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Vortex precession Flow Meters
Manual
REV 04/2013
CONTENTS
Part 1 Overview...............................................................................................................................................1
Part 2 Operation Instruction.......................................................................................................................... 2
2.1 Keypad Operation............................................................................................................................ 2
2.2 Power on............................................................................................................................................2
2.3 Steup.................................................................................................................................................. 4
2.4 Self-test..............................................................................................................................................5
2.6 Basic Setup....................................................................................................................................... 5
2.7 Calibration....................................................................................................................................... 11
2.8 Password.........................................................................................................................................13
Part 3 Electrical Connection....................................................................................................................... 14
3.1 Sensor Connection........................................................................................................................14
3.2 Outputs Connection.......................................................................................................................15
Part 4 Troubleshooting.................................................................................................................................16
Page 1of 20
Part 1 Overview
1) Lattice LCD display
2) Easy operation
3) Configure with temperature/pressure senor. For temperature sensors, Pt100 or Pt1000; For
pressure sensor, gauge pressure sensor or absolute pressure sensor
4) Multiple Outputs can be optional: Two-Wire 4-20mA, Three-Wire pulse and Three-Wire
equivalent output
5) Excellent nonlinearity correction function, greatly improve the appearance of linearity
6) Spectral analysis, improve the ability of anti-interference and vibration resistance
7) A variety of measuring medium: vapor, liquid, gas and natural gas, etc.
8) Low power consumption, a dry cell can maintain at least 3 years
9) Automatic switching ability of the working modes: Battery supply, Two-Wire and Three-Wire
10) Self-checking function: the rich self-checking information make easy maintenance and
debugging
11) Independent password setup, the parameters setup, total flow reset and calibration can be set
with different- level passwords, it is convenient for management
12) Three-Wire system supports RS485 communication
13) The display unit can be selected and user-defined
Page 2of 20
Part 2 Operation Instruction
2.1 Keypad Operation
The meter is operated by keypad, and there are some parameters need to be set when installing.
There are three keys: F1, F2 and F3 from left to right. F1 is Shift Key, F2 is Enter/Next Key, and F3
is Modify/Return Key. (If there are some special functions of keys, please follow the instruction
below the LCD)
When the system is running, pressing F3 key can switch to main screen 2/main screen 3.
2.2 Power on
After powering on, the meter will do self-checking.
If the system is abnormal after self-checking, the meter will display the interface of error
self-checking (Details in self-test menu). 1~2 seconds later, the meter will enter the main screen 1
automatically.
If the system is normal, the meter will enter the main screen 1 directly.
The main screen 1 is shown as below:
Main Screen 1
Main Screen 1:
1: The running status of meter. If the system of meter is working well, it displays “OK”. Otherwise it
displays “ERR”.
2:Steam compensation tips, BH for saturated steam, GR for superheated steam;
11
OK BH AP ST OV 00103
FLOW 0.000Nm3
/h
00000000. Nm3
1234
-123.8℃ 2758.5KPa
2 3 4 5 6 7
8
1
10
9
Page 3of 20
3:Pressure sensor type hints. When the sensor is gauge pressure sensor display "GP", when the
sensor for absolute pressure sensor display "AP".
4: Temperature and pressure parameter overflow , If the system of meter is abnormal or the
temperature is manually set, it displays “ST”. If they are temperature sensors and the temperature
sensors are working well, it will be blank. (The temperature range is -50℃ ~ +300℃) , If the
system of meter is abnormal or the pressure is manually set, it displays “SP”. If it is pressure sensor
and the pressure sensor is working well, it will be blank. (The absolute pressure range is 50KPa -
20000KPa);When the temperature and pressure are abnormal or manual settings, display "TP".
5: Indicator of operation parameters overflow. If the operation parameters overflow, it displays “OV”.
If the system of meter is working well, it will be blank. (Overflow includes the parameters which can’t
be negative are negative, the parameters which can’t be zero are zero, and parameters beyond the
indication range.)
6:Instrument communication state information display, before three are expressed, and the four
said the parity bit, 0: no parity; 1: odd parity; 2: parity check; fifth, said the baud rate, the 0:1200;
1:2400; 2:4800; 3:9600. When the table number is 1, check for no parity, baud rate is 9600, the
display interface prompt displays "00103". The instrument output current if the output current
overflow overflow flag, display "mA", the normal display parameters for communication.
7: Indicator of running modes. It displays the battery voltage in battery mode, displays “Ⅱ” in
two-wire current mode, and displays “Ⅲ” in three-wire mode.
8: Flow rate. The maximum value is 9999 999.
9: Total flow. The maximum value is in 8 bits, and if total flow is more than 8 bits, it will display 9999
9999.
10: Temperature. If the internal setting is manually set, it displays the setting temperature. Otherwise
it displays the temperatures which are collected by the temperature sensors on-the-spot.
