drive Shading
(Data-Based Parametric Model)
Import Freeform Curtain Wall
Geometry into Revit as Adaptive
Component System for
Design and Detailing
International High Performance Building Conference 2013
16. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
Schematic Solar & Wind Analysis
(BIM)
Energy Analysis w/Shading
(BIM)
Rhino/Revit
Interoperability
Custom Curtain Wall Model
(BIM)
Shading Geometry
(Native 3DM Translation)
Existing Building Geometry
(Live Instance)
Curtain Wall Geometry
(Adaptive Component)
Parametric
Modeling
Develop Shading Geometry
(Parametric Model)
Energy Data
Interoperability
PROJECT OVERVIEW
Gather Solar Data to Drive Shading
(Data-Based Parametric Model)
Import Building and Screen
Geometry into SketchUp and
Integrate with gbXML and
Daylighting Control Data Using
OpenStudio
Energy Zone Data
(Green Building File)
Energy
Modeling
Import gbXML & Place Daylighting Controls
(3DM to IDF Translation)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
17. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
Schematic Solar & Wind Analysis
(BIM)
Energy Analysis w/Shading
(BIM)
Rhino/Revit
Interoperability
Custom Curtain Wall Model
(BIM)
Shading Geometry
(Native 3DM Translation)
Existing Building Geometry
(Live Instance)
Curtain Wall Geometry
(Adaptive Component)
Parametric
Modeling
Gather Solar Data to Drive Shading
(Data-Based Parametric Model)
Develop Shading Geometry
(Parametric Model)
Energy Data
Interoperability
PROJECT OVERVIEW
Import IDF File from OpenStudio,
Specify Controls, Add HVAC Data,
and Run Energy Simulations within
EnergyPlus
Energy Zone Data
(Green Building File)
Energy
Modeling
Import gbXML & Place Daylighting Controls
(3DM to IDF Translation)
New York City College of Technology (CUNY)
Spec Controls, Add HVAC,
& Run Simulations
(Energy Model)
International High Performance Building Conference 2013
18. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
Schematic Solar & Wind Analysis
(BIM)
Energy Analysis w/Shading
(BIM)
Rhino/Revit
Interoperability
Custom Curtain Wall Model
(BIM)
Shading Geometry
(Native 3DM Translation)
Existing Building Geometry
(Live Instance)
Curtain Wall Geometry
(Adaptive Component)
Parametric
Modeling
Export Heat Gain and Daylighting
Autonomy Data from DIVA along
with Data from Energy Model to
Derive Performance Conclusions
Gather Solar Data to Drive Shading
(Data-Based Parametric Model)
Develop Shading Geometry
(Parametric Model)
Energy Data
Interoperability
PROJECT OVERVIEW
Energy Zone Data
(Green Building File)
Energy
Modeling
Import gbXML & Place Daylighting Controls
(3DM to IDF Translation)
New York City College of Technology (CUNY)
Spec Controls, Add HVAC,
& Run Simulations
(Energy Model)
Draw Numbers & Derive
Performance Conclusions
(Energy Model)
International High Performance Building Conference 2013
19. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Building
Information
Modeling
Define Existing Building Geometry
(BIM)
Schematic Solar & Wind Analysis
(BIM)
Energy Analysis w/Shading
(BIM)
Rhino/Revit
Interoperability
PROJECT OVERVIEW
Custom Curtain Wall Model
(BIM)
Shading Geometry
(Native 3DM Translation)
Existing Building Geometry
(Live Instance)
Curtain Wall Geometry
(Adaptive Component)
Parametric
Modeling
Develop Shading Geometry
(Parametric Model)
Energy Data
Interoperability
Create Bending Drawings and
Digitally Fabricate Stainless Steel
Panel Prototype for Field Testing
Gather Solar Data to Drive Shading
(Data-Based Parametric Model)
Energy Zone Data
(Green Building File)
Energy
Modeling
Import gbXML & Place Daylighting Controls
(3DM to IDF Translation)
Part Nesting
(Laser Cutter Machine File)
Add Thickness, Bend Radii,
& Bend Sequencing
(Solid Assembly Model)
Data for CNC Brake Operator
(Bending Drawings)
New York City College of Technology (CUNY)
Spec Controls, Add HVAC,
& Run Simulations
(Energy Model)
Draw Numbers & Derive
Performance Conclusions
(Energy Model)
Fabrication
for Field
Testing
International High Performance Building Conference 2013
20. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
SITE ANALYSIS
Revit/Vasari
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
21. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
City Tech’s Environmental (“E”) Building
Near the Brooklyn Entrance
to the Brooklyn Bridge
South Face
of Building
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
22. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Site Insolation at Equinox (BTU/ft2)
SITE ANALYSIS (Revit/Vasari)
Site Insolation at Summer Solstice (BTU/ft2)
Site Insolation at Winter Solstice (BTU/ft2)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
23. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
Existing South Face of E Building
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
24. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
Thermal Imaging of E Building South Face
Note the time of day. The sun reflecting off of the masonry adversely affects the reading.
