SlideShare a Scribd company logo
1 of 98
Download to read offline
BULAN-C WELLHEAD PLATFORM
Fabrication, Hook-up, and Commissioning
1
Fabrication, Hook-up, and Commissioning
PROJECT INFORMATIONPROJECT INFORMATION
BACKGROUND
General
• Contract No. 3000000580
• Provision of Fabrication, Offshore Transportation and Installation, and
Hook-up, and Commissioning Services for Bulan-C Wellhead Platform
Scope of Work
3
• Engineering, procurement, and construction
• Hook-up and commissioning of new BLC (4-legged, 15 slots)
• Riser Tie-in and SDV Installation at CKR
• Modification of existing CKP telecomm & control systems
• Purging and packing of new 24-inch subsea pipeline, BLC to CKR
BACKGROUND
Duration and Milestones : June 2013 to October 2014
• Contract award 07 - Jun - 2013
• Jacket MCD 12 - Jul – 2014
4
• Jacket Sail-away 08 - Aug – 2014
• Topsides MCD 13 - Aug – 2014
• Topsides Sail-away 22 - Aug – 2014
• Offshore MCD 25 - Oct - 2014
WORK LOCATIONS / FIELD MAP
5
CAKERAWALA FACILITIES
BLC
6
ORGANIZATION CHART
7
KEY DATES
Activity Description From To
1 Risk Assessment 6-Aug-14 -
2 IPOP/Flawless Workshop 7-Aug-14 -
3 Mobilize AWB from SIN to SKL 31-Aug-14 6-Sep-14
4 Pre-mob briefing for TNS Crew at BPK 6-Sep-14 6-Sep-14
5 Pre-mob briefing for Marine Crew at SKL 7-Sep-14 7-Sep-14
8
5 Pre-mob briefing for Marine Crew at SKL 7-Sep-14 7-Sep-14
6 D & A Test for all Personnel at SKL 7-Sep-14 7-Sep-14
7 Construction spread loading at SKL 7-Sep-14 8-Sep-14
8 Mobilize AWB to JDA 8-Sep-14 10-Sep-14
9 Meeting with OIM/OPNS 10-Sep-14 10-Sep-14
10 Anchor handling at BLC 10-Sep-14 12-Sep-14
KEY DATES
Activity Description From To
14 Brownfield - HUC work at CKP 15-Sep-14 29-Sep-14
15 Post HUC work & Platform hand-over 29-Sep-14 4-Oct-14
11 Gangway Installation 13-Sep-14 -
12 Greenfield - HUC work at BLC 14-Sep-14 4-Oct-14
13 Brownfield - HUC work at CKR 15-Sep-14 2-Oct-14
9
15 Post HUC work & Platform hand-over 29-Sep-14 4-Oct-14
16 Retrieve anchors and demobilize to SKL/Sin 5-Oct-14
GREENFIELD SCOPE OF WORKGREENFIELD SCOPE OF WORK
BLC Hook-up and Commissioning
BLC HOOK-UP & COMMISSIONING
Structural
• Install shipped-loose section of downcomer pipes
• Re-instate of staircase at SDV Deck to Sea Deck
• Grind smooth 4 nos. lifting padeyes @ main deck
• Blasting & painting works (carry over from T &I)
Mechanical / Piping
• Tie-in riser of new 24-inch BLC to CKR pipeline
11
• Install new 24-inch riser valve
• Hook-up shipped-loose piping at Cellar Deck, at and below Pump
Access Deck, and Boat Landing (approx. 53 joints)
• Install and commission Open Drain Pump at Sea Deck
• Install remaining fire & safety equipment
• System reinstatement leak testing (10 test packs)
• Commission utility systems
• Pipeline purging and nitrogen packing/preservation
BLC HOOK-UP & COMMISSIONING
Electrical
• Install solar arrays at Main Deck
• Install 5 nos. lighting fixtures at Sea Deck
• Re-instate 4 nos. Flood light & 2 no. Emergency light remove due to
obstruction during jacket transportation
• Commission power generation, small power & lighting systems
Instrument
12
• Install telecomm antenna and associated accessories
• Tie-in fusible plug and ESD system devices
• Commission control and shutdown systems including helideck lighting
• Establish voice/data communication with CKP
BROWNFIELD SCOPE OF WORKBROWNFIELD SCOPE OF WORK
CKR Riser Tie-In
Riser Tie-in at CKR (SIMOPS mode)
Structural