11: Pressure. If the meter is set in manual mode, it displays the setting pressure. Otherwise it
displays the pressure which is collected by pressure sensor on-the-spot.
Main Screen 2
OK BH AP ST OV 00103
Oper 0.000m3
/h
00000000. m3
1234
-123.8℃ 2758.5KPa
Page 4of 20
Main Screen 2:
Display flow rate in real-time working condition, total flow in standard condition, current temperature
and pressure.
Main Screen 3
Main Screen 3:
123.4Hz: Display the running frequency of sensor, the maximum value is 9999.
Fz1.0017: Medium density or compressibility factor. If the measured medium is fluid, it displays the
set density. If the measured medium is natural gas, it displays compressibility factor. Otherwise it will
be blank.
Oper 0.000m3/h: Flow rate in working condition, the maximum value is 9999999.
Flow 0.000m3/h: Flow rate in standard condition, the maximum value is 9999999.
2.3 Steup
In 1 the main screen, main screen 2 or 3 on the main screen, press the F2 key to enter setup
options, input corresponding password to enter the menu, press the F1 key to move the cursor
position, F3 button to modify the size of the figures, the F2 key to enter the menu.
1) Level menu (instrument basic set) password: 100300;;
2) Two menu (instrument calibration set) password: 200400;
3) Three menu (instrument Self-test) password: 010000;
Password:
0*****
Shift Enter Rev
0.0Hz Fz1.0017
Oper 0.000 m3
/h
Flow 0.000 m3
/h
-124.5℃ 12345.6KPa
Oper 0.000 m3
/h
Flow 0.000 Nm3
/h
Page 5of 20
2.4 Self-test
In the flow state, press "F2" button to enter the set state. Enter the password "010000"; the "shift"
and "modify" button to set the correct password, press "confirm" button to confirm. The correct
password, enter the setup; incorrect, wrong password prompt!".
If the system of meter is abnormal, enter this menu to check the details of running status, √ is ok,
and × means this option is abnormal.
After powering on, the meter will do self-checking. If there are one or some abnormal options, the
meter will display the self-test menu. When the meter is running, it also can enter this menu to check
the running status of meter.
2.5 Basic Setup
In Setup menu, it can set the operation parameters of meter.
In order to prevent unauthorized operation or wrong operation, it needs to input password before
entering this menu.
In the flow state, press "F2" button to enter the set state. Enter the password "100300"; the "shift"
and "modify" button to set the correct password, press "confirm" button to confirm. The correct
password, enter the setup; incorrect, wrong password prompt!".
After inputting correct password, the LCD will show as below.
Setup menu 1: Select the measuring medium. It can select the following mediums:
1. Gas volume in standard condition(Gas volume)
,Instantaneous flow unit: Nm3
/h;
2. Gas mass(Gas Mass)
,Instantaneous flow unit: Kg/h;
According to the flow display unit selection medium .If you select the volume, enter the settings
menu 2. Otherwise enter the settings menu 3.
Medium type:
Shift Next Rev
Gas volume
Page 6of 20
Setup menu 2: Std density, when the medium type of gas quality, the need to set the standard
density of gas. The density of the measured medium is density at 20 C and a high pressure
(101.325Kpa).
Setup menu 3: Cut Frequency. When the frequency of the interfering signal is less than the value,
the meter will automatically set the flow to zero. This setting can be a good way to suppress low
frequency interference.
Setup menu 4: Fz Compensation. Compression factor correction, effective range: Yes / No.
Setup menu 5: Relative density. Relative density of natural gas, dimensionless. This parameter is provided
by the gas analysis report.
Std density:
Shift Next Rev
1.0000 Kg/m3
Fz Compensation:
NO
Shift Next Rev
Relative density:
Shift Next Rev
0.664
Cut Frequency:
000 Hz
Shift Next Rev
Page 7of 20
Setup menu 5: Molar composition. Mole percent of nitrogen and carbon dioxide in natural gas. This
parameter is provided by the gas analysis report.
Setup menu 6: Instantaneous flow range and output type, The output type has two kinds of working
conditions, flow rate
(Oper.) and the standard condition flow
(Std.)
, and the working conditions are
corresponding to the unit: m3/h, and the corresponding unit of the standard flow rate: Nm3/h. Set
the maximum flow, this value is 20mA corresponding value when there is 4-20mA output。
Setup menu 7: Instrument original pulse and Pulse output. If the "Direct is selected, the output is
used to be equivalent to the original instrument frequency. If selecting “rate”, the output is used for
pulse output (Flow rate). When selecting “rate”, the first value of Freq is the frequency of pulse
which is correspond to flow 0, and the second value of Freq is the frequency of pulse which is
correspond to maximum flow, The Scale can’t be zero or negative.
Pulse: rate
Scale:000001.00
Freq:0000-5000Hz
Shift Next Rev
Molar composition:
N2: 01.57
Co2: 00.68
Shift Next Rev
Current: Oper.