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
25. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
Existing Window Frame Condition Within E Building
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
26. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
Thermal Imaging of Existing Window Frame Condition Within E Building
Note the thermal leak where the wood framing is splitting, and the probable
thermal bridge at the metal connector.
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
27. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
New York City College of Technology (CUNY)
SITE ANALYSIS (Revit/Vasari)
International High Performance Building Conference 2013
28. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
Wind Rose and CFD Wind Simulation
Showing Breadth of Preliminary Analysis Tools
Available in Revit/Vasari
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
29. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
SITE ANALYSIS (Revit/Vasari)
Annual Coolings Loads:
Glass South Facade
Annual Heating Loads:
Glass South Facade
Clear Indication that Annual
Heating and Cooling Loads
are Primarily Driven by Glazing
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
30. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
RESPONSIVE SHADING SYSTEM
Rhino/Gh3D + DIVA
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
31. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Typical Workflow:
Revit > DXF/DWG > Rhino
New York City College of Technology (CUNY)
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Desired Level of Detail
for Subsequent Operations
Requires Custom Workflow
International High Performance Building Conference 2013
32. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Custom 3D View in Revit
with Family Visibility Overrides
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
33. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Revit Family Live-Instanced
via Chameleon Plug-In
as Mesh Geometry
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
34. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Convert Meshes to
BReps and Cull
Unwanted Geometry
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
35. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Simplify Slabs
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
36. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Existing Condition:
Low Solar Radiation Variation
New York City College of Technology (CUNY)
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Freeform Facade:
High Solar Radiation Variation
International High Performance Building Conference 2013
37. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
DIVA GH/Excel Tool
AB 2013_0316
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
DIVA calculates cumulative solar radiation incident on the building surface (kWh/m2). Extract the following values from DIVA/GH.
Import from DIVA/GH
Calculated Value
User Input
Import data from GH. Importing Glass, Wall and Floor area is simply surface areas.
Calculating Total Radiation
To import Total Radiation, in GH, first find a way to multiply the simulated kWh/m2 values by the the glass area within each threshold radiation threshold.
One way to do this may be setting up threshold bands. For example, for all glass area between 500 and 600 kWh/m2, collect that glass area, and multiply
by 550 kWh/m2. Do the same for all 100 kWh/m2 bands of data, and sum all kWh values from all radiation thresholds to obtain the total kWh for the entire
wall.
Calculating Heat Gain
If all three floors of the E building are being served by a single mechanical system, we do not need to calculate multiple heat gain values for each zone, we
can sum all of the facade heat gain and assume the cooling load on the single rooftop system.
Introduction
Imported Data from DIVA/Gh3D
Perimeter Floor Area
Buildings typically divide perimeter zones seperately from core zones (15 to 30 foot perimeter depth). For perimeter area, sum the floor area on each floor
within 15 feet of the exterior wall, i.e. building width x 15 feet floor depth x number of floors.
Total Area of Glass (ft2)
Total Wall Area (ft2)
Perimeter Floor Area (ft2)
Total Radiation (kWh)
Total Radiation (kWh)
Total Heat Gain (kWh)
Total Area of Glass (ft2) x Glass SHGC x Total Radiation (kWh) = Total Heat Gain
Heat Gain Calculation
Total Area of Glass (ft2)
New York City College of Technology (CUNY)
Glass SHGC
International High Performance Building Conference 2013
38. Closing the Loop:
One way to do this may be setting up threshold bands. For example, for all glass area between 500 and 600 kWh/m2, collect that glass area, and multiply
by 550 kWh/m2. Do the same for all 100 kWh/m2 bands of data, and sum all kWh values from all radiation thresholds to obtain the total kWh for the entire
Completingwall. Design/Analysis > Fabrication > Validation Cycle
the
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Calculating Heat Gain
If all three floors of the E building are being served by a single mechanical system, we do not need to calculate multiple heat gain values for each zone, we
can sum all of the facade heat gain and assume the cooling load on the single rooftop system.
