Siemens simatic simatic pcs 7 5

CatalogSTPCS7·October2004
simatic
SIMATIC PCS 7
Process Control System
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Trademarks
All product designations may be trademarks or product
names of Siemens AG or supplier companies whose
use by third parties for their own purposes could violate
the rights of the owners.
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s
The products listed in this catalog
are also available in the electronic
Catalog CA 01 on CD-ROM
Order No.:
E86060-D4001-A100-C3-7600
Please contact your nearest
Siemens branch office
© Siemens AG 2004
SIMATIC PCS 7
Catalog
ST PCS 7 · October 2004
Online Edition
Introduction 1
System-neutral components
2
SIMATIC PCS 7 BOX
3
Engineering System
4
Operator System
5
Batch automation
6
SIMATIC Route Control
7
IT world
8
Communication
9
Automation systems
10
Process I/O
11
Migration to SIMATIC PCS 7
12
Appendix
13
The products and sys-
tems described in this
catalog are manufac-
tured/distributed under
application of a certified
quality management
system in accordance
with DIN EN ISO 9001
(Certified Registration
No. 1323-03). The certif-
icate is recognized by
all IQNet countries.
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AuD_Einleitungsseiten_en.FH10 Fri Oct 22 15:37:24 2004 Seite 1
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C M Y CM MY CY CMY K
Welcome to
Automation and Drives
1/2 Siemens ST PCS 7 · October 2004
We would like to welcome you to Automation and
Drives and our comprehensive range of products,
systems, solutions and services for production and
process automation and building technology
worldwide.
With Totally Integrated Automation and Totally
Integrated Power, we deliver solution platforms based
on standards that offer you a considerable savings
potential.
Discover the world of our technology now. If you need
more detailed information, please contact one of your
regional Siemens partners.
They will be glad to assist you.
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Probedruck
1/3Siemens ST PCS 7 · October 2004
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Probedruck
Siemens ST PCS 7 · October 20041/4
With the launch of Totally Integrated Automation, we were
the first ones on the market to consistently implement the
trend from equipment to an integrated automation solution,
and have continuously improved the system ever since.
Whether your industry is process- and production-oriented or
a hybrid, Totally Integrated Automation is a unique "common
solution" platform that covers all the sectors.
Totally Integrated Automation is an integrated platform for the
entire production line - from receiving to technical processing
Totally Integrated Automation –
innovations for more productivity
Industrial
Ethernet
PROCESS FIELD
GAMMA instabus
Building
Technology
ERP
Enterprise
Resource
Planning
MES
Manufacturing
Execution
Systems
Ethernet
Ethernet
Material
Management
Equipment
Management
Production
Order
Management
Production
Operations
Recording
SIMATIC NET
Industrial
Communication
Industrial Wireless
Communication/
MOBIC
ECOFAST IP65
Decentral
Automation System
Micro-Automation
and
Actuator-Sensor
Interface Level
AS-Interface
PROFIBUS
Industrial
Ethernet
Safety Integrated
Control SINAUT Telecontrol
System
SIMATIC
Software
SIMATIC
Machine Vision
PC-based Automation
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Probedruck
and production areas to shipping. Thanks to the system-oriented
engineering environment, integrated, open communications
as well as intelligent diagnostics options, your plant now
benefits in every phase of the life cycle.
In fact, to this day we are the only company worldwide that
can offer a control system based on an integrated platform
for both the production and process industry.
Plant
Information
Management
Detailed
Production
Scheduling
SIMATIC IT Framework
Production Modeler
Product Specification
Management System
Laboratory Information
Management System
Field Instru-
mentation/
Analytics
SIMATIC PCS 7
Process Control
System
SIMATIC
Controller/
Automation
System
SIMATIC HMI
Human Machine
Interface
Drive Systems/
SINAMICS
PROFIBUS PA
SENTRON
Circuit
Breakers
Sensor
Technology
IQ-Sense
SIMATIC
Distributed
I /O
SIMOTION
Motion Control
System
SINUMERIK
Numeric
Control
SIMOCODE-DP
Motor
Protection
and Control SINAMICSSIMODRIVE
HART
SIWAREX
Weighing
Technology
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Probedruck
Totally Integrated Power –
energy distribution and management
from one source
Planning and configuration
Products and systems
Communications
Process/production
automation
Load
manage-
ment
HMI Graphs Prognoses
PROCESS FIELD BUS
Totally Integrated Power™ by Siemens offers integrated
solutions for energy distribution in functional and industrial
buildings covering everything from medium-high voltage to
power outlets.
