This document provides information on the motors, equipment, and control signals for two sections of an industrial process. Section 1 includes 12 items such as motorized gates, conveyor belts, elevators, and fans with details on their voltage, horsepower, starter type, and cable sizes. Section 2 includes 13 items such as sweep augers, conveyors, elevators, and motorized gates with similar technical specifications. The document lists the input and output signals between the programmable logic controller (PLC) and each component in both sections.
14. Sl.No Address Description of the motors /Equipment's FUNCTION OF THE SIGNALS signals
VOLTAGE
PLC & Section feeder QTY HP Total
HP
KW TOTAL
KW
NO OF
RUN
STARTER TYPE POWER CABLE Size in Sqmm CONTROL CABLE /
INSTRUMENTATION CABLES
FROM TO
REV.CMT SECTION-3 & 4
37 169.0 Electrical Motorized control Gate MCG-15 FWD CMT SECTION-3 & 4
REV.CMT SECTION-3 & 4
38 169.0 Electrical Motorized control Gate MCG-16 FWD CMT SECTION-3 & 4
REV.CMT SECTION-3 & 4
39 169.0 Electrical Motorized control Gate MCG-17 FWD CMT SECTION-3 & 4
REV.CMT SECTION-3 & 4
41 169.0 Bucket Elevator -7 PANEL START PB 24V -DC SECTION-3 & 4 B.E-7
42 169.0 Chain Conveyors -15 PANEL START PB 24V -DC SECTION-3 & 4
40 169.0 Electrical Motorized control Gate MCG-18 FWD CMT SECTION-3 & 4
REV.CMT SECTION-3 & 4
41 169.0 MOTORISED 2 Way Diverter-4 FWD CMT SECTION-3 & 4 M T W D -4
REV.CMT SECTION-3 & 4
SECTION - 3 &4
TOTAL INPUT IO -134
O/P -40
SPARE -20%
Sl.No Address Description of the motors /Equipment's FUNCTION OF THE SIGNALS signals
VOLTAGE
PLC & Section feeder QTY HP Total
HP
KW TOTAL
KW
NO OF
RUN
STARTER TYPE CABLE Size in Sqmm FROM TO
1 170.0 STICHING MACHINE -1 PANEL START PB 24V -DC SECTION-5 1 0.75 0.75 1 DOL 4 Core -2.5 SQ mm Copper Armored
cable
Open/Close Limit Switch PLC SCADA PANEL MOTOR
170.1 PANEL EM PB 24V -DC SECTION-5
170.2 FWD RUN FB 24V -DC SECTION-5
170.3 TRIP FB 24V -DC SECTION-5
2 170.4 STICHING MACHINE -2 PANEL START PB 24V -DC SECTION-5 1 0.75 0.75 1 DOL 4 Core -2.5 SQ mm Copper Armored
cable
Open/Close Limit Switch PLC SCADA PANEL MOTOR
170.5 PANEL EM PB 24V -DC SECTION-5
170.6 FWD RUN FB 24V -DC SECTION-5
170.7 TRIP FB 24V -DC SECTION-5
3 170.8 SLATE CONVEYORS -1 PANEL START PB 24V -DC SECTION-5 1 2 2 1 DOL 4 Core -2.5 SQ mm Copper Armored
cable
Open/Close Limit Switch PLC SCADA PANEL MOTOR
170.9 PANEL EM PB 24V -DC SECTION-5
171.0 FWD RUN FB 24V -DC SECTION-5
171.1 TRIP FB 24V -DC SECTION-5
4 171.2 SLATE CONVEYORS -2 PANEL START PB 24V -DC SECTION-5 1 2 2 1 DOL 4 Core -2.5 SQ mm Copper Armored
cable
Open/Close Limit Switch PLC SCADA PANEL MOTOR
171.3 PANEL EM PB 24V -DC SECTION-5
171.4 FWD RUN FB 24V -DC SECTION-5
171.5 TRIP FB 24V -DC SECTION-5
5 171.6 TELESCOPIC CONVEYORS -2 PANEL START PB 24V -DC SECTION-5 1 5.5 5.5 1 DOL 4 Core 4 SQ mm Copper Armored cable Open/Close Limit Switch PLC SCADA PANEL MOTOR
171.7 PANEL EM PB 24V -DC SECTION-5
171.8 FWD RUN FB 24V -DC SECTION-5
171.9 TRIP FB 24V -DC SECTION-5
6 172.0 AIRCOMPRESSOR PANEL START PB 24V -DC SECTION-5 1 18.5 18.5 2 STAR /DELTA 4 C- 16SQ mm ALUMINIUM Armored
cable
Zero Speed Sensor/Over Flow Sensor PLC SCADA PANEL MOTOR
172.1 PANEL EM PB 24V -DC SECTION-5
SC-1
SC-2
TC
AC
M CG 15
M CG 16
M CG 17
M CG 18
SM-1
SM-2
15. Sl.No Address Description of the motors /Equipment's FUNCTION OF THE SIGNALS signals
VOLTAGE
PLC & Section feeder QTY HP Total
HP
KW TOTAL
KW
NO OF
RUN
STARTER TYPE POWER CABLE Size in Sqmm CONTROL CABLE /
INSTRUMENTATION CABLES
FROM TO
172.2 FWD RUN FB 24V -DC SECTION-5
172.3 TRIP FB 24V -DC SECTION-5