Introduction
Imported Data from DIVA/Gh3D
Perimeter Floor Area
Buildings typically divide perimeter zones seperately from core zones (15 to 30 foot perimeter depth). For perimeter area, sum the floor area on each floor
within 15 feet of the exterior wall, i.e. building width x 15 feet floor depth x number of floors.
Total Area of Glass (ft2)
Total Wall Area (ft2)
Perimeter Floor Area (ft2)
Total Radiation (kWh)
Total Radiation (kWh)
Total Heat Gain (kWh)
Total Area of Glass (ft2) x Glass SHGC x Total Radiation (kWh) = Total Heat Gain
Heat Gain Calculation
Total Area of Glass (ft2)
Glass SHGC
Enter Total Heat Gain from above in the Proposed Design cell. Have GH simulate an alternate version of the design as the code-minimum option. For that
option, model a vertical wall with 40% window-to-wall ratio (window area / total wall area, incl. window area)
Comparisons for Benchmarking
Existing Building (SHGC = 0.4)
Typical Curtain Wall (SHGC = 0.7)
Proposed Design (kWh)
Report how much more efficient the proposed design is over a code-minimum Baseline (theoretical)
1 - (Proposed / Baseline) x 100
Performance Report
Heat Gain Reduction (%) v Existing
New York City College of Technology (CUNY)
Heat Gain Reduction (%) v Typical
International High Performance Building Conference 2013
39. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
high irradiance
low irradiance
high irradiance
Variable Panel Concept (Cindy Alonzo)
high irradiance
low irradiance
Variable Panel Concept (Luiza DeSouza)
New York City College of Technology (CUNY)
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
low irradiance
Variable Panel Concept (Cynthia Alonzo)
high irradiance
low irradiance
Variable Panel Concept (Ronny Mora)
International High Performance Building Conference 2013
40. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Loft Curves
Lofted Surface
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Subdivided
Surface
Rationalized
Glazing Panels
Cindy Alonzo
u12, v12
Cynthia Alonzo
u8, v8
Luiza DeSouza
u6, v11
Ronny Mora
u8, v8
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
41. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Lofted Surface
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Subdivided Surface with
Sample Points and Normals
Offset Surface
(Clashing Threat)
Solar Radiation
Analysis
Cindy Alonzo
6”, 6”, 6”, 6”
u12, v12
47 - 700 w/m2
12”, 12”, 12”, 12”
u16, v16
63 - 652 w/m2
12”, 12”, 12”, 12”
u12, v22
104 - 990 w/m2
36”, 12”, 12”, 36”
u8, v8
5 - 414 w/m2
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
42. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Psychrometrics (Thermal Comfort)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
43. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
DIVA Simulation Settings
Using Local Weather (EPW) File
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
44. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Responsive Screen (Cindy Alonzo)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
45. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Responsive Screen (Cynthia Alonzo)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
46. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Responsive Screen (Luiza DeSouza)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
47. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Responsive Screen (Ronny Mora)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
48. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
u8, v8
57 - 497 w/m2
glazing
8 - 846 w/m2
1 vector per
panel
New York City College of Technology (CUNY)
u16, v8
1 - 541 w/m2
higher sampling
needed
glazing
16 - 338 w/m2
higher sampling
needed again
International High Performance Building Conference 2013
49. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Design to Subsurface Centroid
315 w/m2
New York City College of Technology (CUNY)
RESPONSIVE SHADING SYSTEM (Rhino/Gh3D + DIVA)
Design to Sampled Subsurface Mean
337 w/m2
Design to Sample Subsurface Worst Case
444 w/m2
International High Performance Building Conference 2013
50. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
ENERGY & DAYLIGHTING ANALYSIS
Vasari / DIVA / EnergyPlus
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
51. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
Natively Importing 3DM Geometry
into Vasari Beta 2 Using
CASEapps openNURBS
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
52. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
Unsimplified Panel
Developable (Planar) Geometry
Simplified Panel
Undevelopable Geometry
Max Deviation of 2.53” from Unsimplified
2400 Faces (> 1024)
960 Faces (< 1024)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
53. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
Vasari Limitations:
Maximum Geometry Count
Alignment Issues with Non-Orthogonal Geometry
Inability to Handle Large, Complex Masses
Automated Analysis Ranges
Overall Lack of User Input for Analysis Tools
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
54. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
New York City College of Technology (CUNY)
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
International High Performance Building Conference 2013
55. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
HVAC
Similarities Arising from Vasari’s
Inability to Account for Change in
Lighting Energy
Typical
New York City College of Technology (CUNY)
The lighting energy in the three
scenarios is the result of having
lights switched on from 8:00am to
5:00pm everyday of the year,
regardless of daylight availability.