• To complete installation of ESDV Access Platform
• Install handrails and gratings
Mechanical / Piping
• Install 24” topside spool at CKR Cellar Deck
• Install 24” topside riser of pipeline from BLC
• Install shutdown valve XV -0908
14
• Install shutdown valve XV -0908
• Re-instatement test of 24” bend spool after hydrotesting
• N2 service leak testing of 24” topside piping
Instrument
• Install tubing & terminate control cable for XV -0908
• Install and commission Gas Detector GDT / GDR -9706A
• Testing of XV -0908
BROWNFIELD SCOPE OF WORK
Modification of CKP TelecommunicationModification of CKP Telecommunication
and Control Systems
CKP COMM/CONTROL SYS MODIFICATION
Telecommunication
• Install telecom antenna CKQ – ANT - 9027
• Upgrade existing telecommunication system
• Cabling works including new MCT installation
• Establish voice/data communication between CKP and BLC
Control / Shutdown / Monitoring Systems
• Upgrade DCS (distributed control system)
16
• Upgrade DCS (distributed control system)
• Upgrade SDS (shutdown system)
• Upgrade WGFM (wet gas flow metering system)
• Upgrade SDM (sand detection & monitoring system)
Electrical
• Install wireless broadband indoor unit & switch device server for BLC at
Communication Room
• Install gateway and CCTV decoder for BLC at Control Room
SCHEDULE OF WORKSSCHEDULE OF WORKS
OVERALL SCHEDULE
18
BLC HUC SCHEDULE
19
CKR BROWNFIELD SCHEDULE
20
CKP & CKQ SYSTEM MODIFICATION SCHEDULE
21
MANPOWER OVERALL LOADING
22
Overall 252 pax
MANPOWER DIRECT LOADING
23
Overall 91 pax
MANHOUR ESTIMATE
Manning Levels Per Platform
• BLC - 75 men working day shift
• CKR - 45 men day shift
• CKP - 10 men working day shift
Estimated Man-Hours
• CARIGALI HESS : 3,780
24
• CARIGALI HESS : 3,780
• TNS Indirect : 14,040
• TNS Direct : 32,760
• Vendor reps & specialist services : 4,620
• Marine crew & catering : 30,240
• Total estimated man-hours : 85,440
WORKS EXECUTION STRATEGYWORKS EXECUTION STRATEGY
WORKS EXECUTION STRATEGY
Personnel Accommodation and Movement
• AWB moored at BLC
• Daily crews inter-rig to CKR and CKP via dedicated Crew Boat
• CKP - 10 men working
• CKR - 45 men working
26
• 5 Pax Package Vendors (Instrument & Controls) accomodated at CKQ
CKR Hot Work
• SIMOPS hot work inside safe house habitat SHH’s
• 2 hot work location at any given time
WORKS EXECUTION STRATEGY
Material Handling @ BLC
• BLC Platform crane for materials from BLC Main Deck to Cellar Deck
Lay Down Area
• BLC Platform crane to lift gangway during installation
• Piping and Structural materials will be transferred from Cellar Deck lay
down area to final position by manual handling
Material Handling @ CKR
27
Material Handling @ CKR
• CKR Platform crane for materials & equipment from AHTS to CKR
Cellar Deck lay down area.
• Piping and Structural materials will be transferred from lay down area to
final position by manual handling using lifting aids
• All lifting equipment and gears shall comply with LMS Rev. 2
requirements (6 weeks Schedule and cost impact if to comply with LMS
Rev.3)
WORKS EXECUTION STRATEGY
MAJOR INSTALLATION WORKS FOR EXECUTIONMAJOR INSTALLATION WORKS FOR EXECUTION
Gangway Installation at BLC (Post IPOP : AWB on heading
to SW)
Shutdown Valve & Actuator Installation @ BLC Deck
24” Pipe Spool Installation@ CKR Cellar Deck
28
Shutdown Valve & Actuator Installation at CKR SDV Deck
MARINE SPREADMARINE SPREAD
ACCOMODATION WORK BARGE
