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Thuwal Sewage Treatment Plant
Package #4
NESMA & PARTNERS COMPANY LTD.
Project Details
• Main Contractor: Nesma & Partners
• GES Designer: Saudi Consult
• Process Designer: Tech Universal UK
• Contract Awarded: November 30, 2011
• Project Duration: 944 days
• Construction Duration: 761 days
• O&M Duration: 180 days
• Mechanical Completion Date: 31 December, 2013
• Project Handover: June 30, 2014
Project Design
• Average influent sewage of 3000 m3/day
• Peak influent sewage of 6000 m3/day
• Peak influent for pretreatment 9,630 m3/day
• Sewage will reach through septic tankers and
Thuwal’s sewage network
• Treated effluent will be used for Thuwal Town’s
irrigation network
Project Layout
Pretreatment
• Headworks Package
Primary/Secondary Treatment
• Biological Treatment Tanks
Tertiary Treatment
Project Schedule
Last Week This Week Cumulative
VarianceSchedule % To Last
week
Actual % To Last week Schedule % Actual % Schedule % Actual %
Engineering - Design 100.00% 100.00% 0.00% 0.00% 100.00% 100.00% 0.0%
Engineering 80.00% 80.00% 0.00% 0.00% 80.00% 80.00% 0.0%
Procurement 80.35% 80.47% 1.55% 1.88% 81.90% 82.35% 0.5%
Construction (Overall) 57.43% 57.63% 0.43% 1.26% 57.85% 58.89% 1.0%
Mobilization, WT: 15.6% 100.00% 100.00% 0.00% 0.00% 100.00% 100.00% 0.0%
Construction, WT: 84.4% 49.55% 49.79% 0.51% 1.49% 50.06% 51.28% 1.2%
Operation 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.0%
Overall Progress 72.99% 73.11% 1.2% 1.55% 74.15% 74.66% 0.5%
Project Schedule
Project Schedule
Project Look Ahead
WBS Completion Date
Major equipment delivery 30th August 2013
Equalization tank A 18th September 2013
Equalization tank B 30th September 2013
Treated water storage tank 7th November 2013
Biological treatment tank A 5th December 2013
Biological treatment tank B 26th December 2013
Electrical utilities 29th December 2013
Non-electrical utilities 29th December 2013
Safety Statistics
• Manhours year to date – 149,910
• Manhours project to date – 433,450
• Number of Incidents Project Total
FAT
on
Job
LTI RDI MTC FAI MVC MV FAT NEAR
Misses
Fires Unsafe
Acts
NIL NIL NIL 4 9 NIL NIL 3 NIL 313
FAT – Fatality LTI – Lost Time Injury/Illness RDI – Restricted Duty Incident
MTC – Medical Treatment Case FAI – First Aid Incident MVC – Motor Vehicle Collision
MV FAT – Motor Vehicle Fatality
Employee Statistics
Team Total Manpower
Construction Team 9
Quality Team 7
Safety Team 8
Administration Support Team 30
Total Indirect Manpower 74
Total Direct Manpower 101
Total Manpower 175
Saudization
GROUP A GROUP B GROUP C
Saudi Total Saudi Total Saudi Total
11 43 24 97 8 35
Percentage 26% 25% 23%
25%
75%
Overall Percentage Saudization
Saudis
Non-Saudis
Saudization
• Training courses that are being provided
– English training (All Saudis)
– Management / contracts training in Jeddah
(Group A & B)
– On site training (Group C)
• Nesma provides Saudi employees not
from the area, one week off every 45 days
Quality Statistics
• Request For Inspection (RFIs)
RFI Issued Rejected
Percentage
Approval
Civil 906 6 99.34%
Electrical 112 0 100%
Communication 19 0 100%
Instrumentation 3 0 100%
Plumbing 66 3 95.45%
Piping 2 0 100%
HVAC 7 0 100%
Welding 39 0 100%
Totals 1154 9 99.22%
Quality Statistics
• Non-Conformance Reports
Internal NCR Issued Closed Open
Construction 12 11 1
Procurement 1 1 0
Aramco NCR Issued Closed Open
Construction 0 - -
Procurement 0 - -
Quality Statistics
• Log Book Entries
Discipline Issued Closed Open
General 12 12 0
Civil 111 109 2
Electrical 14 14 0
Instrumentation 2 2 0
Communication 13 12 1
Fire Protection 1 1 0
Plumbing 30 30 0
Piping 4 4 0
HVAC 8 8 0
Welding 3 3 0
Coating 1 1 0
Operation Building
Lift Station
Headworks Structure
Blowers Building
Chlorination Building
Equalization Tanks
Biological Treatment Tanks
Treated Effluent Tank
Evaporation Ponds
Thank You

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Nesma & Parnters Presentation

  • 1. Thuwal Sewage Treatment Plant Package #4 NESMA & PARTNERS COMPANY LTD.