This is a limitation of user input
options in the Vasari analysis
toolset, and a primary reason that,
while good for preliminary
decisions early in the design
process, Vasari is not a true
energy modeler.
International High Performance Building Conference 2013
56. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Glazing Panels
(Optimized for DIVA)
New York City College of Technology (CUNY)
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
Glazing Panels
(Optimized for OpenStudio/EnergyPlus)
Gap Modeled Between Glazing Panels
Gap Modeled at Tops of Floor Slabs
Panels Placed on Layers Corresponding
with Floor Level
International High Performance Building Conference 2013
59. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
DIVA GH/Excel Tool
AB 2013_0316
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
DIVA calculates cumulative solar radiation incident on the building surface (kWh/m2). Extract the following values from DIVA/GH.
Import from DIVA/GH
Calculated Value
User Input
Import data from GH. Importing Glass, Wall and Floor area is simply surface areas.
Calculating Total Radiation
To import Total Radiation, in GH, first find a way to multiply the simulated kWh/m2 values by the the glass area within each threshold radiation threshold.
One way to do this may be setting up threshold bands. For example, for all glass area between 500 and 600 kWh/m2, collect that glass area, and multiply
by 550 kWh/m2. Do the same for all 100 kWh/m2 bands of data, and sum all kWh values from all radiation thresholds to obtain the total kWh for the entire
wall.
Calculating Heat Gain
If all three floors of the E building are being served by a single mechanical system, we do not need to calculate multiple heat gain values for each zone, we
can sum all of the facade heat gain and assume the cooling load on the single rooftop system.
Introduction
Imported Data from DIVA/Gh3D
Cindy Alonzo
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
AVERAGE
Perimeter Floor Area
Buildings typically divide perimeter zones seperately from core zones (15 to 30 foot perimeter depth). For perimeter area, sum the floor area on each floor
within 15 feet of the exterior wall, i.e. building width x 15 feet floor depth x number of floors.
Total Area of Glass (ft2)
5209.773603
4605.551257
4548.728991
5401.537673
4941.397881
Total Wall Area (ft2)
3583.391062
2361.897555
37523.53676
4348.285306
11954.27767
Perimeter Floor Area (ft2)
0
Total Radiation (kWh)
490301.7204
681729.406
2214297.921
495919.9132
970562.2403
New York City College of Technology (CUNY)(ft2) x Glass SHGC x Total Radiation (kWh) = Total Heat Gain
International High Performance Building Conference 2013
Total Area of Glass
60. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
Table 5-C—Example Prescriptive Criteria Set, St. Louis, Missouri
(This is Table 5.5-4 in the Standard.)