Flow scale:
Shift Next Rev
000500.00
Page 8of 20
Setup menu 8: Damping time, 0-9. “Vib coe” is vibration resistance coefficient. 0 means no vibration
resistance. This value is larger, the more strange ability of vibration resistance could have. But the
large coefficient also might resist irregular flow signal. Adjust this value flexibly according to different
applications.
Setup menu 9: Frequency band adjustment (Band), Filtering adjustment (Filter) and Gain
adjustment (Gain). Using the three parameters accurately can make the meter working in the best
performance (Laypeople shouldn’t be permitted to modify this menu).
Setup menu 10: Set Device ID, Baud rate, Parity of RS485 communication.
Damping time: 0
Vib coe: 0
Shift Next Rev
Band: 0/7
Filter: 0/7
Gain: 12/15
Shift Next Rev
Device ID: 0001
Baud rate: 9600
Parity: NONE
Shift Next Rev
Page 9of 20
Setup menu 11:
T input: Collection mode of temperature signal and temperature setup. The temperature range is
-999.9 — 999.9, and the unit is ℃. If the collection mode is “setup”, the meter will correct the flow
by setting temperature.
T setup: Temperature setup. There are two collection modes of temperature signal (Temperature
sensors and setup). When the temperature of sensor is too large or invalid, the meter calculates the
flow with the setting temperature. The default value is 20 ℃.
Normal T: The temperature in standard condition, operation data when measuring gas.
Setup menu 12:
P input: Input collection mode of pressure. It can select “setup” or “sensor”. If selecting “setup”, the
meter will compensate the flow with the setting pressure.
P setup: Pressure setup, absolute pressure of operation parameters. Unit is KPa.
Atmo P: Atmosphere pressure. Set as the average atmosphere pressure in local. Use this value to
calculate flow. Unit is KPa.
Setup menu 13: High alarm. Set the parameter of high alarm and electrical level of alarm output.
(HART board doesn’t support this function)
High alarm:
Param: None
level: low
Shift Next Rev
T input: Setup
T setup: +020.0
Normal T: +020.0
Shift Next Rev
P input: Setup
P setup: +00800.0
Atmo P: 101.325
Shift Next Rev
Page 10of 20
Setup menu 14: High alarm value. Set the high alarm value and difference value.
Difference value is used to prevent alarm vibration around high alarm value. The difference value
can make the alarm vibration in control area, but reduce the control precision at the same time. Set
this value according application and experience.
Setup menu 15: Low alarm. Set the parameter of low alarm and electrical level of alarm output.
Setup menu 16: Low alarm value. Set the low alarm value and difference value. Refer to high alarm
value.
Setup menu 17: Equivalent coefficient. Equivalent equals to specific or common numerical quantity.
This value used to make the flow rate to output equivalent pulse. Unit is m3/p (m3/p is cubic meter
per pulse).
High alarm value:
+000000.0000
Hyst: 000.000
Shift Next Rev
Low alarm:
Param: None
level: low
Shift Next Rev
Low alarm value:
+000000.0000
Hyst: 000.000
Shift Next Rev
Equivalent coe:
Shift Next Rev
000.0100
Page 11of 20
2.6 Calibration
The parameters in this menu are very important. In order to prevent unauthorized operation or
wrong operation, it needs to input password before entering this menu.
In the flow state, press "F2" button to enter the set state. Enter the password "200400"; the "shift"
and "modify" button to set the correct password, press "confirm" button to confirm. The correct
password, enter the setup; incorrect, wrong password prompt!".
After inputting correct password, the LCD will show as below.
Total base setting. Bit by bit modification, also can be the initial cumulative flow value cleared.
Temperature channel: Input correction coefficient and sensor type to correct the temperature which
is collected by temperature sensor. If the collection mode of temperature signal is temperature setup,
there is no need to set these parameters.
T Zero: When calculating flow, use the temperature collected by temperature sensor adding T zero.
T coe: Correct the temperature in a multiple. If not, T coe is 1.
Sensor type can select Pt100 or Pt1000.
Pressure channel: Input correction coefficient to correct the pressure which is collected by pressure
sensor. If the collection mode of pressure signal is pressure setup, there is no need to set these
parameters.
P Zero: The calculating pressure is the pressure collected by pressure sensor adding P zero.
T zero: +0.00
T coe: 1.000
Sensor: Pt100
Shift Exit Rev
P zero: +0.00
P coe: 1.000
P gain: 5/7 AP
Shift Next Rev
Total flow:Std.
00000200.0000
Clear Exit Clear
Page 12of 20
P coe: Correct the pressure in a multiple. If not, P coe is 1.
P gain: Amplification factor of signal collected by pressure sensor.
GP: gauge pressure sensor; AP: absolute pressure sensor.
