Portable offline generic module that can help to improve slitting and shearing process

1. Projection & Production Planning Engine
(Slitting & Shearing process planning)

2. System overview
This application is supporting slitting and shearing process. Application is
generating projection (forecast) and production planning.
System will try to combine order in a such a way so that loss can be
minimized and for that it will consider existing material , plant capacity , delivery date
and try to combine width and length.
System will generate production plan with cutting chart and cutting report.
This report and chart will help for production.
System is portable module so it can be connected with any system for
planning. Application is developed using open source technologies. It will work offline
and for that it will require some input like inventory , Order , plan capacity and
planning parameter(like trimming , end cut , number of cut). Using this system it can
create production and projection plan and also release production report with cutting
plan.

3. Manual Planning
Excel Database
Business flow – AS is
Projection
Planning
Order Inventory Plant Capacity
Projection
Planning
Suggest
Inventory
Production
Cutting Plan
Cutting Patten
Excel

4. Problems statement
 Projection & Production planning takes lot of time
 Dependence on planners
 Wrong Projection / forecasting planning
 Wrong production planning
 Maximum Scrap / Waste generation
 Increase in stock

5. Material Slitting & Shearing System
Modules
 Projection / Forecasting Planning
 Production Planning
 Material cutting planning
 Integration with any MES application

6. Excel Database
Order Inventory Plant Capacity
Excel
Planning Engine
Projection
Planning
Production
Planning
Order & Material
Mapping
Cutting Plan
Planning
Parameter
Business flow – To be
MES

7. Input Excel
Planning Parameter Material
Order Plant Capacity
Input Excel

8. Output Excel & Report
Order Coil Mapping
Slitting Sequence
Order & Coil allocation
Output Excel

9. System benefits
 Reduce manual mistake related to planning
 Maximum Utilize of machine and plant capacity
 Reduce scrap loss
 Generate production report so that will directly release to production line
 Reduce planner dependence
 Material stock also maintain

10. System will work for below industry
 Steel industry
 Paper industry
 Food industry(biscuit cutting)
 Plastic industry(film service center)
 Textile industry(cutting fabric)

11. Thank You