Totally Integrated Power™ is based on integration in
planning and configuration as well as coordinated products
and systems. In addition, it features communications and
software modules for connecting power distribution systems
to industrial automation and building automation, thereby
offering a substantial savings potential.
£ 110 kV
U
I
coso
P
W
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Substation
Distribution
Maintenance
task
Hall 1 Air conditioning system
checkup
Distribution 3 Replacing circuit
breaker contacts
Infeed II Replacing meters
Message/
error
manage-
ment
Selective
protection
Protocols Power
quality
Cost center
CODES
V=VACATION
H=HOLIDAY
S=SICK
REGULAR HOLIDAY OTHER
OVER THE HOURS
TIME & ONE-HALF
SICK VACATION
TOTAL HOURS
DATE
IN
OUT
IN
OUT
OVERTIME
SUN MON TUE WED THUR FRI SAT SUN TOTAL
TOTAL HOURS
DATE
IN
OUT
IN
OUT
OVERTIME
TOTAL HOURS
DATE
IN
OUT
IN
OUT
OVERTIME
DATE:
EMPLOYEE
COST CENTER
PAY PERIOD BEGINNING
PAY PERIOD ENDING
central ON
OFF
local ON
OFF
tripped
Building
automation
Main-
tenance
instabus EIB
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Introduction
System architecture
SIMATIC PCS 7
■Overview
SIMATIC PCS 7 System Configuration
SIMATIC PCS 7 – The process control system for Totally In-
tegrated Automation
Using Totally Integrated Automation (TIA), Siemens provides uni-
form automation technology on one single platform for all appli-
cations of process automation, starting with input logistics, cov-
ering production or primary processes as well as downstream
(secondary) processes, up to output logistics. This uniform au-
tomation technology also facilitates the optimization of all com-
pany operations, covering the enterprise resource planning
(ERP) level, the management execution system (MES) level, the
process control level, down to the field level.
Horizontal integration
Horizontal integration means that common and standard hard-
ware/software components from the SIMATIC product portfolio
are used for the complete production process - covering input
logistics, primary and secondary processes, up to output logis-
tics.
As the process control system component of Totally Integrated
Automation, SIMATIC PCS 7 uses standard hardware and soft-
ware components from the SIMATIC TIA range. The uniform data
management, communication and configuration capabilities of
TIA offer an open platform for advanced, future-oriented and
economical automation solutions in all sectors of the process in-
dustry, manufacturing industry and hybrid industries (which in-
clude a mixture of continuous/batch/discrete processes such as
in the glass or pharmaceuticals industries).
While secondary and logistics processes in the process and hy-
brid industries are often automated by Motion Control and
SIMATIC components, the primary processes are a domain of
the SIMATIC PCS 7 process control system.
Within the TIA network, SIMATIC PCS 7 not only handles stan-
dard (primary) process control tasks, but it can also automate
secondary processes (e.g. filling, packaging) or input/output lo-
gistics (e.g. raw material distribution, storage) for a production
location.
Vertical integration
Vertical integration is characterized by uniform and transparent
data communication from the ERP level, through the MES level
and the Control level, down to the field level. It is reflected in the
increased fusion of automation technology and information tech-
nology and their standards in the wake of establishing company-
wide information networks. This enables the modularization and
standardization of whole subprocesses, resulting in far higher
flexibility of production.
Vertical integration of SIMATIC PCS 7 into the company environ-
ment includes:
• Integration in the company-wide information network
• Integration of field systems
By linking the automation level to the IT world, process data be-
comes available throughout the company for evaluation, plan-
ning, coordination and optimization of operation, production pro-
cesses and commercial processes. Also taken into account are
the geographical requirements of distributed production facili-
ties, as is the case with global companies.
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Introduction
System architecture
SIMATIC PCS 7
SIMATIC PCS 7 is optimized for integration of distributed field
systems into the process control system, and is based on
PROFIBUS technology. PROFIBUS is simple, rugged and reli-
able, and is used worldwide in all sectors of the process, manu-
facturing and hybrid industries – for input/output logistics as well
as for primary and secondary processes. It supports redun-
dancy and failsafe architectures, in addition to online expan-
sions, and can be used in standard environments or in hazard-
ous areas. The plant can be equipped with classical signal
inputs/outputs on the ET 200 distributed I/O station, or with
state-of-the-art, intelligent field devices.