AWB Swiber Victorious
• 300-men capacity
• 8-point mooring system
• 1,200 m2 clear deck space
• 300 MT SWL crane at 11m
radius
• crane limited to 1.5m swell, 20
30
• crane limited to 1.5m swell, 20
knot winds, 2o roll
• gangway limited to 1.5m swell,
20 knot winds
• 2,043 m3 fuel storage, 544 days
at 80%
• 2 x 50 MT water making capacity
• Helideck for Sikorsky 71
SUPPORT VESSELS
AHT/S VOS Hyperion
• 5,150 BHP main engines
• 67 MT bollard pull
• 13 knots maximum speed
• built in 2010
• anchor handling & supply runs
31
AHT No. 2 Swissco Sapphire
• 5,150 BHP main engines
• 60 MT bollard pull
• 12 knots maximum speed
• built in 2007
• anchor handling & towing
SUPPORT VESSELS
Crew Boat TMS 7
• 3 x 1.350HP main engines
• 23 knots max/cruising speed
• 90 passengers
• 67 m2 clear deck space, 2MT/m2 deck
loading
32
loading
• built in 2010
ANCHOR PATTERNS
33
ANCHOR PATTERNS
34
BLC PIPING: Utility Piping
35
BLC PIPING: Pipeline Riser Spools
36
BLC PIPING: Utility Piping
37
BLC PIPING: Utility Piping
38
BLC PIPING: Utility Piping
39
Install solar arrays at Main Deck
Install solar arrays at Main Deck
40
Install solar arrays at Main Deck
41
Install lighting fixtures at Sea Deck
42
Install lighting fixtures
43
Install telecomm antenna and associated accessories
Telecomm antenna and associated accessories
44
Tie-in fusible plug and ESD system devices
45
Modify ESDV Access Platform
46
GANGWAY INSTALLATION @ BLC
47
GANGWAY INSTALLATION @ BLC
91
GANGWAY INSTALLATION @ BLC
92
GANGWAY INSTALLATION @ BLC
50
GANGWAY INSTALLATION @ BLC
51
SDV & Actuator Installation @ BLC
52
SDV & Actuator Installation @ BLC
53
SDV & Actuator Installation @ BLC
54
SDV & Actuator Installation @ BLC
55
CKP – Telecoms Upgrade
56
CKP – Telecoms Upgrade
57
CKP – Telecoms Upgrade
58
CKP – Telecoms Upgrade
59
New MCT Location at TER
CKP DCS & SDS Upgrade
60
CKP DCS & SDS Upgrade
61
CKP DCS & SDS Upgrade
62
CKP DCS & SDS Upgrade
63
CKP DCS & SDS Upgrade
64
CKP DCS & SDS Upgrade
65
CKP DCS & SDS Upgrade
66
24” Pipe Spool Handling Method @ CKR
67
24” Pipe Spool Handling Method @ CKR
68
24” Pipe Spool Handling Method @ CKR
69
STEP 3
24” Pipe Spool Handling Method @ CKR
70
24” Pipe Spool Handling Method @ CKR
71
24” Pipe Spool Handling Method @ CKR
72
24” Pipe Spool Handling Method @ CKR
73
24” Pipe Spool Handling Method @ CKR
74
24” Pipe Spool Handling Method @ CKR
75
24” Pipe Spool Handling Method @ CKR
76
SDV / Actuator Handling Method @ CKR
77
SDV / Actuator Handling Method @ CKR
78
SDV / Actuator Handling Method @ CKR
79
SDV / Actuator Handling Method @ CKR
80
SDV / Actuator Handling Method @ CKR
81
SDV / Actuator Handling Method @ CKR
82
SDV / Actuator Handling Method @ CKR
83
SDV / Actuator Handling Method @ CKR
84
SDV / Actuator Handling Method @ CKR
85
SDV / Actuator Handling Method @ CKR
86
SDV / Actuator Handling Method @ CKR
87
SDV / Actuator Handling Method @ CKR
88
SDV / Actuator Handling Method @ CKR
89
SDV / Actuator Handling Method @ CKR
90
Install shipped-loose section of downcomer pipes
Downcomer pipes
91
Re-instate staircase at SDV Deck to Sea Deck
Staircase at SDV Deck to Sea Deck
92
Lowering of staircase at SDV Deck to Sea Deck
Staircase at SDV Deck to Sea Deck
93
BLC PIPING: Utility Piping
94
BLC PIPING: Pipeline Riser Spools
95
BLC PIPING: Utility Piping
96
CKR Riser Tie-in & SDV Installation Scope
97
4.BLC IPOP -7th August 2014 - Post Session Update -8.8.14