1 172.4 Electrical Motorized control Gate MCG-19 PANEL OPEN PB 24V -DC SECTION-5 1 0.75 0.75 1 DOL 4 Core -2.5 SQ mm Copper Armored
cable
Open/Close Limit Switch PLC SCADA PANEL MOTOR
172.5 PANEL CLOSE PB 24V -DC SECTION-5
172.6 PANEL EM PB 24V -DC SECTION-5
172.7 FWD RUN FB 24V -DC SECTION-5
172.8 REV RUN FB 24V -DC SECTION-5
172.9 TRIP FB 24V -DC SECTION-5
1 173.0 Electrical Motorized control Gate MCG-20 PANEL OPEN PB 24V -DC SECTION-5 1 0.75 0.75 1 DOL 4 Core -2.5 SQ mm Copper Armored
cable
Open/Close Limit Switch PLC SCADA PANEL MOTOR
173.1 PANEL CLOSE PB 24V -DC SECTION-5
173.2 PANEL EM PB 24V -DC SECTION-5
173.3 FWD RUN FB 24V -DC SECTION-5
173.4 REV RUN FB 24V -DC SECTION-5
173.5 TRIP FB 24V -DC SECTION-5
1 172.6 Electrical Motorized control Gate MCG-21 PANEL OPEN PB 24V -DC SECTION-5 1 0.75 0.75 1 DOL 4 Core -2.5 SQ mm Copper Armored
cable
Open/Close Limit Switch PLC SCADA PANEL MOTOR
172.7 PANEL CLOSE PB 24V -DC SECTION-5
172.8 PANEL EM PB 24V -DC SECTION-5
172.9 FWD RUN FB 24V -DC SECTION-5
173.0 REV RUN FB 24V -DC SECTION-5
173.1 TRIP FB 24V -DC SECTION-5
Sl.No Address Description of the motors /Equipment's FUNCTION OF THE SIGNALS signals
VOLTAGE
PLC & Section LOCATION QTY HP Total
HP
KW TOTAL
KW
NO OF
RUN
STARTER TYPE CABLE Size in Sqmm FROM TO
SECTION-5 OUT PUT
STICHING MACHINE -1 PANEL START CMT SECTION-5 SM-1
STICHING MACHINE -2 PANEL START CMT SECTION-5 SM-2
SLATE CONVEYORS -1 PANEL START CMT SECTION-5 SC-1
SLATE CONVEYORS -2 PANEL START CMT SECTION-5 SC-2
TELESCOPIC CONVEYORS -2 PANEL START CMT SECTION-5 TC
AIRCOMPRESSOR PANEL START CMT SECTION-5 AC
Electrical Motorized control Gate MCG-19 FWD CMT SECTION-5 MCG-19
REV.CMT SECTION-5
Electrical Motorized control Gate MCG-20 FWD CMT SECTION-5 MCG-20
REV.CMT SECTION-5
Electrical Motorized control Gate MCG-21 FWD CMT SECTION-5 MCG-21
REV.CMT SECTION-5
SECTION -05
TOTAL INPUT IO -134
O/P -40
SPARE -20%
CONNECTED LOAD IN KW 958.35
TENTATIVE ACTUAL LOADS IN KW 670.845
NOTE
MCG-21
MCG-19
MCG-20
16. Sl.No Address Description of the motors /Equipment's FUNCTION OF THE SIGNALS signals
VOLTAGE
PLC & Section feeder QTY HP Total
HP
KW TOTAL
KW
NO OF
RUN
STARTER TYPE POWER CABLE Size in Sqmm CONTROL CABLE /
INSTRUMENTATION CABLES
FROM TO
6) design and select required sensors and process instruments based on customer requirement ,design & select the PLC, necessary hardware including touch screen with various Industrial Communication
for the Entire Plant/Machine Automation
7) prepare process operational flow chart based on the actual requirement
8) Panel vendor has to design the concept designing based on the process requirement, design and select required sensors and process instruments Component selection viz, PLC, Necessary hardware
including HMI, Communication components, for the Entire Plant/Machine Automation . please prepare Process operational Flow Chart based on the actual requirement , PLC Logic & SCADA Screens Site
Commissioning & Service
1) Please considered the each and every feeders starters components with fuless type -2 coordinated components only
2) Please considered the Local remote switches ,emergency trip in the feeders.
3) Please considered single phase prevention protection as well reverse power protection to the main incomer.
4) Please considered higher size terminal connectors in the each feeder out going suitable to connect the aluminum armored cables .
5)This IO/OP summary is an indicative based on the process vendors the Motor ratting and other instrumentation controlling can be varied please adopt the future provisions