■Benefits
The innovative design of SIMATIC PCS 7 is based on a modular
and open architecture using state-of-the-art SIMATIC technol-
ogy, consistent implementation of industrial standards, and pro-
cess control functionalities combined with high performance.
This means that with the SIMATIC PCS 7 process control system,
users can achieve cost-effective implementation and economi-
cal operation of process control facilities during all phases of
their life cycle and with due allowance for all aspects: from plan-
ning, engineering, commissioning and training to operation,
maintenance, servicing, expansion and renovation. In the pro-
cess, SIMATIC PCS 7 unifies high performance and reliability
with simple and safe operation and maximum convenience.
Customers benefit from Totally Integrated Automation and the
SIMATIC PCS 7 process control system mainly through
• calculable development, implementation and life cycle costs,
• minimization of engineering resources,
• process optimization options,
• flexibility to adapt quickly to changes in requirements,
• advantages resulting from the use of SIMATIC standard com-
ponents, such as
- low hardware and engineering costs,
- proven quality and stability,
- simple, fast definition and selection of system components,
- low costs for spare parts,
- short delivery times for spare parts and expansion compo-
nents,
- worldwide availability,
- savings in logistics, maintenance and training costs.
■Function
A consistent and homogeneous overall system
SIMATIC PCS 7 is a modern process control system that can be
used alone and in combination with Motion Control and SIMATIC
as a consistent and homogeneous overall system. The appeal of
SIMATIC PCS 7 is likely to increase in keeping with the demand
for seamless, consistent automation engineering, fueled by un-
relenting competition and pressure on prices, and the demand
for production plants of increasing flexibility, and the need to en-
hance productivity.
Against the background of increasing complexity, due in partic-
ular to the merging of automation engineering with information
technology, the importance of system platforms that are uniform
in both horizontal and vertical directions is growing, while that of
automation solutions with so-called "best-in-class products“ is
waning. As a component of Totally Integrated Automation, SI-
MATIC PCS 7 is therefore ideally equipped for the challenges of
the future.
High performance and outstanding system characteristics - to-
gether with consistent data management, communication and
configuration - guarantee that the typical demands made of a
process control system are fully met by SIMATIC PCS 7:
7 simple and reliable process control,
7 user-friendly operation and visualization,
7 powerful, fast and consistent system-wide engineering,
7 system-wide online alterability,
7 open system architecture at all levels,
7 flexibility and scalability,
7 redundancy at all levels,
7 failsafe automation solutions,
7 comprehensive field bus integration,
7 flexible solutions for batch processes,
7 direct connection to the IT world.
Flexibility and scalability
As a result of its modular and open architecture, which is based
on selected hardware and software components from the stan-
dard SIMATIC range, SIMATIC PCS 7 can be applied effectively
in small and large plants alike. It allows easy expansion or sys-
tem modification to enable customers to meet the changing pro-
duction requirements of their facility. SIMATIC PCS 7 is scalable
from a small single system consisting of approx. 160 process
objects (motors, valves, PID controllers), such as might be used
for a laboratory system or a test center, up to a distributed multi-
user system with client/server architecture and approx.
60,000 process objects, such as might be used for automation
of a very large production plant or for groups of connected facil-
ities.
SIMATIC PCS 7 thus covers all sizes of plant - and if the plant
grows, SIMATIC PCS 7 grows with it!
Open for the future
SIMATIC PCS 7 is based on modular hardware and software
components, which are perfectly matched to one another due to
their conformance with TIA. These components are flexible and
expandable, and are open for future enhancements through the
use of standard interfaces with long-term stability. This means it
is possible to provide long-term protection for customer invest-
ments despite high innovation speeds and short product life cy-
cles.
SIMATIC PCS 7 consistently applies new, powerful technologies
together with internationally established industrial standards
such as IEC, XML, PROFIBUS, Ethernet, TCP/IP, OPC,
@aGlance, ISA 88 and ISA 95, just to mention a few.
SIMATIC PCS 7’s openness covers all levels and applies as
much to automation system and process peripherals as to oper-
ator and engineering systems, industrial communication net-
works or the SIMATIC IT framework as a link to information, co-
ordination and planning tools for company management.
However, this openness is not only characterized by the system
architecture, horizontal/vertical integration and communication,
but also by programming and data exchange interfaces for user
programs as well as import/export functions for graphics, text
and data, e.g. from the CAD/CAE world.
SIMATIC PCS 7 can therefore also be combined with compo-
nents from other vendors, and integrated in existing infrastruc-
tures.