More Related Content

What's hot

Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...
Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...
Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...ATIF HUSSAIN
 
J Ray Firsts
J Ray FirstsJ Ray Firsts
J Ray FirstsMyLast1
 
Engineering of Subsea Production Systems
Engineering of Subsea Production SystemsEngineering of Subsea Production Systems
Engineering of Subsea Production SystemspetroEDGE
 
INPO Presentation - Sequoyah SGRP
INPO Presentation - Sequoyah SGRPINPO Presentation - Sequoyah SGRP
INPO Presentation - Sequoyah SGRPD. Alan Day
 
Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...
Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...
Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...Javan Meinwald, MBA, MS
 
Cem 350 gilbane corp mep retrofit systems overview 4 2011
Cem 350 gilbane corp mep retrofit systems overview  4 2011Cem 350 gilbane corp mep retrofit systems overview  4 2011
Cem 350 gilbane corp mep retrofit systems overview 4 2011miresmaeil
 
MCS Presentation
MCS PresentationMCS Presentation
MCS PresentationArranEwan
 
Cv supplement-2003-1229274598762649-1
Cv supplement-2003-1229274598762649-1Cv supplement-2003-1229274598762649-1
Cv supplement-2003-1229274598762649-1robinking277
 
Rebo general presentation 2014-07
Rebo general presentation 2014-07Rebo general presentation 2014-07
Rebo general presentation 2014-07laure_martroye
 
National Oilwell Varco Drilling Automation and Optimization 2017 03 03
National Oilwell Varco Drilling Automation and Optimization 2017 03 03National Oilwell Varco Drilling Automation and Optimization 2017 03 03
National Oilwell Varco Drilling Automation and Optimization 2017 03 03Javan Meinwald, MBA, MS
 
Proposed Methodology Shore Approach
Proposed Methodology  Shore ApproachProposed Methodology  Shore Approach
Proposed Methodology Shore ApproachMohd Zaini Baharum
 
On the Necessity of Time-based Updates in SDN
On the Necessity of Time-based Updates in SDNOn the Necessity of Time-based Updates in SDN
On the Necessity of Time-based Updates in SDNOpen Networking Summits
 
Asif Mahmood Resume
Asif Mahmood ResumeAsif Mahmood Resume
Asif Mahmood ResumeAsif Mahmood
 

What's hot (20)

Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...
Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...
Projects Department Weekly Report - SVC AlJouf-2, Dynamic and Static Rea... d...
 
J Ray Firsts
J Ray FirstsJ Ray Firsts
J Ray Firsts
 
ISO/FDIS 20519
ISO/FDIS 20519ISO/FDIS 20519
ISO/FDIS 20519
 
Engineering of Subsea Production Systems
Engineering of Subsea Production SystemsEngineering of Subsea Production Systems
Engineering of Subsea Production Systems
 
INPO Presentation - Sequoyah SGRP
INPO Presentation - Sequoyah SGRPINPO Presentation - Sequoyah SGRP
INPO Presentation - Sequoyah SGRP
 
CV of AKRAM (2)
CV of AKRAM (2)CV of AKRAM (2)
CV of AKRAM (2)
 
Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...
Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...
Accutant Solutions for Shales and Tight Sands as presented atPay it Forward N...
 
Dariush.resume
Dariush.resumeDariush.resume
Dariush.resume
 
Cem 350 gilbane corp mep retrofit systems overview 4 2011
Cem 350 gilbane corp mep retrofit systems overview  4 2011Cem 350 gilbane corp mep retrofit systems overview  4 2011
Cem 350 gilbane corp mep retrofit systems overview 4 2011
 
MCS Presentation
MCS PresentationMCS Presentation
MCS Presentation
 
Cv supplement-2003-1229274598762649-1
Cv supplement-2003-1229274598762649-1Cv supplement-2003-1229274598762649-1
Cv supplement-2003-1229274598762649-1
 
MNC-14
MNC-14MNC-14
MNC-14
 
Subsea Separation presentation
Subsea Separation presentationSubsea Separation presentation
Subsea Separation presentation
 
Rebo general presentation 2014-07
Rebo general presentation 2014-07Rebo general presentation 2014-07
Rebo general presentation 2014-07
 
Tank 700 kl
Tank 700 klTank 700 kl
Tank 700 kl
 
Michael McIntosh New CV 2
Michael McIntosh New CV 2Michael McIntosh New CV 2
Michael McIntosh New CV 2
 
National Oilwell Varco Drilling Automation and Optimization 2017 03 03
National Oilwell Varco Drilling Automation and Optimization 2017 03 03National Oilwell Varco Drilling Automation and Optimization 2017 03 03
National Oilwell Varco Drilling Automation and Optimization 2017 03 03
 
Proposed Methodology Shore Approach
Proposed Methodology  Shore ApproachProposed Methodology  Shore Approach
Proposed Methodology Shore Approach
 
On the Necessity of Time-based Updates in SDN
On the Necessity of Time-based Updates in SDNOn the Necessity of Time-based Updates in SDN
On the Necessity of Time-based Updates in SDN
 
Asif Mahmood Resume
Asif Mahmood ResumeAsif Mahmood Resume
Asif Mahmood Resume
 

Similar to 4.BLC IPOP -7th August 2014 - Post Session Update -8.8.14

Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017Abdul Alim Dewan
 
Final Presentation Talha (1).pptx
Final Presentation Talha (1).pptxFinal Presentation Talha (1).pptx
Final Presentation Talha (1).pptxTalhaAbdulRehman2
 
Ground Investigation by Horizontal Directional Drilling
Ground Investigation by Horizontal Directional DrillingGround Investigation by Horizontal Directional Drilling
Ground Investigation by Horizontal Directional DrillingTim Leung
 
Piotr Blaut Student Placement
Piotr Blaut Student PlacementPiotr Blaut Student Placement
Piotr Blaut Student PlacementPiotr Blaut
 
Facilities Engineering Presentation
Facilities Engineering PresentationFacilities Engineering Presentation
Facilities Engineering PresentationHudbay Minerals Inc.
 