Flow coefficient:
When setting flow coefficient, it can set by section, the number of section is 0-9.
Freq: Frequency of section, the input range is 0-9999.
Coe: Flow coefficient corresponding to different section.
After calibration, input the frequency of section and flow coefficient from section 0 to section 9.
Note: If the ten sections are not all in use, for example, there are five sections in use (Section 0 to
section 4), set section of frequency 5000 and flow coefficient of section 4 in section 5.
Press F2 Next key to enter the average flow coefficient.
Average flow coefficient: It is used for non-linearity correction. When the coefficients of section close
up to the average flow coefficient, then it can reduce the nonlinear error greatly, and improve the
accuracy of meter.
Current output: input correction parameter to adjust the zero point of current output.
Note: if modifying this parameter, it will shut off the current output. Therefore, if the current output is
in use, please don’t modify this parameter.
Average flow coe
Shift Exit Rev
000000.0000
Flow coe: Sect 0
Freq: 5000
Coe: 000000.0000
Shift Next Rev
Current zero:
DC Exit Inc
20/40
Page 13of 20
2.7 Password
In the flow state, press "F2" button to enter the set state. Enter the password "006210"; the "shift"
and "modify" button to set the correct password, press "confirm" button to confirm. The correct
password, enter the setup; incorrect, wrong password prompt!".In this menu, it can modify the
password of total reset, setup and calibration.
Enter this menu, press F1 Shift key select the option which is needed to modify, enter, input the old
password, and then input new password in new password option, press F2 Enter key. If the old
password is correct, the LCD will display modification successful, and then enter main screen 1
automatically. Otherwise the LCD will display modification failed, and then enter main screen 1
automatically.
Setup pwd
Total clear pwd
Calibration pwd
Shift Enter Exit
Setup pwd:
Old pwd: 0*****
New Pwd: ******
Shift Enter Exit
Page 14of 20
Part 3 Electrical Connection
3.1 Sensor Connection
1 2 3 4 5 6 7 8 9 10
S1 GND S2 V- P- P+ V+ B B A
Path 1 Path 2
Vortex precession flow meter Sensor Pressure Sensor temperature
Senor
Path 1 of Vortex precession flow meter sensor:
S1: +;
GND: -.
Path 2 of Vortex precession flow meter sensor:
S2: +;
GND: -.
Pressure Sensor:
V-: Pressure sensor power supply -;
P-: Pressure sensor signal -;
P+: Pressure sensor signal +;
V+: Pressure sensor power supply +.
Temperature Sensor:
B: Pt100 (1);
B: Pt100 (1);
A: Pt100 (2).
Page 15of 20
3.2 Outputs Connection
1. Three-Wire Current Output Wiring
2. Two-Wire Current Output Wiring
Page 16of 20
3. Three-Wire Pulse Output Wiring (Flow rate)
4. Three-Wire Equivalent Output Wiring (Total flow)
5.The wirings of RS485 output
Part 4 Troubleshooting
Fault Cause Solution
Page 17of 20
No output
signal after
power on
1. No fluid flowing or the flow rate is
under starting flow.
2. The connections of power supply
and output are incorrect.
3. The pre-amplifier is damaged (The
calculator can’t count, and the flow
rate is 0).
4. The circuit of driving amplifier is
damaged (The display of calculator is
normal).
1. Increase the flow rate or
replace a flow meter with smaller
nominal diameter to meet the
requirement of flow range.
2. Make the connection correct.
3. Replace the pre-amplifier.
4. Replace the damaged
components in the circuit of
driving amplifier.
The meter
outputs signal
when no flow
1. The interference of bad grounding
of meter, strong electricity and
interference of other grounding.
2. The higher sensitivity of amplifier
or it may produce self excitation.
3. Unstable power supply, bad
filtering or other electrical
disturbance.
1. Make the grounding well
2. Replace the pre-amplifier.
3. Repair or replace the power
supply.
Unstable
display of
flow rate
1. Unstable flow in pipe
2. The higher or lower sensitivity of
amplifier make the output pulses are
more counted or less counted.
3. There is debris in the shell of
meter.
4. Bad grounding.
5. The flow rate is under the low limit.
6. The downstream seal ring reaches
into pipe, and make disturbance.
1. Begin to measure after the flow
rate is stable.
2. Replace the pre-amplifier.
3. Remove the debris.
4. Check the grounding, make the
grounding well.
The
displayed
total flow is
inconsistent
as actual total
flow
1. The flow coefficient of meter is
incorrect.
2. The flow rate on site is higher than
the maximum flow of meter.
3. The bad quality of the flow meter.
1. Recalibrate the meter and input
the new flow coefficient.
2. Reduce the flow rate in pipe or
replace the flow meter.
3. Recalibration
Page 18of 20
Abnormal
display
Bad contact of the key or dead lock
the key
Replace the display board.