  • 2. Project Details • Main Contractor: Nesma & Partners • GES Designer: Saudi Consult • Process Designer: Tech Universal UK • Contract Awarded: November 30, 2011 • Project Duration: 944 days • Construction Duration: 761 days • O&M Duration: 180 days • Mechanical Completion Date: 31 December, 2013 • Project Handover: June 30, 2014
  • 3. Project Design • Average influent sewage of 3000 m3/day • Peak influent sewage of 6000 m3/day • Peak influent for pretreatment 9,630 m3/day • Sewage will reach through septic tankers and Thuwal’s sewage network • Treated effluent will be used for Thuwal Town’s irrigation network
  • 8. Project Schedule Last Week This Week Cumulative VarianceSchedule % To Last week Actual % To Last week Schedule % Actual % Schedule % Actual % Engineering - Design 100.00% 100.00% 0.00% 0.00% 100.00% 100.00% 0.0% Engineering 80.00% 80.00% 0.00% 0.00% 80.00% 80.00% 0.0% Procurement 80.35% 80.47% 1.55% 1.88% 81.90% 82.35% 0.5% Construction (Overall) 57.43% 57.63% 0.43% 1.26% 57.85% 58.89% 1.0% Mobilization, WT: 15.6% 100.00% 100.00% 0.00% 0.00% 100.00% 100.00% 0.0% Construction, WT: 84.4% 49.55% 49.79% 0.51% 1.49% 50.06% 51.28% 1.2% Operation 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.0% Overall Progress 72.99% 73.11% 1.2% 1.55% 74.15% 74.66% 0.5%
  • 11. Project Look Ahead WBS Completion Date Major equipment delivery 30th August 2013 Equalization tank A 18th September 2013 Equalization tank B 30th September 2013 Treated water storage tank 7th November 2013 Biological treatment tank A 5th December 2013 Biological treatment tank B 26th December 2013 Electrical utilities 29th December 2013 Non-electrical utilities 29th December 2013
  • 12. Safety Statistics • Manhours year to date – 149,910 • Manhours project to date – 433,450 • Number of Incidents Project Total FAT on Job LTI RDI MTC FAI MVC MV FAT NEAR Misses Fires Unsafe Acts NIL NIL NIL 4 9 NIL NIL 3 NIL 313 FAT – Fatality LTI – Lost Time Injury/Illness RDI – Restricted Duty Incident MTC – Medical Treatment Case FAI – First Aid Incident MVC – Motor Vehicle Collision MV FAT – Motor Vehicle Fatality
  • 13. Employee Statistics Team Total Manpower Construction Team 9 Quality Team 7 Safety Team 8 Administration Support Team 30 Total Indirect Manpower 74 Total Direct Manpower 101 Total Manpower 175
  • 14. Saudization GROUP A GROUP B GROUP C Saudi Total Saudi Total Saudi Total 11 43 24 97 8 35 Percentage 26% 25% 23% 25% 75% Overall Percentage Saudization Saudis Non-Saudis
  • 15. Saudization • Training courses that are being provided – English training (All Saudis) – Management / contracts training in Jeddah (Group A & B) – On site training (Group C) • Nesma provides Saudi employees not from the area, one week off every 45 days
  • 16. Quality Statistics • Request For Inspection (RFIs) RFI Issued Rejected Percentage Approval Civil 906 6 99.34% Electrical 112 0 100% Communication 19 0 100% Instrumentation 3 0 100% Plumbing 66 3 95.45% Piping 2 0 100% HVAC 7 0 100% Welding 39 0 100% Totals 1154 9 99.22%
  • 17. Quality Statistics • Non-Conformance Reports Internal NCR Issued Closed Open Construction 12 11 1 Procurement 1 1 0 Aramco NCR Issued Closed Open Construction 0 - - Procurement 0 - -
  • 18. Quality Statistics • Log Book Entries Discipline Issued Closed Open General 12 12 0 Civil 111 109 2 Electrical 14 14 0 Instrumentation 2 2 0 Communication 13 12 1 Fire Protection 1 1 0 Plumbing 30 30 0 Piping 4 4 0 HVAC 8 8 0 Welding 3 3 0 Coating 1 1 0