Dynamic Sectoring of Torremolinos' Water Distribution Network
Dynamic Sectoring of Torremolinos' Water Distribution NetworkDynamic Sectoring of Torremolinos' Water Distribution Network
Dynamic Sectoring of Torremolinos' Water Distribution NetworkSimón José Pulido Leboeuf
 
InterMoor Installation of Subsea Pile and Manifold at AC24
InterMoor Installation of Subsea Pile and Manifold at AC24InterMoor Installation of Subsea Pile and Manifold at AC24
InterMoor Installation of Subsea Pile and Manifold at AC24jonathonmiller2008
 
930DickWardTetraTechnologies.pdf
930DickWardTetraTechnologies.pdf930DickWardTetraTechnologies.pdf
930DickWardTetraTechnologies.pdfRaviNobleseas
 
RV Thuwal - Refit project overview by Maritime Survey Australia
RV Thuwal - Refit project overview by Maritime Survey AustraliaRV Thuwal - Refit project overview by Maritime Survey Australia
RV Thuwal - Refit project overview by Maritime Survey AustraliaMichaelUberti
 
Tabnak Drilling Management
Tabnak Drilling ManagementTabnak Drilling Management
Tabnak Drilling ManagementMojrian Web
 
Global Gravity - TubeLock brochure
Global Gravity - TubeLock brochureGlobal Gravity - TubeLock brochure
Global Gravity - TubeLock brochureGlobal Gravity
 
Advent Portfolio - Presentation - 2022.pptx
Advent Portfolio - Presentation - 2022.pptxAdvent Portfolio - Presentation - 2022.pptx
Advent Portfolio - Presentation - 2022.pptxShyamPrasadThiraviam
 
Subsea pipelines the remotely welded retrofit tee for hot tap applications ...
Subsea pipelines the remotely welded retrofit tee for hot tap applications   ...Subsea pipelines the remotely welded retrofit tee for hot tap applications   ...
Subsea pipelines the remotely welded retrofit tee for hot tap applications ...Neil Woodward
 

Similar to 4.BLC IPOP -7th August 2014 - Post Session Update -8.8.14 (20)

Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017Resume -Abdul Alim Dewan -2017
Resume -Abdul Alim Dewan -2017
 
Final Presentation Talha (1).pptx
Final Presentation Talha (1).pptxFinal Presentation Talha (1).pptx
Final Presentation Talha (1).pptx
 
Ground Investigation by Horizontal Directional Drilling
Ground Investigation by Horizontal Directional DrillingGround Investigation by Horizontal Directional Drilling
Ground Investigation by Horizontal Directional Drilling
 
tanajib
tanajibtanajib
tanajib
 
Piotr Blaut Student Placement
Piotr Blaut Student PlacementPiotr Blaut Student Placement
Piotr Blaut Student Placement
 
BPClairRidge
BPClairRidgeBPClairRidge
BPClairRidge
 
Facilities Engineering Presentation
Facilities Engineering PresentationFacilities Engineering Presentation
Facilities Engineering Presentation
 
Dynamic Sectoring of Torremolinos' Water Distribution Network
Dynamic Sectoring of Torremolinos' Water Distribution NetworkDynamic Sectoring of Torremolinos' Water Distribution Network
Dynamic Sectoring of Torremolinos' Water Distribution Network
 
InterMoor Installation of Subsea Pile and Manifold at AC24
InterMoor Installation of Subsea Pile and Manifold at AC24InterMoor Installation of Subsea Pile and Manifold at AC24
InterMoor Installation of Subsea Pile and Manifold at AC24
 
COBRA PRESENTATION
COBRA  PRESENTATIONCOBRA  PRESENTATION
COBRA PRESENTATION
 
930DickWardTetraTechnologies.pdf
930DickWardTetraTechnologies.pdf930DickWardTetraTechnologies.pdf
930DickWardTetraTechnologies.pdf
 
RV Thuwal - Refit project overview by Maritime Survey Australia
RV Thuwal - Refit project overview by Maritime Survey AustraliaRV Thuwal - Refit project overview by Maritime Survey Australia
RV Thuwal - Refit project overview by Maritime Survey Australia
 
Tabnak Drilling Management
Tabnak Drilling ManagementTabnak Drilling Management
Tabnak Drilling Management
 
Global Gravity - TubeLock brochure
Global Gravity - TubeLock brochureGlobal Gravity - TubeLock brochure
Global Gravity - TubeLock brochure
 
Incident summary 08.10.12 "Bibby Topaz"
Incident summary 08.10.12 "Bibby Topaz"Incident summary 08.10.12 "Bibby Topaz"
Incident summary 08.10.12 "Bibby Topaz"
 
Gas CCS in the UK - Tom Snow at the UKCCSRC Gas CCS Meeting, University of Su...
Gas CCS in the UK - Tom Snow at the UKCCSRC Gas CCS Meeting, University of Su...Gas CCS in the UK - Tom Snow at the UKCCSRC Gas CCS Meeting, University of Su...
Gas CCS in the UK - Tom Snow at the UKCCSRC Gas CCS Meeting, University of Su...
 