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Introduction
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Siemens ST PCS 7 · October 2004
2/2 System documentation
2/3 Administration
2/4 Software Update Service
2/5 ES/OS/BATCH/IT basic devices
2/5 Introduction
2/6 Basic hardware
2/10 Multi-VGA graphic cards
2/11 Operating devices/monitors
2/12 Operating system
System-neutral
components
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System documentation
2
■Overview
Complete documentation for the SIMATIC PCS 7 process control
system is available on CD-ROM. The documentation comes in
3 languages (German/English/French) and includes all essential
manuals: from system-wide documentation to individual de-
scriptions of engineering tools, distributed I/Os, automation sys-
tems, operator systems and communication components. Get-
ting Started items with sample projects are available by way of
practical introduction.
A separate programming guide for creating driver blocks is also
available. This programming guide helps the advanced
SIMATIC PCS 7 user to create system-conform driver blocks,
which can be placed like standard components on system plans
and automatically parameterized and configured in HW Config.
In addition there is a multilingual S7 Manual Collection, which in-
cludes manuals for SIMATIC S7-200/300/400, SIMATIC C7, the
LOGO! logic module, SIMATIC DP, SIMATIC PC, SIMATIC pro-
gramming units, STEP 7, Engineering Software, Runtime Soft-
ware, SIMATIC PCS 7, SIMATIC HMI and SIMATIC NET. Compre-
hensive documentation is thus available for all SIMATIC S7
components used in context with SIMATIC PCS 7.
The TELEPERM M Manual Collection is a bilingual (German and
English) collection of TELEPERM M manuals on CD-ROM. It re-
places the complete documentation for the SIMATIC PCS 7 with
all the relevant manuals for TELEPERM M migration.
■More information
The "SIMATIC Technical Documentation Guide" on the Internet
directs you straight to the technical documentation available for
the various SIMATIC products and systems in the languages
German, English, French, Italian and Spanish.
Additional information is available in the Internet under:
http://www.siemens.com/simatic-docu
C) Subject to export regulations: AL: N, ECCN: EAR99S
D) Subject to export regulations: AL: N, ECCN: 5D992B1
■Selection and Ordering Data Order No.
SIMATIC PCS 7
Documentation CD
6ES7 650-0XX06-8YX8 D)
SIMATIC PCS 7 documentation
on CD-ROM, trilingual (German,
English, French)
Contents include:
• General documentation for
SIMATIC PCS 7, e.g.
- What’s new in PCS 7 V6.0
- Outline description of SIMATIC
PCS 7
- Getting Started with PCS 7
First Contact
Part 1 – Basic Functions
Part 2 – Rational Engineering
- ES Configuration Manual
- OS Configuration Manual
- Fault-Tolerant Process Control
Systems
- PC Configuration and Authori-
zation
- 10 ms Time Stamp
- Service Support and Diagnos-
tics
- PCS 7 Block Library
• Distributed I/Os
- ET 200M
- ET 200S
- ET 200iS
• SIMATIC Operator System –
Basic Process Control
• SIMATIC PDM
• SIMATIC Engineering Tools
(STEP 7, CFC, SFC, S7-SCL,
DOCPRO, BATCH, @PCS 7)
• Communication
- S7-300 Communication
- General Communication with
SIMATIC
- Bus Links
- Couplers
- SIMATIC NET Manuals
• SIMATIC Controls (Automation
Systems)
- S7-300, S7-400 Module Data
- S7-300 Central Modules
- S7-400H Fault-Tolerant Sys-
tems
- S7-400F/FH Failsafe Systems
SIMATIC PCS 7 Programming
Instructions for Creating Driver
Blocks
for SIMATIC PCS 7 V6.0 and V5.2,
in Acrobat Reader Format (PDF)
on CD-ROM, German/English
6ES7 653-1XD06-8YX8
SIMATIC S7 Manuals
S7 Manual Collection
Electronic manuals on CD, in
5 languages (German, English,
French, Italian, Spanish)
6ES7 998-8XC01-8YE0 C)
S7 Manual Collection - Mainte-
nance Service for 1 Year
Scope of supply: Current CD
"S7 Manual Collection" and the
three subsequent updates
6ES7 998-8XC01-8YE2 C)
TELEPERM M Migration
Manuals
TELEPERM M Manual Collec-
tion
Electronic manuals on CD-ROM,
bilingual (German, English)
6DL5 900-8AX03-8YX8 C)
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Administration
2
■Overview
Central user management, access control and electronic
signature
SIMATIC Logon offers central user administration with security
and access control based on Windows 2000/XP and Windows
2003 Server for the SIMATIC PCS 7 system components as well
as non-SIMATIC components connected through an interface. It
can be used to fulfill the validation requirements of 21 CFR
Part 11. An electronic signature function can also be used in
conjunction with SIMATIC Logon.