Building Envelope Requirements for Climate Zone 4 (A,B,C)
NONRESIDENTIAL
RESIDENTIAL
SEMIHEATED
Assembly
Insulation
Assembly
Insulation
Assembly
Insulation
Maximum
Min. R-Value
Maximum
Min. R-value
Maximum
Min. R-Value
Insulation Entirely above Deck
U-0.048
R-20.0 ci
U-0.048
R-20.0 ci
U-0.173
R-5.0 ci
Metal Building
U-0.065
R-19.0
U-0.065
R-19.0
U-0.097
R-10.0
Attic and Other
U-0.027
R-38.0
U-0.027
R-38.0
U-0.053
R-19.0
U-0.104
R-9.5 ci
U-0.090
R-11.4 ci
U-0.580
NR
U-0.113
R-13.0
U-0.113
R-13.0
U-0.134
R-10.0
OPAQUE ELEMENTS
Roofs
Walls, Above-Grade
Mass
Metal Building
Steel-Framed
U-0.064
R-13.0 + R-7.5 ci
U-0.064
R-13.0 + R-7.5 ci
U-0.124
R-13.0
Wood-Framed and Other
U-0.089
R-13.0
U-0.064
R-13.0 + R-3.8
U-0.089
R-13.0
C-1.140
NR
ci
Wall, Below-Grade
Below-Grade Wall
C-1.140
Floors
Mass
NR
C-0.119
R-7.5 ci
ASHRAE Standard 90.1
Table 5-C
U-0.087
R-8.3 ci
U-0.074
R-10.4 ci
U-0.137
R-4.2 ci
Steel-Joist
U-0.038
R-30.0
U-0.038
R-30.0
U-0.069
R-13.0
Wood-Framed and Other
U-0.033
R-30.0
U-0.033
R-30.0
U-0.066
R-13.0
Unheated
F-0.730
NR
F-0.540
R-10 for 24 in.
F-0.730
NR
Heated
F-0.860
R-15 for 24 in.
F-0.860
R-15 for 24 in.
F-1.020
R-7.5 for 12 in.
Slab-On-Grade Floors
Opaque Doors
Swinging
U-0.700
U-0.700
U-0.700
U-0.500
U-0.500
U-1.450
Assembly
Assembly
Assembly
Assembly
Assembly
Assembly
Max. U
Max. SHGC
Max. U
Max. SHGC
Max. U
Max. SHGC
U-0.40
FENESTRATION
SGHC-0.40 all
U-0.40
SGHC-0.40 all
U-1.20
The specified solar heat gain
coefficient for a non-residential
curtain wall with metal framing in
climate zone 4 is 0.40.
SGHC-NR all
Vertical Glazing, 0-40% of Wall
Nonmetal framing, alla
Metal framing, curtainwall/storefront
U-0.50
U-0.50
U-1.20
Metal framing, entrance doorb
U-0.85
U-0.85
U-1.20
Metal framing, all otherb
U-0.55
U-0.55
U-1.20
Skylight with Curb, Glass, % of Roof
0-2.0%
Uall-1.17
SHGCall-
0.49
Uall-0.98
SHGCall-
0.36
Uall-1.98
SHGCall-
NR
Uall-1.17
SHGCall-
0.39
Uall-0.98
SHGCall-
0.19
Uall-1.98
SHGCall-
NR
0-2.0%
Uall-1.30
SHGCall-
0.65
Uall-1.30
SHGCall-
0.62
Uall-1.90
SHGCall-
NR
2.1-5.0%
Uall-1.30
SHGCall-
0.34
Uall-1.30
SHGCall-
0.27
Uall-1.90
SHGCall-
NR
Uall-0.69
SHGCall-
0.49
Uall-0.58
SHGCall-
0.36
Uall-1.36
SHGCall-
NR
Uall-0.69
SHGCall-
0.39
Uall-0.58
SHGCall-
0.19
Uall-1.36
SHGCall-
NR
b
2.1-5.0%
Skylight with Curb, Plastic, % of Roof
Skylight without Curb, All, % of Roof
0-2.0%
2.1-5.0%
a
Nonmetal framing includes framing materials other than metal with or without metal reinforcing or cladding.
b
Metal framing includes metal framing with or without thermal break. The all other subcategory includes operable windows, fixed windows, and non-entrance.
New York City College of Technology (CUNY)
5-20
User’s Manual for ANSI/ASHRAE/IESNA Standard 90.1-2007
International High Performance Building Conference 2013
61. Closing the Loop:
Calculating Total Radiation
To import Total Radiation, in GH, first find a way to multiply the simulated kWh/m2 values by the the glass area within each threshold radiation threshold.
CompletingOne way to do this may be setting up threshold bands. For example, for all glass area between 500 and 600 kWh/m2, collect that glass area, and multiply
the Design/Analysis > Fabrication > Validation Cycle ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
by 550 kWh/m2. Do the same for all 100 kWh/m2 bands of data, and sum all kWh values from all radiation thresholds to obtain the total kWh for the entire
wall.
Calculating Heat Gain
If all three floors of the E building are being served by a single mechanical system, we do not need to calculate multiple heat gain values for each zone, we
can sum all of the facade heat gain and assume the cooling load on the single rooftop system.