System halts
after
replacement
new battery
The electrify reset circuit is abnormal,
or the oscillating circuit can’t afford to
boost.
Reinstall the battery (Before
reinstall the battery, the meter is
needed to discharge more than 5
seconds)

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Rotary vortex flow meters

  • 1. Vortex precession Flow Meters Manual REV 04/2013
  • 2. CONTENTS Part 1 Overview...............................................................................................................................................1 Part 2 Operation Instruction.......................................................................................................................... 2 2.1 Keypad Operation............................................................................................................................ 2 2.2 Power on............................................................................................................................................2 2.3 Steup.................................................................................................................................................. 4 2.4 Self-test..............................................................................................................................................5 2.6 Basic Setup....................................................................................................................................... 5 2.7 Calibration....................................................................................................................................... 11 2.8 Password.........................................................................................................................................13 Part 3 Electrical Connection....................................................................................................................... 14 3.1 Sensor Connection........................................................................................................................14 3.2 Outputs Connection.......................................................................................................................15 Part 4 Troubleshooting.................................................................................................................................16
  • 3. Page 1of 20 Part 1 Overview 1) Lattice LCD display 2) Easy operation 3) Configure with temperature/pressure senor. For temperature sensors, Pt100 or Pt1000; For pressure sensor, gauge pressure sensor or absolute pressure sensor 4) Multiple Outputs can be optional: Two-Wire 4-20mA, Three-Wire pulse and Three-Wire equivalent output 5) Excellent nonlinearity correction function, greatly improve the appearance of linearity 6) Spectral analysis, improve the ability of anti-interference and vibration resistance 7) A variety of measuring medium: vapor, liquid, gas and natural gas, etc. 8) Low power consumption, a dry cell can maintain at least 3 years 9) Automatic switching ability of the working modes: Battery supply, Two-Wire and Three-Wire 10) Self-checking function: the rich self-checking information make easy maintenance and debugging 11) Independent password setup, the parameters setup, total flow reset and calibration can be set with different- level passwords, it is convenient for management 12) Three-Wire system supports RS485 communication 13) The display unit can be selected and user-defined
  • 4. Page 2of 20 Part 2 Operation Instruction 2.1 Keypad Operation The meter is operated by keypad, and there are some parameters need to be set when installing. There are three keys: F1, F2 and F3 from left to right. F1 is Shift Key, F2 is Enter/Next Key, and F3 is Modify/Return Key. (If there are some special functions of keys, please follow the instruction below the LCD) When the system is running, pressing F3 key can switch to main screen 2/main screen 3. 2.2 Power on After powering on, the meter will do self-checking. If the system is abnormal after self-checking, the meter will display the interface of error self-checking (Details in self-test menu). 1~2 seconds later, the meter will enter the main screen 1 automatically. If the system is normal, the meter will enter the main screen 1 directly. The main screen 1 is shown as below: Main Screen 1 Main Screen 1: 1: The running status of meter. If the system of meter is working well, it displays “OK”. Otherwise it displays “ERR”. 2:Steam compensation tips, BH for saturated steam, GR for superheated steam; 11 OK BH AP ST OV 00103 FLOW 0.000Nm3 /h 00000000. Nm3 1234 -123.8℃ 2758.5KPa 2 3 4 5 6 7 8 1 10 9