The optional Chipcard Reader can be used for access control in
addition to the keyboard. It is also possible, however, to connect
other logon devices with their corresponding drivers, e.g. a Fin-
gerprint Mouse.
■Function
SIMATIC Logon Admin Tool
Using the SIMATIC Logon Admin Tool it is possible to assign the
roles defined in the SIMATIC PCS 7 applications (e.g. Automa-
tion License Manager and SIMATIC BATCH) to the Windows us-
ers/user groups. Administrators with the necessary Windows ad-
ministrator privileges can also use the SIMATIC Logon Admin
Tool to edit Windows users and user groups.
The SIMATIC Logon Admin Tool is required once per plant (float-
ing license).
SIMATIC Logon Service
The login dialog of the SIMATIC Logon Service is activated when
an application is started which is managed by SIMATIC Logon.
The user receives his specific privileges after making the login,
password and domain entries. The SIMATIC Logon Service dia-
log for logoff, user change or password edit can be called in the
applications.. The SIMATIC Logon Service is required on all cli-
ents/single stations that access applications for which SIMATIC
Logon is used for access protection.
SIMATIC Electronic Signature
The SIMATIC Electronic Signature ensures that operations can-
not be performed until enabled by previously assigned Windows
users/user groups. Users/user groups are assigned to the oper-
ations in the respective application. The SIMATIC Electronic Sig-
nature has to be installed on all clients/single stations of the plant
that access this application.
At the moment this function is implemented as a system function
only on SIMATIC BATCH. However, the Electronic Signature can
be used on any products in the specific applications.
■Options
Access security by means of chipcard reader
A chipcard reader can be used to check a person’s authorization
to access and operate a single station or a client. This method of
access security uses the chipcard as a "key" to the operator ter-
minals. Operations are only allowed when the card is actually in-
serted in the reader.
The unmistakable identification of access rights is required in
particular for plants which have to meet validation requirements.
The chipcard reader is compliant with EN 55022 Class B and
EN 50082-1 standards.
The reader is connected to a serial interface (COM1 or COM2)
of the operator station.
SIMATIC Logon Admin Tool
Floating license for 1 user
Engineering software on CD-ROM
(German, English, French, Span-
ish, Italian) and authorization dis-
kette
6ES7 658-7AX21-2YB5 C)
SIMATIC Logon Service
Single license for 1 installation
Runtime software on CD-ROM
kette
6ES7 658-7BX21-2YA0 C)
SIMATIC Electronic Signature
Single license for 1 installation
Runtime software on CD-ROM
kette
6ES7 658-7CX21-2YB0 C)
Option
Chipcard reader
Chipcard reader as desktop ver-
sion, V.24 connection, PS/2 power
supply with 1.8 m cable, instruc-
tion manual
6ES7 652-0XX01-1XC0
Chipcard
Chipcard for chipcard reader;
1 card required per user;
package with 10 chipcards
6ES7 652-0XX05-1XD1
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Software Update Service
2
■Overview
Siemens offers a SIMATIC PCS 7 Software Update Service. At a
charge this subscription will automatically provide you with all
ServicePacks issued within a year for the SIMATIC PCS 7 soft-
ware products listed in the confirmation of order / software prod-
uct certificate. Delivery is to the address entered in the order.
The subscription is automatically extended for a further year un-
less canceled no later than 3 months prior to expiration.
SIMATIC PCS 7 Software
Update Service
Subscription for 1 year with auto-
matic extension; Requirements:
current software version
6ES7 658-4XX00-0YL0 D)
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ES/OS/BATCH/IT basic devices
Introduction
2
■Overview
For engineering systems (ES), operator systems (OS) and
SIMATIC BATCH and SIMATIC Route Control we provide a range
of modern, powerful basic devices that can also be used for
connecting SIMATIC PCS 7 to the IT world. These basic devices
can be expanded for system-specific purposes, are already op-
timized for use as single stations, clients or servers, and come
equipped with the corresponding multi-lingual version of the op-
erating systems Microsoft Windows 2000 (German, English,
French, Italian and Spanish).
The basic hardware (basic PC unit) can be combined with the
color monitors recommended for SIMATIC PCS 7 in the catalog
"PC-based Automation" to suit the operating environment and
the customer’s requirements.