Introduction
Imported Data from DIVA/Gh3D
Cindy Alonzo
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
AVERAGE
Perimeter Floor Area
Buildings typically divide perimeter zones seperately from core zones (15 to 30 foot perimeter depth). For perimeter area, sum the floor area on each floor
within 15 feet of the exterior wall, i.e. building width x 15 feet floor depth x number of floors.
Total Area of Glass (ft2)
5209.773603
4605.551257
4548.728991
5401.537673
4941.397881
Total Wall Area (ft2)
Perimeter Floor Area (ft2)
3583.391062
2361.897555
37523.53676
4348.285306
11954.27767
Total Radiation (kWh)
0
490301.7204
681729.406
2214297.921
495919.9132
970562.2403
Total Radiation (kWh)
Total Heat Gain (kWh)
Total Area of Glass (ft2) x Glass SHGC x Total Radiation (kWh) = Total Heat Gain
Heat Gain Calculation
Cindy Alonzo
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
AVERAGE
Total Area of Glass (ft2)
5209.773603
4605.551257
4548.728991
5401.537673
4941.397881
Glass SHGC
0.7
0.7
0.7
0.7
0.7
490301.7204
681729.406
2214297.921
495919.9132
970562.2403
1788100000.00
2197800000.00
7050600000.00
1875100000.00
3227900000
Enter Total Heat Gain from above in the Proposed Design cell. Have GH simulate an alternate version of the design as the code-minimum option. For that
option, model a vertical wall with 40% window-to-wall ratio (window area / total wall area, incl. window area)
Comparisons for Benchmarking
Cindy Alonzo
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
AVERAGE
Existing Building (SHGC = 0.4)
New York City College of Technology (CUNY)
Typical Curtain Wall (SHGC = 0.7)
Proposed Design (kWh)
1788100000.00
2197800000.00
7050600000.00
1875100000.00
3227900000
International High Performance Building Conference 2013
Report how much more efficient the proposed design is over a code-minimum Baseline (theoretical)
62. Heat Gain Completing the Design/Analysis > Fabrication > Validation Cycle
Total Area of Glass (ft2)
Glass SHGC
Closing the Loop: Calculation
Cindy Alonzo
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
AVERAGE
5209.773603
4605.551257
4548.728991
5401.537673
4941.397881
0.7
0.7
0.7
0.7
0.7
Total Radiation (kWh)
ENERGY & DAYLIGHTING ANALYSIS Total Heat Gain (kWh)
(Vasari/DIVA/EnergyPlus)
490301.7204
681729.406
2214297.921
495919.9132
970562.2403
1788100000.00
2197800000.00
7050600000.00
1875100000.00
3227900000
Enter Total Heat Gain from above in the Proposed Design cell. Have GH simulate an alternate version of the design as the code-minimum option. For that
option, model a vertical wall with 40% window-to-wall ratio (window area / total wall area, incl. window area)
Comparisons for Benchmarking
Cindy Alonzo
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
AVERAGE
Existing Building (SHGC = 0.4)
Typical Curtain Wall (SHGC = 0.7)
Proposed Design (kWh)
1788100000.00
2197800000.00
7050600000.00
1875100000.00
3227900000
Report how much more efficient the proposed design is over a code-minimum Baseline (theoretical)
1 - (Proposed / Baseline) x 100
Performance Report
Cindy Alonzo
Cynthia Alonzo
Luiza DeSouza
Ronny Mora
AVERAGE
Heat Gain Reduction (%) v Existing
New York City College of Technology (CUNY)
Heat Gain Reduction (%) v Typical
International High Performance Building Conference 2013
63. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
Mean Daylight Autonomy
(from DIVA calculations)
Recommended Light Level
in Different Workspaces
(from engineeringtoolbox.com)
Cindy
Cynthia
Ronny
Luiza
Existing Building
New York City College of Technology (CUNY)
ENERGY & DAYLIGHTING ANALYSIS (Vasari/DIVA/EnergyPlus)
Mean Daylight
Autonomy
95%
95%
95%
95%
69%
Expected to qualify
for LEED-NC 2.1
Daylit Area (DA
Daylighting Credit 8.1 300lux[50%])
Yes
100%
Yes
100%
Yes
100%
Yes
100%
No
76%
18.60%
32.10%
20.60%
19.50%
2.40%
International High Performance Building Conference 2013
64. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
FURTHER WORK
FURTHER WORK
BIM Integration, Fabrication, & Field Testing
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
65. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
FURTHER WORK
BIM Integration Using Typical Curtain Wall
(Not Ideal)
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
66. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
FURTHER WORK
BIM Integration Using
Custom Pattern Curtain Walls
(Model by Dave Fano, CASE)
Many Grasshopper Tools
(Including Chameleon)
Have Adaptive Components
Interoperability Tools
New York City College of Technology (CUNY)
BIM Integration Using
Adaptive Components & Python Shell
(Model by Nathan Miller, CASE)
International High Performance Building Conference 2013
67. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
FURTHER WORK
Typical Waterjet Layout
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
68. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
FURTHER WORK
HOW TO GENERATE FLAT PATTERNS FOR SHEET METAL PARTS:
WHEN THE SHEET METAL IS PUT THROUGH THE PROCESS OF BENDING THE METAL AROUND THE BEND IS DEFORMED
AND STRETCHED. AS THIS HAPPENS YOU GAIN A SMALL AMOUNT OF TOTAL LENGTH IN YOUR PART(BEND ALLOWANCE).