Paper
PaperPaper
Paper
 
Advent Portfolio - Presentation - 2022.pptx
Advent Portfolio - Presentation - 2022.pptxAdvent Portfolio - Presentation - 2022.pptx
Advent Portfolio - Presentation - 2022.pptx
 
Vedam Design: Dredging Solutions
Vedam Design: Dredging Solutions Vedam Design: Dredging Solutions
Vedam Design: Dredging Solutions
 
Subsea pipelines the remotely welded retrofit tee for hot tap applications ...
Subsea pipelines the remotely welded retrofit tee for hot tap applications   ...Subsea pipelines the remotely welded retrofit tee for hot tap applications   ...
Subsea pipelines the remotely welded retrofit tee for hot tap applications ...
 

4.BLC IPOP -7th August 2014 - Post Session Update -8.8.14

  • 1. BULAN-C WELLHEAD PLATFORM Fabrication, Hook-up, and Commissioning 1 Fabrication, Hook-up, and Commissioning
  • 3. BACKGROUND General • Contract No. 3000000580 • Provision of Fabrication, Offshore Transportation and Installation, and Hook-up, and Commissioning Services for Bulan-C Wellhead Platform Scope of Work 3 • Engineering, procurement, and construction • Hook-up and commissioning of new BLC (4-legged, 15 slots) • Riser Tie-in and SDV Installation at CKR • Modification of existing CKP telecomm & control systems • Purging and packing of new 24-inch subsea pipeline, BLC to CKR
  • 4. BACKGROUND Duration and Milestones : June 2013 to October 2014 • Contract award 07 - Jun - 2013 • Jacket MCD 12 - Jul – 2014 4 • Jacket Sail-away 08 - Aug – 2014 • Topsides MCD 13 - Aug – 2014 • Topsides Sail-away 22 - Aug – 2014 • Offshore MCD 25 - Oct - 2014
  • 5. WORK LOCATIONS / FIELD MAP 5
  • 8. KEY DATES Activity Description From To 1 Risk Assessment 6-Aug-14 - 2 IPOP/Flawless Workshop 7-Aug-14 - 3 Mobilize AWB from SIN to SKL 31-Aug-14 6-Sep-14 4 Pre-mob briefing for TNS Crew at BPK 6-Sep-14 6-Sep-14 5 Pre-mob briefing for Marine Crew at SKL 7-Sep-14 7-Sep-14 8 5 Pre-mob briefing for Marine Crew at SKL 7-Sep-14 7-Sep-14 6 D & A Test for all Personnel at SKL 7-Sep-14 7-Sep-14 7 Construction spread loading at SKL 7-Sep-14 8-Sep-14 8 Mobilize AWB to JDA 8-Sep-14 10-Sep-14 9 Meeting with OIM/OPNS 10-Sep-14 10-Sep-14 10 Anchor handling at BLC 10-Sep-14 12-Sep-14
  • 9. KEY DATES Activity Description From To 14 Brownfield - HUC work at CKP 15-Sep-14 29-Sep-14 15 Post HUC work & Platform hand-over 29-Sep-14 4-Oct-14 11 Gangway Installation 13-Sep-14 - 12 Greenfield - HUC work at BLC 14-Sep-14 4-Oct-14 13 Brownfield - HUC work at CKR 15-Sep-14 2-Oct-14 9 15 Post HUC work & Platform hand-over 29-Sep-14 4-Oct-14 16 Retrieve anchors and demobilize to SKL/Sin 5-Oct-14
  • 10. GREENFIELD SCOPE OF WORKGREENFIELD SCOPE OF WORK BLC Hook-up and Commissioning
  • 11. BLC HOOK-UP & COMMISSIONING Structural • Install shipped-loose section of downcomer pipes • Re-instate of staircase at SDV Deck to Sea Deck • Grind smooth 4 nos. lifting padeyes @ main deck • Blasting & painting works (carry over from T &I) Mechanical / Piping • Tie-in riser of new 24-inch BLC to CKR pipeline 11 • Install new 24-inch riser valve • Hook-up shipped-loose piping at Cellar Deck, at and below Pump Access Deck, and Boat Landing (approx. 53 joints) • Install and commission Open Drain Pump at Sea Deck • Install remaining fire & safety equipment • System reinstatement leak testing (10 test packs) • Commission utility systems • Pipeline purging and nitrogen packing/preservation