The system test confirms that the system software of the
SIMATIC PCS 7 process control system can be run on the basic
hardware offered in this catalog. Siemens guarantees the com-
patibility of hardware and software for system configurations
based on components in this catalog.
The use of basic software that is not offered in this catalog is at
the user’s own risk and does not qualify for free support in the
event of any compatibility problems.
Minimum features of basic devices for ES, OS and
SIMATIC BATCH
• Programming device or personal computer with:
- Pentium 4 processor or higher
- min. 512 Mbyte RAM
- min. 40 Gbyte hard disk memory
• Recommended features:
- Programming device or personal computer with:
- Pentium 4 processor with 2 GHz and higher
- 1 Gbyte RAM für server/single stations, 512 Mbyte for clients
- min. 60 Gbyte hard disk memory
• graphics card and monitor with 1280 x 1024 resolution
(min. 1024 x 768)
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Basic hardware
2
■Overview
The basic devices available for engineering systems, operator
systems, SIMATIC BATCH and SIMATIC Route Control are
based on a SIMATIC Rack PC in 19“ design, which is certified
with the CE marking for use in industrial and office environments.
This industrial PC meets the specific requirements of the pro-
cess instrumentation and control system, and has a powerful in-
novative Intel PC architecture. Its service-friendly all-metal hous-
ing is mechanically robust, electromagnetically resistant, and
specially protected from dust by filters and pressurized cooling.
Reliable 24-hour continuous operation at ambient temperatures
between 5 and 40°C is made possible by the use of high-grade
components with high MTBF values and monitoring functions for
the inner housing temperature, fan and program execution.
Specially optimized versions of the standard device are avail-
able for operation as single stations, servers or clients. The op-
erating system and SIMATIC PCS 7 software are delivered in
preinstalled form.
Single stations and servers can be connected in two ways to the
Industrial Ethernet bus:
• through a CP 1613 communications processor for communi-
cation with max. 64 automation systems (incl. redundant sys-
tems) or
• through a simple LAN card (Basic Communication Ethernet for
communication with max. 8 non-redundant automation sys-
tems).
A FastEthernet RJ45 port is already on board in all basic devices
and can be used for connecting to an OS LAN (terminal bus).
■Design
The SIMATIC Rack PC, used as the basic device for engineering
systems, operator systems, SIMATIC BATCH and SIMATIC
Route Control, can be installed in both a vertical and a horizontal
arrangement. It has a robust and service-friendly, flush-mount-
ing metal housing for 19" racks (4 HE) and comes with the follow-
ing features:
• Pentium 4 motherboard with future-oriented Intel architecture
based on an Intel 865G chip set
• Powerful AGP graphics with Dynamic Video Memory, sound
(Line In, Line Out, Mic.) and FastEthernet RJ45 port integrated
on board
• Expansion reserves provided by a total of 6 PCI slots
• 6 slots for drives:
- 3x 5.25“ slots on the front (1 occupied by DVD-ROM on cli-
ent and server or by DVD±RW on single station);
- 2x 3.5" slots on the inside (occupied by 1 hard disk on the
client, and 2 hard disks on the server and single station)
• Enhanced system availability through RAID 1 with 2 EIDE hard
disks on the server and single station
• Second serial interface for server available (COM 2)
• 4 USB 2.0 interfaces on the back
• High electromagnetic compatibility (CE-certified for industrial
and office environments)
• Dust protection by means of pressurized ventilation in con-
junction with a front fan and a dust filter
• PC front complies with IP30 degree of protection when the
front door is closed
• Front door can be locked to prevent unauthorized access to
removable media, control elements and interfaces located at
the front
• Easy and fast installation and maintenance of PC compo-
nents: access to the front drives through a hinged front door;
only 3 screws to open the device
• 3 LED indicators on the front of the PC visualize the operating
status: Power (activated), HD (access to hard disk), Status
(monitoring the fan / temperature)
• Prepared for easy mounting with telescopic rails
• Easy to remove fixing bracket with handles
• Card hold-down device to secure PC modules during trans-
portation and to protect them from vibration and shock
• Power supply unit with temperature-controlled fan
• Power connector lock for the power supply cable
The operating system and SIMATIC PCS 7 software are prein-
stalled on the basic devices. A restore DVD is supplied for
quickly restoring the original status if required.