LIKEWISE WHEN YOU ARE TRYING TO DEVELOP A FLAT PATTERN YOU WILL HAVE TO MAKE A DEDUCTION FROM YOUR DESIRED PART SIZE TO GET THE CORRECT FLAT SIZE(BEND DEDUCTION).
BEND DEDUCTION:
THE BEND DEDUCTION IS DEFINED AS THE MATERIAL YOU WILL HAVE TO REMOVE FROM THE TOTAL LENGTH OF YOUR
FLANGES IN ORDER TO ARRIVE AT THE FLAT PATTERN.
BEND ALLOWANCE:
THE BEND ALLOWANCE IS DEFINED AS THE MATERIAL YOU WILL ADD TO THE ACTUAL LEG LENGTHS OF THE PART IN ORDER TO DEVELOP A FLAT PATTERN.
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
69. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
AIR BENDING
TYPES OF BENDING:
COINING
FURTHER WORK
BOTTOM BENDING
AIR BENDING:
IS THE MOST COMMON TYPE OF BENDING PROCESS USED IN SHEET METAL SHOPS TODAY. IN THIS PROCESS THE WORK
PIECE IS ONLY IN CONTACT WITH THE EDGE OF THE DIE AND THE TIP OF THE PUNCH. THE PUNCH IS THEM FORCED PAST
THE TOP OF THE DIE INTO THE V-OPENING WITHOUT COMING INTO CONTACT WITH THE BOTTOM OF THE V.
COINING:
IS A BASIC TYPE OF BENDING IN WHICH THE WORKPIECE IS STAMPED BETWEEN THE PUNCH AND DIE. BOTH THE PUNCH
TIP AND THE PUNCH ACTUALLY PENETRATE INTO THE METAL PAST THE NEUTRAL AXIS UNDER A HIGH AMOUNT OF PRESSURE. THE TERM COINING COMES FROM THE IDEA THAT WHEN IT COMES TO MONEY EACH METAL COIN IS MADE EXACTLY THE SAME AS THE LAST DESPITE BEING MASS PRODUCED. FROM THIS IDEA THE NAME COINING WAS APPLIED TO THE
BENDING METHOD WHICH CREATES ACCURATE BENDS CONSISTENTLY.
BOTTOM BENDING:
HAS SIMILARITIES TO BOTH AIR BENDING AND COINING. IN THIS PROCESS THE DIE ANGLE SHOULD MATCH THE INTENDED ANGLE OF THE WORK PIECE, ADJUSTING A FEW DEGREES FOR SPRING BACK, HENCE THE EXISTENCE OF 88 DEGREE
TOOLING TO ACHIEVE 90 DEGREE ANGLES. THE WORK PIECE IS FIRST BOTTOMED AGAINST THE DIE, THEN THE RADIUS
OF THE PUNCH IS FORCED INTO THE WORK PIECE WHICH ACHIEVES THE ANGLE OF THE PUNCH, IT IS THEN RELEASED
AND THE WORK PIECE SPRINGS BACK TO MEET THE DIE AGAIN. UNLIKE COINING HOWEVER THE MATERIAL IS NOT UNDER SO MUCH TONNAGE ..THAT THE METAL FLOWS. BECAUSE OF THIS THERE IS STILL SPRING BACK WHICH MUST BE
COMPENSATED FOR.