  • 12. BLC HOOK-UP & COMMISSIONING Electrical • Install solar arrays at Main Deck • Install 5 nos. lighting fixtures at Sea Deck • Re-instate 4 nos. Flood light & 2 no. Emergency light remove due to obstruction during jacket transportation • Commission power generation, small power & lighting systems Instrument 12 • Install telecomm antenna and associated accessories • Tie-in fusible plug and ESD system devices • Commission control and shutdown systems including helideck lighting • Establish voice/data communication with CKP
  • 13. BROWNFIELD SCOPE OF WORKBROWNFIELD SCOPE OF WORK CKR Riser Tie-In
  • 14. Riser Tie-in at CKR (SIMOPS mode) Structural • To complete installation of ESDV Access Platform • Install handrails and gratings Mechanical / Piping • Install 24” topside spool at CKR Cellar Deck • Install 24” topside riser of pipeline from BLC • Install shutdown valve XV -0908 14 • Install shutdown valve XV -0908 • Re-instatement test of 24” bend spool after hydrotesting • N2 service leak testing of 24” topside piping Instrument • Install tubing & terminate control cable for XV -0908 • Install and commission Gas Detector GDT / GDR -9706A • Testing of XV -0908
  • 15. BROWNFIELD SCOPE OF WORK Modification of CKP TelecommunicationModification of CKP Telecommunication and Control Systems
  • 16. CKP COMM/CONTROL SYS MODIFICATION Telecommunication • Install telecom antenna CKQ – ANT - 9027 • Upgrade existing telecommunication system • Cabling works including new MCT installation • Establish voice/data communication between CKP and BLC Control / Shutdown / Monitoring Systems • Upgrade DCS (distributed control system) 16 • Upgrade DCS (distributed control system) • Upgrade SDS (shutdown system) • Upgrade WGFM (wet gas flow metering system) • Upgrade SDM (sand detection & monitoring system) Electrical • Install wireless broadband indoor unit & switch device server for BLC at Communication Room • Install gateway and CCTV decoder for BLC at Control Room
  • 21. CKP & CKQ SYSTEM MODIFICATION SCHEDULE 21
  • 24. MANHOUR ESTIMATE Manning Levels Per Platform • BLC - 75 men working day shift • CKR - 45 men day shift • CKP - 10 men working day shift Estimated Man-Hours • CARIGALI HESS : 3,780 24 • CARIGALI HESS : 3,780 • TNS Indirect : 14,040 • TNS Direct : 32,760 • Vendor reps & specialist services : 4,620 • Marine crew & catering : 30,240 • Total estimated man-hours : 85,440
  • 25. WORKS EXECUTION STRATEGYWORKS EXECUTION STRATEGY
  • 26. WORKS EXECUTION STRATEGY Personnel Accommodation and Movement • AWB moored at BLC • Daily crews inter-rig to CKR and CKP via dedicated Crew Boat • CKP - 10 men working • CKR - 45 men working 26 • 5 Pax Package Vendors (Instrument & Controls) accomodated at CKQ CKR Hot Work • SIMOPS hot work inside safe house habitat SHH’s • 2 hot work location at any given time
  • 27. WORKS EXECUTION STRATEGY Material Handling @ BLC • BLC Platform crane for materials from BLC Main Deck to Cellar Deck Lay Down Area • BLC Platform crane to lift gangway during installation • Piping and Structural materials will be transferred from Cellar Deck lay down area to final position by manual handling Material Handling @ CKR 27 Material Handling @ CKR • CKR Platform crane for materials & equipment from AHTS to CKR Cellar Deck lay down area. • Piping and Structural materials will be transferred from lay down area to final position by manual handling using lifting aids • All lifting equipment and gears shall comply with LMS Rev. 2 requirements (6 weeks Schedule and cost impact if to comply with LMS Rev.3)
  • 28. WORKS EXECUTION STRATEGY MAJOR INSTALLATION WORKS FOR EXECUTIONMAJOR INSTALLATION WORKS FOR EXECUTION Gangway Installation at BLC (Post IPOP : AWB on heading to SW) Shutdown Valve & Actuator Installation @ BLC Deck 24” Pipe Spool Installation@ CKR Cellar Deck 28 Shutdown Valve & Actuator Installation at CKR SDV Deck