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Basic hardware
2
■Technical specifications
Basic hardware for single stations, servers and clients
Packaging 19" rack, 4 HE, for horizontal and
vertical installation, prepared for
easy mounting with telescopic
rails,
19" fixing bracket fixture with han-
dle, easy to remove
CPU
• Processor base
• Processor
• Front Side Bus (FSB)
• Second Level Cache
mPGA478
Intel Pentium 4, 2.8 GHz and
higher
800 MHz
512 Kbyte
Main memory
• Type Dual/Single Channel DDR 400
SDRAM (PC 3200)
• Maximum configuration 4 memory bases in total (expand-
able to 4 Gbyte)
• Standard configuration Single station/server: 1 Gbyte (2 x
512 Mbyte)
Client: 512 Mbyte (2 x 256 Mbyte)
Motherboard slots 6 x PCI (long), 1 x AGP 8x
Slots for drives
• On the front 1 x 3.5“ (occupied by diskette
drive)
3 x 5.25“ (1 occupied by DVD-
ROM on client and server or by
DVD±RW on single station)
• On the inside 2 x 3.5“ (2 occupied by HDD on
server/single station; 1 occupied
by HDD on client)
Hard disk memory
• Single station/server EIDE-RAID 1 (mirror) with two
120 Gbyte hard disks, 7200 rpm
• Client 80 Gbyte EIDE hard disk,
7200 rpm
Interchangeable drives • Diskette drive
• Single station: DVD writer
(DVD±RW), 16/8/4x (DVD me-
dia), 48/24/48x (CD media), incl.
burning software
• Server/Client: DVD-ROM (16x
48x)
Graphics card 2D/3D graphics controller on
board, integrated in Intel 865G
chip set, on AGP bus with
Dynamic Video Memory, 1600 x
1200 pixel at 100 Hz image
refresh rate and 64 k colors
Mouse Optical mouse
Power supply 300 W 120/230 V AC, 50/60 Hz,
autorange
Operating system
Single station/client Microsoft Windows 2000 Profes-
sional MUI, preinstalled and on
restore DVD,
switch-selectable: German,
English, French, Italian, Spanish
Server Microsoft Windows 2000 Profes-
sional MUI, incl. 5 CAL (Client
Access Licences), preinstalled
and on restore DVD,
switch-selectable: German,
English, French, Italian, Spanish
Interface modules/interfaces
OS-LAN interface module 10/100/1000 Mbit/s (RJ45
on board)
Plant bus interface module (single
station/server)
• IL 40 S V2 BCE FastEthernet RJ45 (PCI card)
• IL 40 S V2 IE CP 1613 communications proces-
sor with licence
Interfaces
• USB 4 x at rear (high current),
Hi-Speed USB 2.0
• Serial Server: 1 x COM1 and 1 x COM2
(each V.24)
Single station/client: 1 x COM1
(V.24)
• Parallel 1 x LPT1 (25-pin, EPP and ECP)
• Audio 1 x Line In; 1 x Line Out;
1 x Micro In
• VGA 1 x
• Keyboard 1 x PS/2
• Mouse 1 x PS/2
Monitoring functions
Temperature Overshooting of the permissible
operating temperature
Fan Speed monitoring
Watchdog Monitoring the program flow
(monitoring time can be parame-
terized per software)
Front LEDs Power (PC activated)
HD (access to hard disk)
Status (monitoring the fan / tem-
perature)
Ambient conditions
Degree of protection according to
EN 60529
IP20;
front IP30 (with closed front door)
Protection class Protection class I compliant with
IEC 61140
Ambient temperature during opera-
tion
5...40 °C for full expansion
Note: Restrictions in use of
DVD-ROM/CD-RW or DVD±RW
Humidity 5...80% at 25 °C (no condensa-
tion)
Vibration during operation compli-
ant with IEC 60068-2-6
20...200 Hz: 2 m/s2 (approx.
0.2 g)
and interchangeable frames
Shock load during operation com-
pliant with IEC 60068-2-27
9.8 m/s2, 20 ms (approx. 1.0 g)
and interchangeable frames
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Basic hardware
2
■Accessories
Keyboards
The PCS 7 basic devices for ES/OS/BATCH/IT are supplied with
a keyboard. The TK 200 keyboard with PS/2 connection is avail-
able as an additional and expansion component. It is particularly
well suited for process operation with SIMATIC PCS 7 and
comes with German or international key assignment.
Image & Partition Creator
"SIMATIC PC/PG Image & Partition Creator" is available as an op-
tional utility software package for creating regular backups of a
hard disk’s contents and for quickly restoring a saved software
status. Existing software installations are easily duplicated on
devices with the same features and the same purpose. It is
therefore easier and faster to carry out plant expansions and to
completely replace a basic device during servicing. The tool can
also be used to create, change and delete hard disk partitions.