  • 5. Page 3of 20 3:Pressure sensor type hints. When the sensor is gauge pressure sensor display "GP", when the sensor for absolute pressure sensor display "AP". 4: Temperature and pressure parameter overflow , If the system of meter is abnormal or the temperature is manually set, it displays “ST”. If they are temperature sensors and the temperature sensors are working well, it will be blank. (The temperature range is -50℃ ~ +300℃) , If the system of meter is abnormal or the pressure is manually set, it displays “SP”. If it is pressure sensor and the pressure sensor is working well, it will be blank. (The absolute pressure range is 50KPa - 20000KPa);When the temperature and pressure are abnormal or manual settings, display "TP". 5: Indicator of operation parameters overflow. If the operation parameters overflow, it displays “OV”. If the system of meter is working well, it will be blank. (Overflow includes the parameters which can’t be negative are negative, the parameters which can’t be zero are zero, and parameters beyond the indication range.) 6:Instrument communication state information display, before three are expressed, and the four said the parity bit, 0: no parity; 1: odd parity; 2: parity check; fifth, said the baud rate, the 0:1200; 1:2400; 2:4800; 3:9600. When the table number is 1, check for no parity, baud rate is 9600, the display interface prompt displays "00103". The instrument output current if the output current overflow overflow flag, display "mA", the normal display parameters for communication. 7: Indicator of running modes. It displays the battery voltage in battery mode, displays “Ⅱ” in two-wire current mode, and displays “Ⅲ” in three-wire mode. 8: Flow rate. The maximum value is 9999 999. 9: Total flow. The maximum value is in 8 bits, and if total flow is more than 8 bits, it will display 9999 9999. 10: Temperature. If the internal setting is manually set, it displays the setting temperature. Otherwise it displays the temperatures which are collected by the temperature sensors on-the-spot. 11: Pressure. If the meter is set in manual mode, it displays the setting pressure. Otherwise it displays the pressure which is collected by pressure sensor on-the-spot. Main Screen 2 OK BH AP ST OV 00103 Oper 0.000m3 /h 00000000. m3 1234 -123.8℃ 2758.5KPa
  • 6. Page 4of 20 Main Screen 2: Display flow rate in real-time working condition, total flow in standard condition, current temperature and pressure. Main Screen 3 Main Screen 3: 123.4Hz: Display the running frequency of sensor, the maximum value is 9999. Fz1.0017: Medium density or compressibility factor. If the measured medium is fluid, it displays the set density. If the measured medium is natural gas, it displays compressibility factor. Otherwise it will be blank. Oper 0.000m3/h: Flow rate in working condition, the maximum value is 9999999. Flow 0.000m3/h: Flow rate in standard condition, the maximum value is 9999999. 2.3 Steup In 1 the main screen, main screen 2 or 3 on the main screen, press the F2 key to enter setup options, input corresponding password to enter the menu, press the F1 key to move the cursor position, F3 button to modify the size of the figures, the F2 key to enter the menu. 1) Level menu (instrument basic set) password: 100300;; 2) Two menu (instrument calibration set) password: 200400; 3) Three menu (instrument Self-test) password: 010000; Password: 0***** Shift Enter Rev 0.0Hz Fz1.0017 Oper 0.000 m3 /h Flow 0.000 m3 /h -124.5℃ 12345.6KPa Oper 0.000 m3 /h Flow 0.000 Nm3 /h
  • 7. Page 5of 20 2.4 Self-test In the flow state, press "F2" button to enter the set state. Enter the password "010000"; the "shift" and "modify" button to set the correct password, press "confirm" button to confirm. The correct password, enter the setup; incorrect, wrong password prompt!". If the system of meter is abnormal, enter this menu to check the details of running status, √ is ok, and × means this option is abnormal. After powering on, the meter will do self-checking. If there are one or some abnormal options, the meter will display the self-test menu. When the meter is running, it also can enter this menu to check the running status of meter. 2.5 Basic Setup In Setup menu, it can set the operation parameters of meter. In order to prevent unauthorized operation or wrong operation, it needs to input password before entering this menu. In the flow state, press "F2" button to enter the set state. Enter the password "100300"; the "shift" and "modify" button to set the correct password, press "confirm" button to confirm. The correct password, enter the setup; incorrect, wrong password prompt!". After inputting correct password, the LCD will show as below. Setup menu 1: Select the measuring medium. It can select the following mediums: 1. Gas volume in standard condition(Gas volume) ,Instantaneous flow unit: Nm3 /h; 2. Gas mass(Gas Mass) ,Instantaneous flow unit: Kg/h; According to the flow display unit selection medium .If you select the volume, enter the settings menu 2. Otherwise enter the settings menu 3. Medium type: Shift Next Rev Gas volume
  • 8. Page 6of 20 Setup menu 2: Std density, when the medium type of gas quality, the need to set the standard density of gas. The density of the measured medium is density at 20 C and a high pressure (101.325Kpa). Setup menu 3: Cut Frequency. When the frequency of the interfering signal is less than the value, the meter will automatically set the flow to zero. This setting can be a good way to suppress low frequency interference. Setup menu 4: Fz Compensation. Compression factor correction, effective range: Yes / No. Setup menu 5: Relative density. Relative density of natural gas, dimensionless. This parameter is provided by the gas analysis report. Std density: Shift Next Rev 1.0000 Kg/m3 Fz Compensation: NO Shift Next Rev Relative density: Shift Next Rev 0.664 Cut Frequency: 000 Hz Shift Next Rev