  • 30. ACCOMODATION WORK BARGE AWB Swiber Victorious • 300-men capacity • 8-point mooring system • 1,200 m2 clear deck space • 300 MT SWL crane at 11m radius • crane limited to 1.5m swell, 20 30 • crane limited to 1.5m swell, 20 knot winds, 2o roll • gangway limited to 1.5m swell, 20 knot winds • 2,043 m3 fuel storage, 544 days at 80% • 2 x 50 MT water making capacity • Helideck for Sikorsky 71
  • 31. SUPPORT VESSELS AHT/S VOS Hyperion • 5,150 BHP main engines • 67 MT bollard pull • 13 knots maximum speed • built in 2010 • anchor handling & supply runs 31 AHT No. 2 Swissco Sapphire • 5,150 BHP main engines • 60 MT bollard pull • 12 knots maximum speed • built in 2007 • anchor handling & towing
  • 32. SUPPORT VESSELS Crew Boat TMS 7 • 3 x 1.350HP main engines • 23 knots max/cruising speed • 90 passengers • 67 m2 clear deck space, 2MT/m2 deck loading 32 loading • built in 2010
  • 35. BLC PIPING: Utility Piping 35
  • 36. BLC PIPING: Pipeline Riser Spools 36
  • 37. BLC PIPING: Utility Piping 37
  • 38. BLC PIPING: Utility Piping 38
  • 39. BLC PIPING: Utility Piping 39
  • 40. Install solar arrays at Main Deck Install solar arrays at Main Deck 40
  • 41. Install solar arrays at Main Deck 41
  • 42. Install lighting fixtures at Sea Deck 42
  • 44. Install telecomm antenna and associated accessories Telecomm antenna and associated accessories 44
  • 45. Tie-in fusible plug and ESD system devices 45
  • 46. Modify ESDV Access Platform 46
  • 52. SDV & Actuator Installation @ BLC 52
  • 53. SDV & Actuator Installation @ BLC 53
  • 54. SDV & Actuator Installation @ BLC 54
  • 55. SDV & Actuator Installation @ BLC 55
  • 56. CKP – Telecoms Upgrade 56
  • 57. CKP – Telecoms Upgrade 57
  • 58. CKP – Telecoms Upgrade 58
  • 59. CKP – Telecoms Upgrade 59 New MCT Location at TER
  • 60. CKP DCS & SDS Upgrade 60
  • 61. CKP DCS & SDS Upgrade 61
  • 62. CKP DCS & SDS Upgrade 62
  • 63. CKP DCS & SDS Upgrade 63
  • 64. CKP DCS & SDS Upgrade 64
  • 65. CKP DCS & SDS Upgrade 65
  • 66. CKP DCS & SDS Upgrade 66
  • 67. 24” Pipe Spool Handling Method @ CKR 67
  • 68. 24” Pipe Spool Handling Method @ CKR 68
  • 69. 24” Pipe Spool Handling Method @ CKR 69 STEP 3
  • 70. 24” Pipe Spool Handling Method @ CKR 70
  • 71. 24” Pipe Spool Handling Method @ CKR 71
  • 72. 24” Pipe Spool Handling Method @ CKR 72
  • 73. 24” Pipe Spool Handling Method @ CKR 73
  • 74. 24” Pipe Spool Handling Method @ CKR 74
  • 75. 24” Pipe Spool Handling Method @ CKR 75
  • 76. 24” Pipe Spool Handling Method @ CKR 76
  • 77. SDV / Actuator Handling Method @ CKR 77
  • 78. SDV / Actuator Handling Method @ CKR 78
  • 79. SDV / Actuator Handling Method @ CKR 79
  • 80. SDV / Actuator Handling Method @ CKR 80
  • 81. SDV / Actuator Handling Method @ CKR 81
  • 82. SDV / Actuator Handling Method @ CKR 82
  • 83. SDV / Actuator Handling Method @ CKR 83
  • 84. SDV / Actuator Handling Method @ CKR 84
  • 85. SDV / Actuator Handling Method @ CKR 85
  • 86. SDV / Actuator Handling Method @ CKR 86
  • 87. SDV / Actuator Handling Method @ CKR 87
  • 88. SDV / Actuator Handling Method @ CKR 88
  • 89. SDV / Actuator Handling Method @ CKR 89
  • 90. SDV / Actuator Handling Method @ CKR 90
  • 91. Install shipped-loose section of downcomer pipes Downcomer pipes 91
  • 92. Re-instate staircase at SDV Deck to Sea Deck Staircase at SDV Deck to Sea Deck 92
  • 93. Lowering of staircase at SDV Deck to Sea Deck Staircase at SDV Deck to Sea Deck 93
  • 94. BLC PIPING: Utility Piping 94
  • 95. BLC PIPING: Pipeline Riser Spools 95
  • 96. BLC PIPING: Utility Piping 96
  • 97. CKR Riser Tie-in & SDV Installation Scope 97