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  1. 1. 4/09
  2. 2. 4/09 Forster Steel Profile Systems
  3. 3. 4/09 Aims of the presentation To experience and learn more about the Forster range of steel profile systems. Reinforce and expand your technical knowledge of our systems. Provide confidence in our ability to offer you the best product, technical knowledge and support you require.
  4. 4. 4/09 The Benefits of steel Strength – Steel offers much higher mechanical strength (or modulus elasticity), eg, it is 3 times stronger than aluminium Profiles – Smaller profiles can be offered due to its strength, or allow increased sizes & large unsupported areas to be achieved
  5. 5. 4/09 Fire – Steel offers complete fire protection for integrity and insulation requirements, especially for large area glazed doors, screens and curtain walls Life span – Steel is far more damage resistant and low maintenance than other materials Innovation – New product developments in thermal insulation, lowering `u` values for steel profiles The Benefits of steel
  6. 6. 4/09 Forster System Range
  7. 7. 4/09 Non Fire & Fire (Integrity Only) For standard door and window applications & bespoke solutions. From 30 minutes to 180 minutes fire integrity only. For doors, windows, bi-folds & sliding door solutions. From 30 minutes to 60 minutes fire integrity only.
  8. 8. 4/09 Fire integrity & Fire insulated For single & double acting doors and fixed screens. From 30 minutes to 120 minutes fire integrity & insulation. For External & internal curtain walling & screens. From 30 minutes to 120 minutes fire integrity & insulation.
  9. 9. 4/09 Forster Fire System Range
  10. 10. 4/09 Fire Classifications To EN 357 E30,E60,E90,E120 (30/0,60/0,90/0,120/0) Integrity only EW30, EW60 Integrity & radiated heat control EI30, EI60, EI90, EI120 (30/30,60/60,90/90,120/120) Integrity & Insulation Fire
  11. 11. 4/09 System Ratings Fire
  12. 12. 4/09 BS EN1364/1634 & BS 476 Tested to BS EN 1364/1634 Tested to BS 476 Pt22 Fire
  13. 13. 4/09 European Fire Classifications Tested to EN 1364 & EN 1634 Tested to DIN Tested to CTICM Fire
  14. 14. 4/09 Fittings for fire doors Key Components Hinges Locks Closers Fire
  15. 15. 4/09 Hinges Screw-on 2D hinge in steel & stainless steel Weld-on lift-off 2D hinge in steel & stainless steel Hinge Pin in lieu of 3rd hinge Fire
  16. 16. 4/09 Locks - Standard 2-Point latch and deadlock for single & double doors Self locking Flush bolts for double doors Fire
  17. 17. 4/09 Locks – Anti-panic 2-Point latch & deadlock with anti-panic function escape for double doors Self locking after use For use with levers or with panic bar operation Fire
  18. 18. 4/09 Closers Door closers must be fire rated by recognised testing house or Certifire approved. Fire
  19. 19. 4/09 Handles Fire Lever handles must be fire rated by recognised testing house or Certifire approved. Best practice - they should also meet EN 179 standard
  20. 20. 4/09 Anti-Panic Functions EN1125 Anti-Panic Pushbar to escape side Handle/knob opposite face EN179 Handle to escape side Handle/knob opposite face EN Panic Devices Fire
  21. 21. 4/09 FIRE AWARENESS - BEWARE Use only tested/assessed components You must use a lever handle on rebated doors Use tested/assessed locking & closing devices Conform to the required number of latching points Use anti-panic locks/systems if doors are means of escape Observe maximum door leaf &/or glass max sizes All fire doors must be self closing & latching (except Forster AFT/DAD) With curtain walling other regulations may have to be met (thermal or weather tests) Fire
  22. 22. 4/09 The Systems
  23. 23. 4/09
  24. 24. 4/09 Fire Integrity only
  25. 25. 4/09 Presto 60 series in steel Presto 50 series in steel & Stainless steel in grades 304 & 316 Presto in Steel & Stainless Steel
  26. 26. 4/09 Non fire doors, windows & screens Applications Shaped & curved units Fire integrity doorsets & screens
  27. 27. 4/09 Fire Integrity Screens E30 to E180 Integrity Only - Screens Tested using single & double glazed units with Pyran, Pyroswiss, Interflam etc. Sizes up to 4.5m2 dependant on glass type & size tested Tested & assessed to BS476 & EN standards
