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Suncor’s Tailings Future
A new tailings management approach
TM Trademark of Suncor Energy Inc.
1
Tailings
• Like all mines, oil sands
mines generate tailings
• Tailings are
– left over mixture of fine
clay, sand, water,
residual bitumen
– produced during
extraction process that
separates bitumen
from the oil sand
2
Tailings Handling & Storage
• Tailings are pumped into holding ponds to settle
solids from water
– Heaviest material – mostly sand – settles to bottom
– Water rises to the top
– Middle layer – mature fine tailings (MFT) – is made up
of fine clay particles suspended in water
3
The Tailings Challenge
• Some MFT particles settle, but much remains
suspended in water
• MFT takes many decades to firm up sufficiently for
reclamation
• As a result, Suncor has need more and larger tailings
ponds over the years to store MFT
4
Suncor’s Tailings Ponds
• Eight ponds
– Covering a total of 26.8
square km
– Containing about 179
million cubic metres of
MFT
• Active ponds
– Account for nearly 15
percent of the 19,737
hectares of disturbed
land Suncor is working
to reclaim
5
Wapisiw Lookout
Pond 1A
Pond 2/3
Pond 5
Pond 6
Pond 7
Pond 8A
Pond 8B
South Tailings
Pond
Suncor’s Tailings Ponds
6
Speeding MFT Consolidation
• Consolidating tailings (CT)
technology currently used to
speed MFT consolidation
• CT process
– Pioneered by Suncor in the
1990s
– Adds coarse sand, gypsum to
MFT to accelerate release of
water
• Suncor has developed a new
and better process to further
accelerate MFT consolidation
called MFT drying
• MFT drying is a key TROTM
process component
TM Trademark of Suncor Energy Inc.
7
CT: Mining Operation Life-Cycle
8
TROTM Process – Overview
• TROTM process a new approach
for managing tailings at our
oil sands mining operations
near Fort McMurray
– Expected to result in significant
improvement in the speed of
tailings reclamation
– Will help meet new regulatory
requirements, changing
stakeholder expectations
– More than $1 billion investment
planned for implementation
TM Trademark of Suncor Energy Inc.
9
TROTM Process Overview
TM Trademark of Suncor Energy Inc.
10
TROTM Process: Mining Operation Life-Cycle
TM Trademark of Suncor Energy Inc.
11
How the TROTM Process Works
• Process involves converting
MFT more rapidly into a solid
landscape suitable for
reclamation
– MFT is mixed with a polymer
flocculent
– Mixture is deposited in thin
layers over sand banks with
shallow slopes
– Resulting product is a dry
material that can be reclaimed
in place or moved for final
reclamation
– Drying process occurs over a
matter of weeks
TM Trademark of Suncor Energy Inc.
12
About The Polymer
• Adheres to clay particles in
MFT causing them to
bundle together
– Clay separates from the
water
• A class of chemical used
in municipal water
treatment to settle out
solids
– Safe, as it is inert and
does not react with the
environment
13
Expected TROTM Process Benefits
• Use of TROTM process to
manage tailings:
– Reduces need to build more
tailings ponds
• MFT will be consumed more
quickly as it is generated
– Accelerates reclamation
• Allows reclamation of mined
areas soon after mining
– Reduces existing MFT
inventory
• As MFT is consumed
independently of plant
operations, TROTM process can
be used to reduce MFT
inventory held in existing ponds
TM Trademark of Suncor Energy Inc.
14
TROTM Process Compared to CT: Time To Reclamation
• Use of TROTM over CT technology is expected to
result in a shorter time to reclamation
• TROTM process
– A reclaimable surface 10 years after initial
disturbance
• CT
– A reclaimable surface 30 years after initial
disturbance
TM Trademark of Suncor Energy Inc.
15
TROTM Process Implementation Under Way
• More than $1 billion allocated
for full commercial scale
implementation
• Heading into the 2011-2012
winter season, Suncor had:
– Processed over 5 million tonnes
of tailings fines
– Capacity to process 25,000-
30,000 tonnes of tailings fines
per day
– Six TROTM process MFT drying
systems
TM Trademark of Suncor Energy Inc.
16
TROTM Process Implementation Under Way
• Implementation project
– First phase complete Q1
2012
– Second phase complete
Q4 2012
• Suncor on track to meet,
exceed fluid tailings
reduction targets
– As mandated by ERCB
under Directive 74
TM Trademark of Suncor Energy Inc.
17
TROTM Process Impacts – Now, In The Future
• Fundamentally changing
how tailings are managed
– 180 million tonnes of oil
sand processed annually
– 50,000 tonnes of fine clays
ingested per day
• Plans for five additional
tailings ponds cancelled
• Expected to reduce tailings
ponds at mine site from eight
to one
– Total land area covered by
ponds to shrink by 80%
TM Trademark of Suncor Energy Inc.
18
TROTM Process – Tailings Collaboration
• Suncor, six oil sands
companies to work together
– A unified effort to advance
tailings management
• Each company to:
– Share existing tailings
research and technology
– Remove barriers to
collaborating on future tailings
research, development
• Suncor to share TROTM
process details
– Companies in turn committed
to future tailings research
investments
TM Trademark of Suncor Energy Inc.
19
TROTM Process – Recognition
• Emerald Foundation
– 2011 Emerald Challenge Award
• Alberta Chamber of Resources
– 2011 Major Reclamation Award
• Canadian Association of Petroleum
Producers
– 2010 Responsible Canadian
Energy Award
• ASTech Foundation
– 2010 ASTech Award
TM Trademark of Suncor Energy Inc.
20
For More TROTM Process Information
• Visit http://www.suncor.com/tailings
• View our TROTM process video
• View our Reclamation video
TM Trademark of Suncor Energy Inc.