  • 9. Page 7of 20 Setup menu 5: Molar composition. Mole percent of nitrogen and carbon dioxide in natural gas. This parameter is provided by the gas analysis report. Setup menu 6: Instantaneous flow range and output type, The output type has two kinds of working conditions, flow rate (Oper.) and the standard condition flow (Std.) , and the working conditions are corresponding to the unit: m3/h, and the corresponding unit of the standard flow rate: Nm3/h. Set the maximum flow, this value is 20mA corresponding value when there is 4-20mA output。 Setup menu 7: Instrument original pulse and Pulse output. If the "Direct is selected, the output is used to be equivalent to the original instrument frequency. If selecting “rate”, the output is used for pulse output (Flow rate). When selecting “rate”, the first value of Freq is the frequency of pulse which is correspond to flow 0, and the second value of Freq is the frequency of pulse which is correspond to maximum flow, The Scale can’t be zero or negative. Pulse: rate Scale:000001.00 Freq:0000-5000Hz Shift Next Rev Molar composition: N2: 01.57 Co2: 00.68 Shift Next Rev Current: Oper. Flow scale: Shift Next Rev 000500.00
  • 10. Page 8of 20 Setup menu 8: Damping time, 0-9. “Vib coe” is vibration resistance coefficient. 0 means no vibration resistance. This value is larger, the more strange ability of vibration resistance could have. But the large coefficient also might resist irregular flow signal. Adjust this value flexibly according to different applications. Setup menu 9: Frequency band adjustment (Band), Filtering adjustment (Filter) and Gain adjustment (Gain). Using the three parameters accurately can make the meter working in the best performance (Laypeople shouldn’t be permitted to modify this menu). Setup menu 10: Set Device ID, Baud rate, Parity of RS485 communication. Damping time: 0 Vib coe: 0 Shift Next Rev Band: 0/7 Filter: 0/7 Gain: 12/15 Shift Next Rev Device ID: 0001 Baud rate: 9600 Parity: NONE Shift Next Rev
  • 11. Page 9of 20 Setup menu 11: T input: Collection mode of temperature signal and temperature setup. The temperature range is -999.9 — 999.9, and the unit is ℃. If the collection mode is “setup”, the meter will correct the flow by setting temperature. T setup: Temperature setup. There are two collection modes of temperature signal (Temperature sensors and setup). When the temperature of sensor is too large or invalid, the meter calculates the flow with the setting temperature. The default value is 20 ℃. Normal T: The temperature in standard condition, operation data when measuring gas. Setup menu 12: P input: Input collection mode of pressure. It can select “setup” or “sensor”. If selecting “setup”, the meter will compensate the flow with the setting pressure. P setup: Pressure setup, absolute pressure of operation parameters. Unit is KPa. Atmo P: Atmosphere pressure. Set as the average atmosphere pressure in local. Use this value to calculate flow. Unit is KPa. Setup menu 13: High alarm. Set the parameter of high alarm and electrical level of alarm output. (HART board doesn’t support this function) High alarm: Param: None level: low Shift Next Rev T input: Setup T setup: +020.0 Normal T: +020.0 Shift Next Rev P input: Setup P setup: +00800.0 Atmo P: 101.325 Shift Next Rev
  • 12. Page 10of 20 Setup menu 14: High alarm value. Set the high alarm value and difference value. Difference value is used to prevent alarm vibration around high alarm value. The difference value can make the alarm vibration in control area, but reduce the control precision at the same time. Set this value according application and experience. Setup menu 15: Low alarm. Set the parameter of low alarm and electrical level of alarm output. Setup menu 16: Low alarm value. Set the low alarm value and difference value. Refer to high alarm value. Setup menu 17: Equivalent coefficient. Equivalent equals to specific or common numerical quantity. This value used to make the flow rate to output equivalent pulse. Unit is m3/p (m3/p is cubic meter per pulse). High alarm value: +000000.0000 Hyst: 000.000 Shift Next Rev Low alarm: Param: None level: low Shift Next Rev Low alarm value: +000000.0000 Hyst: 000.000 Shift Next Rev Equivalent coe: Shift Next Rev 000.0100
  • 13. Page 11of 20 2.6 Calibration The parameters in this menu are very important. In order to prevent unauthorized operation or wrong operation, it needs to input password before entering this menu. In the flow state, press "F2" button to enter the set state. Enter the password "200400"; the "shift" and "modify" button to set the correct password, press "confirm" button to confirm. The correct password, enter the setup; incorrect, wrong password prompt!". After inputting correct password, the LCD will show as below. Total base setting. Bit by bit modification, also can be the initial cumulative flow value cleared. Temperature channel: Input correction coefficient and sensor type to correct the temperature which is collected by temperature sensor. If the collection mode of temperature signal is temperature setup, there is no need to set these parameters. T Zero: When calculating flow, use the temperature collected by temperature sensor adding T zero. T coe: Correct the temperature in a multiple. If not, T coe is 1. Sensor type can select Pt100 or Pt1000. Pressure channel: Input correction coefficient to correct the pressure which is collected by pressure sensor. If the collection mode of pressure signal is pressure setup, there is no need to set these parameters. P Zero: The calculating pressure is the pressure collected by pressure sensor adding P zero. T zero: +0.00 T coe: 1.000 Sensor: Pt100 Shift Exit Rev P zero: +0.00 P coe: 1.000 P gain: 5/7 AP Shift Next Rev Total flow:Std. 00000200.0000 Clear Exit Clear