  28. 28. 4/09 Up to 3000mm high doors in steel & 2700 in stainless steel Tested & assessed to BS/EN standards with various glasses Integrity Only – Doors E30, E60 & E120 Rebated Doorsets
  29. 29. 4/09 Double Acting Fire Doors – Steel Only Single, Double or leaf & a half doors up to E60 Doorleaf sizes up to 2565 high Double acting doors with Anti-Finger trap technology
  30. 30. 4/09 Doorleaf size up to 2565mm high Unlatched single acting doors Singles & Double leaves Up to E60 Non-Latching Rebated Fire Doors Fire assessed to the latest EN standards
  31. 31. 4/09 Presto
  32. 32. 4/09
  33. 33. 4/09 For fire integrity & insulation
  34. 34. 4/09 Fuego Light EI30/60/90 for doors & screens Fuego Light Fuego Light EI120 screens
  35. 35. 4/09 Applications Fire integrity & insulated doors & screens
  36. 36. 4/09 Fire insulation EI30 - Screens EI 30 Tested with Pyrostop, swissflam etc. Tested & assessed to BS/EN standards & in stainless steel EI 30 Butt jointed glazing tested up to 3500mm high
  37. 37. 4/09 Fire insulation EI30 – Doors Rebated single/double doors with leaves 3000h x 1460w (Stainless steel slightly reduced sizes) Tested &/or assessed to BS & EN standards with various glasses & in stainless steel Various glasses can be used
  38. 38. 4/09 Fire insulation EI60– Screens EI 60 Tested with Pyrostop, Pyranova, Pyrobel etc Tested to BS & EN standards & assessed in stainless steel EI 60 Butt jointed glazing tested 3000h x 1100w Tested with free edge & assessed with up to 15 degrees facet
  39. 39. 4/09 Fire insulation EI60 – Doors Rebated Doors 2700mm high Tested &/or assessed to BS & EN standards with various glasses & in stainless steel Glass used 25mm Pyrobel25 Stainless steel reduced heights
  40. 40. 4/09 Fire insulation EI90 – Screens Tested to EN standards EI 90 Tested with 37mm Pyrostop, largest pane 2844h x 1360w 4000mm high x Unlimited width
  41. 41. 4/09 Fire insulation EI90 – Single Doors Rebated Single Door 2320h x 1440w Tested to EN standards Glass used 37mm Pyrostop 50 10 50 20 130 70 Rebated Double Doors 2530h x 1175w ea
  42. 42. 4/09 Fire insulation EI120 - Screens EI120 Screens Tested with 56mm thick Pyrostop glass, largest pane size tested 2200h x 1150w Also tested with an insulated panel Tested to EN standards
  43. 43. 4/09 Innovations Automatic Sliding Doors EI30, singles or doubles Leaf heights of 2500mm Tested to EN standards
  44. 44. 4/09 Innovations Fuego Double Acting Single & Double Doors 60/30 & 30/30 in steel (Stainless steel available) 30/30 doors 2600high 60/30 doors 2500high 15mm or 23mm Pyrostop Floorspring mounted No locks required Tested & assessed to BS476 Pt22
  45. 45. 4/09 Fuego Light
  46. 46. 4/09
  47. 47. 4/09 Thermfix Vario – Non Fire, Fire E & EI
  48. 48. 4/09 Thermfix in steel & stainless steel (304) Slim 45mm profile Pressure glazed curtain walling Or 60mm profile
  49. 49. 4/09 Profiles Available Profiles Box sizes from 50mm to 150mm in steel (black & pre-galv) and from 50mm to 90mm in stainless steel
  50. 50. 4/09 Fire Integrity & Insulation • EI 30 – 3000H x 1400W Pilkington Pyrostop 32mm DGU • 60/30 – As above • EI 60 – 2929H x 1500W Pilkington Pyrostop 45mm DGU • EI 90 – 2600H x 1400W Pilkington Pyrostop 37mm Single • EI 120 – 2400H x 1400W • Gasket glazed for all Insulated use EI30, EI60, EI90, EI120 (UL, NFPA)
  51. 51. 4/09 Fire Tested – Integrity Only BS/EN Fire Tested & Assessed Gasket glazed for E30, E60 & E90 – with Interver Interflam EW13-1 glass Largest pane size 2928h x 1500w
  52. 52. 4/09 Thermfix Vario - Summary Profiles in steel and stainless steel Slim sightlines for maximum glazing Incorporation of Unico, Fuego Light and Presto systems Extensive BS & EN fire test & assessment data for both integrity & insulation in steel & stainless steel, 45mm & 60mm width profiles Acoustic sound reduction up to Rw,r 45dB Ballistic tested to M1 to M3 standard (BR2/FB2 to BR4/FB4) Burglar resistance to ENV 1627 Class 1-3(WK)
  53. 53. 4/09 Thermfix Vario - Summary Air permeability to EN12152 class AE Water tightness to EN12154/ENV13050, static RE1200 & dynamic 313Pa/938Pa Resistance to windloading to EN13116, design load 1,25kN/m2, safety load 1,875kN/m2 Impact resistance to EN14019, classes E5/I5 CE marking in accordance with EN 13830
  54. 54. 4/09 Thermfix Vario
  55. 55. 4/09 Thank you

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