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
70. 1.68"
Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
1.68"
57.70"
0"
2.85"
3.0
11.12"
3.0
0"
12
0°"
2.85"
3.0
18.00"
0"
3.21"
"
0
3.0
TYP. FOR ALL
INSIDE RADII
2.85"
0"
3.0
12
TYP. FOR ALL
INSIDE RADII
F L A T C U T _
L L C
N E W
Y O R K
6 8 J A Y S T R E E T
S T U D I O
8 0 1
BROOKLYN NY 11201
F L A T C U T _
L L C
N E W
J E R S E Y
90 DAYTON AVENUE
B L D G .
1 6 C
PASSAIC, NJ 07055
P :
F :
2 1 2 - 5 4 2 - 5 7 3 2
2 1 2 - 5 4 2 - 5 7 3 3
T HIS SHOP DRAWING IS
RELE AS ED BY FLATCU T_
LLC FOR APPROVAL INTENT
FOR CUSTOMER ONLY. THE
INFORMATION CONTAINED
HEREIN REMAINS NOT FOR
FABRICATION PENDING
FINAL REVIEW AND
RELEASE OF APPROVED
S HO P D RAW I NGS .
SIGNATURE OF
APPROVAL
57.70"
0°"
2.85"
3.21"
"
18.00"
0"
1.48"
3.0
0
3.0
FURTHER WORK
57.70"
0"
1.48"
3.0
TYPICAL PLAN VIEW INDICATING FLANGE LENGTH AND BEND ANGLES
TYPICAL BENDING DRAWING SHOWING 3 POINT PROJECTION VIEW LAYOUT AND ISOMETRIC VIEWS.
BENDING DRAWING CONVENTIONS:
•
•
•
•
•
3 POINT PROJECTION
FLANGE LENGTH DIMENSIONS FROM APEX OF ANGLE.
INDICATE INSIDE BEND ANGLE
PROVIDE ISOMETRIC VIEWS OF PART FOR REFERENCE.
INDICATE METAL GAGE/THICKNESS.
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
71. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
FURTHER WORK
HOW TO GENERATE FLAT PATTERNS FOR SHEET METAL PARTS:
WHEN THE SHEET METAL IS PUT THROUGH THE PROCESS OF BENDING THE METAL AROUND THE BEND IS DEFORMED
AND STRETCHED. AS THIS HAPPENS YOU GAIN A SMALL AMOUNT OF TOTAL LENGTH IN YOUR PART(BEND ALLOWANCE).
LIKEWISE WHEN YOU ARE TRYING TO DEVELOP A FLAT PATTERN YOU WILL HAVE TO MAKE A DEDUCTION FROM YOUR DESIRED PART SIZE TO GET THE CORRECT FLAT SIZE(BEND DEDUCTION).
BEND DEDUCTION:
THE BEND DEDUCTION IS DEFINED AS THE MATERIAL YOU WILL HAVE TO REMOVE FROM THE TOTAL LENGTH OF YOUR
FLANGES IN ORDER TO ARRIVE AT THE FLAT PATTERN.
BEND ALLOWANCE:
THE BEND ALLOWANCE IS DEFINED AS THE MATERIAL YOU WILL ADD TO THE ACTUAL LEG LENGTHS OF THE PART IN ORDER TO DEVELOP A FLAT PATTERN.
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
72. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
COLLABORATION TOOLS
COLLABORATION TOOLS
New York City College of Technology (CUNY)
International High Performance Building Conference 2013
73. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
New York City College of Technology (CUNY)
COLLABORATION TOOLS
International High Performance Building Conference 2013
74. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
New York City College of Technology (CUNY)
COLLABORATION TOOLS
International High Performance Building Conference 2013
75. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
New York City College of Technology (CUNY)
COLLABORATION TOOLS
International High Performance Building Conference 2013
76. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
New York City College of Technology (CUNY)
COLLABORATION TOOLS
International High Performance Building Conference 2013
77. Closing the Loop: Completing the Design/Analysis > Fabrication > Validation Cycle
New York City College of Technology (CUNY)
COLLABORATION TOOLS
International High Performance Building Conference 2013