  • 14. Page 12of 20 P coe: Correct the pressure in a multiple. If not, P coe is 1. P gain: Amplification factor of signal collected by pressure sensor. GP: gauge pressure sensor; AP: absolute pressure sensor. Flow coefficient: When setting flow coefficient, it can set by section, the number of section is 0-9. Freq: Frequency of section, the input range is 0-9999. Coe: Flow coefficient corresponding to different section. After calibration, input the frequency of section and flow coefficient from section 0 to section 9. Note: If the ten sections are not all in use, for example, there are five sections in use (Section 0 to section 4), set section of frequency 5000 and flow coefficient of section 4 in section 5. Press F2 Next key to enter the average flow coefficient. Average flow coefficient: It is used for non-linearity correction. When the coefficients of section close up to the average flow coefficient, then it can reduce the nonlinear error greatly, and improve the accuracy of meter. Current output: input correction parameter to adjust the zero point of current output. Note: if modifying this parameter, it will shut off the current output. Therefore, if the current output is in use, please don’t modify this parameter. Average flow coe Shift Exit Rev 000000.0000 Flow coe: Sect 0 Freq: 5000 Coe: 000000.0000 Shift Next Rev Current zero: DC Exit Inc 20/40
  • 15. Page 13of 20 2.7 Password In the flow state, press "F2" button to enter the set state. Enter the password "006210"; the "shift" and "modify" button to set the correct password, press "confirm" button to confirm. The correct password, enter the setup; incorrect, wrong password prompt!".In this menu, it can modify the password of total reset, setup and calibration. Enter this menu, press F1 Shift key select the option which is needed to modify, enter, input the old password, and then input new password in new password option, press F2 Enter key. If the old password is correct, the LCD will display modification successful, and then enter main screen 1 automatically. Otherwise the LCD will display modification failed, and then enter main screen 1 automatically. Setup pwd Total clear pwd Calibration pwd Shift Enter Exit Setup pwd: Old pwd: 0***** New Pwd: ****** Shift Enter Exit
  • 16. Page 14of 20 Part 3 Electrical Connection 3.1 Sensor Connection 1 2 3 4 5 6 7 8 9 10 S1 GND S2 V- P- P+ V+ B B A Path 1 Path 2 Vortex precession flow meter Sensor Pressure Sensor temperature Senor Path 1 of Vortex precession flow meter sensor: S1: +; GND: -. Path 2 of Vortex precession flow meter sensor: S2: +; GND: -. Pressure Sensor: V-: Pressure sensor power supply -; P-: Pressure sensor signal -; P+: Pressure sensor signal +; V+: Pressure sensor power supply +. Temperature Sensor: B: Pt100 (1); B: Pt100 (1); A: Pt100 (2).
  • 17. Page 15of 20 3.2 Outputs Connection 1. Three-Wire Current Output Wiring 2. Two-Wire Current Output Wiring
  • 18. Page 16of 20 3. Three-Wire Pulse Output Wiring (Flow rate) 4. Three-Wire Equivalent Output Wiring (Total flow) 5.The wirings of RS485 output Part 4 Troubleshooting Fault Cause Solution
  • 19. Page 17of 20 No output signal after power on 1. No fluid flowing or the flow rate is under starting flow. 2. The connections of power supply and output are incorrect. 3. The pre-amplifier is damaged (The calculator can’t count, and the flow rate is 0). 4. The circuit of driving amplifier is damaged (The display of calculator is normal). 1. Increase the flow rate or replace a flow meter with smaller nominal diameter to meet the requirement of flow range. 2. Make the connection correct. 3. Replace the pre-amplifier. 4. Replace the damaged components in the circuit of driving amplifier. The meter outputs signal when no flow 1. The interference of bad grounding of meter, strong electricity and interference of other grounding. 2. The higher sensitivity of amplifier or it may produce self excitation. 3. Unstable power supply, bad filtering or other electrical disturbance. 1. Make the grounding well 2. Replace the pre-amplifier. 3. Repair or replace the power supply. Unstable display of flow rate 1. Unstable flow in pipe 2. The higher or lower sensitivity of amplifier make the output pulses are more counted or less counted. 3. There is debris in the shell of meter. 4. Bad grounding. 5. The flow rate is under the low limit. 6. The downstream seal ring reaches into pipe, and make disturbance. 1. Begin to measure after the flow rate is stable. 2. Replace the pre-amplifier. 3. Remove the debris. 4. Check the grounding, make the grounding well. The displayed total flow is inconsistent as actual total flow 1. The flow coefficient of meter is incorrect. 2. The flow rate on site is higher than the maximum flow of meter. 3. The bad quality of the flow meter. 1. Recalibrate the meter and input the new flow coefficient. 2. Reduce the flow rate in pipe or replace the flow meter. 3. Recalibration
  • 20. Page 18of 20 Abnormal display Bad contact of the key or dead lock the key Replace the display board. System halts after replacement new battery The electrify reset circuit is abnormal, or the oscillating circuit can’t afford to boost. Reinstall the battery (Before reinstall the battery, the meter is needed to discharge more than 5 seconds)