21

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TRO Suncor

  • 1. Suncor’s Tailings Future A new tailings management approach TM Trademark of Suncor Energy Inc.
  • 2. 1 Tailings • Like all mines, oil sands mines generate tailings • Tailings are – left over mixture of fine clay, sand, water, residual bitumen – produced during extraction process that separates bitumen from the oil sand
  • 3. 2 Tailings Handling & Storage • Tailings are pumped into holding ponds to settle solids from water – Heaviest material – mostly sand – settles to bottom – Water rises to the top – Middle layer – mature fine tailings (MFT) – is made up of fine clay particles suspended in water
  • 4. 3 The Tailings Challenge • Some MFT particles settle, but much remains suspended in water • MFT takes many decades to firm up sufficiently for reclamation • As a result, Suncor has need more and larger tailings ponds over the years to store MFT
  • 5. 4 Suncor’s Tailings Ponds • Eight ponds – Covering a total of 26.8 square km – Containing about 179 million cubic metres of MFT • Active ponds – Account for nearly 15 percent of the 19,737 hectares of disturbed land Suncor is working to reclaim
  • 6. 5 Wapisiw Lookout Pond 1A Pond 2/3 Pond 5 Pond 6 Pond 7 Pond 8A Pond 8B South Tailings Pond Suncor’s Tailings Ponds
  • 7. 6 Speeding MFT Consolidation • Consolidating tailings (CT) technology currently used to speed MFT consolidation • CT process – Pioneered by Suncor in the 1990s – Adds coarse sand, gypsum to MFT to accelerate release of water • Suncor has developed a new and better process to further accelerate MFT consolidation called MFT drying • MFT drying is a key TROTM process component TM Trademark of Suncor Energy Inc.
  • 9. 8 TROTM Process – Overview • TROTM process a new approach for managing tailings at our oil sands mining operations near Fort McMurray – Expected to result in significant improvement in the speed of tailings reclamation – Will help meet new regulatory requirements, changing stakeholder expectations – More than $1 billion investment planned for implementation TM Trademark of Suncor Energy Inc.
  • 10. 9 TROTM Process Overview TM Trademark of Suncor Energy Inc.
  • 11. 10 TROTM Process: Mining Operation Life-Cycle TM Trademark of Suncor Energy Inc.
  • 12. 11 How the TROTM Process Works • Process involves converting MFT more rapidly into a solid landscape suitable for reclamation – MFT is mixed with a polymer flocculent – Mixture is deposited in thin layers over sand banks with shallow slopes – Resulting product is a dry material that can be reclaimed in place or moved for final reclamation – Drying process occurs over a matter of weeks TM Trademark of Suncor Energy Inc.
  • 13. 12 About The Polymer • Adheres to clay particles in MFT causing them to bundle together – Clay separates from the water • A class of chemical used in municipal water treatment to settle out solids – Safe, as it is inert and does not react with the environment
  • 14. 13 Expected TROTM Process Benefits • Use of TROTM process to manage tailings: – Reduces need to build more tailings ponds • MFT will be consumed more quickly as it is generated – Accelerates reclamation • Allows reclamation of mined areas soon after mining – Reduces existing MFT inventory • As MFT is consumed independently of plant operations, TROTM process can be used to reduce MFT inventory held in existing ponds TM Trademark of Suncor Energy Inc.
  • 15. 14 TROTM Process Compared to CT: Time To Reclamation • Use of TROTM over CT technology is expected to result in a shorter time to reclamation • TROTM process – A reclaimable surface 10 years after initial disturbance • CT – A reclaimable surface 30 years after initial disturbance TM Trademark of Suncor Energy Inc.
  • 16. 15 TROTM Process Implementation Under Way • More than $1 billion allocated for full commercial scale implementation • Heading into the 2011-2012 winter season, Suncor had: – Processed over 5 million tonnes of tailings fines – Capacity to process 25,000- 30,000 tonnes of tailings fines per day – Six TROTM process MFT drying systems TM Trademark of Suncor Energy Inc.
  • 17. 16 TROTM Process Implementation Under Way • Implementation project – First phase complete Q1 2012 – Second phase complete Q4 2012 • Suncor on track to meet, exceed fluid tailings reduction targets – As mandated by ERCB under Directive 74 TM Trademark of Suncor Energy Inc.
  • 18. 17 TROTM Process Impacts – Now, In The Future • Fundamentally changing how tailings are managed – 180 million tonnes of oil sand processed annually – 50,000 tonnes of fine clays ingested per day • Plans for five additional tailings ponds cancelled • Expected to reduce tailings ponds at mine site from eight to one – Total land area covered by ponds to shrink by 80% TM Trademark of Suncor Energy Inc.
  • 19. 18 TROTM Process – Tailings Collaboration • Suncor, six oil sands companies to work together – A unified effort to advance tailings management • Each company to: – Share existing tailings research and technology – Remove barriers to collaborating on future tailings research, development • Suncor to share TROTM process details – Companies in turn committed to future tailings research investments TM Trademark of Suncor Energy Inc.
  • 20. 19 TROTM Process – Recognition • Emerald Foundation – 2011 Emerald Challenge Award • Alberta Chamber of Resources – 2011 Major Reclamation Award • Canadian Association of Petroleum Producers – 2010 Responsible Canadian Energy Award • ASTech Foundation – 2010 ASTech Award TM Trademark of Suncor Energy Inc.
  • 21. 20 For More TROTM Process Information • Visit http://www.suncor.com/tailings • View our TROTM process video • View our Reclamation video TM Trademark of Suncor Energy Inc.
  • 22. 21