SIMATIC PC/PG Image & Partition Creator supports:
• the saving of hard disk images on a second hard disk, an in-
ternal CD-RW/DVD±RW or an external hard disk drive con-
nected by USB, and the restoring of existing images on the
hard disk
• the menu-prompted creation of a LAN connection to a server
drive or to a PC that is directly connected by crosslink cable
Electromagnetic compatibility (EMC)
Emitted interference EN 55022 Class B, FCC Class A
Immunity to conducted interference
on the supply lines
± 2 kV (IEC 61000-4-4, burst)
± 1 kV (IEC 61000-4-5, surge
symm.)
± 2 kV (IEC 61000-4-5, surge
unsymm.)
Immunity to interference on signal
lines
± 1 kV (IEC 61000-4-4, burst,
length < 10 m)
± 1 kV (IEC 61000-4-5, surge
symm., length > 30 m)
± 2 kV (IEC 61000-4-5, surge
unsymm., length > 30 m)
Immunity to static discharge ± 4 kV, contact discharge
(IEC 61000-4-2)
± 8 kV, air discharge
(IEC 61000-4-2)
Immunity to high-frequency immis-
sion
10 V/m 80% AM; 80 MHz to
1 GHz (IEC 61000-4-3);
10 V/m 50% ED; 900 MHz and
1.89 GHz (IEC 61000-4-3)
10 V, 9 kHz to 80 MHz
(IEC 61000-4-6)
Immunity to magnetic fields 30 A/m, 50/60 Hz (IEC 61000-4-8)
Approvals
Safety directives IEC 60950-1; UL 60950; CSA
Approvals UL 60950, cULus
CE marking Use in the office and industrial
sectors
Emitted intereference: EN 61000-
6-3
Immunity to interference:
EN 61000-6-2
Dimensions and weights
Overall dimensions in mm
(W x H x D)
430 x 177 x 444
Weight approx. 19 kg
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Basic hardware
2
B) Subject to export regulations: AL: N, ECCN: EAR99H
1) The PCS 7 systems are delivered as standard with a "European power
cable". The country-specific versions listed above are required for some
countries.
Single station
SIMATIC PC in rack of 19“ design,
Pentium 4 with 2.8 GHz and more,
1 Gbyte RAM (2 x 512 Mbyte),
sound, EIDE-RAID 1 with 2 hard
disks of 120 Gbyte, graphics con-
troller on board with Dynamic
Video Memory, DVD±RW IDE,
optical mouse,
FastEthernet RJ45 on board for
connection to OS-LAN,
without monitor, keyboard and
printer,
Windows 2000 Professional MUI
(German, English, French, Italian,
Spanish); SIMATIC PCS 7 prein-
stalled and on restore DVD
• PCS 7 ES/OS IL 40 S V2 BCE
Connection to plant bus through
Basic Communication Ethernet
(BCE) with FastEthernet RJ45
network card (PCI card)
6ES7 650-0GC06-0YX0 D)
• PCS 7 ES/OS IL 40 S V2 IE
Industrial Ethernet with CP 1613
communications processor
6ES7 650-0GC16-0YX0 D)
Server
1 Gbyte RAM (2 x 512 Mbyte),
sound, EIDE-RAID 1 with 2 hard
disks of 120 Gbyte, graphics con-
troller on board with Dynamic
Video Memory, DVD-ROM IDE,
optical mouse,
printer,
Windows 2000 Server MUI (Ger-
man, English, French, Italian,
• PCS 7 OS Server IL 40 S V2
BCE
Basic Communication Ethernet
(BCE) with FastEthernet RJ45
network card (PCI card)
6ES7 650-0GE06-0YX0 D)
• PCS 7 OS Server IL 40 S V2 IE
6ES7 650-0GE16-0YX0 D)
Client
PCS 7 OS Client IL 40 S V2
512 Mbyte RAM (2 x 256 Mbyte),
sound, EIDE hard disk of
80 Gbyte, graphics controller on
board with Dynamic Video Mem-
ory, DVD-ROM IDE, optical
mouse,
printer,
Windows 2000 Professional MUI
(German, English, French, Italian,
6ES7 650-0GD06-0YX0 D)
Additional and expansion components
Utility software
SIMATIC PC/PG Image & Partition
Creator
Software for creating hard disk
images and for configurating hard
disk partitions
6ES7 648-6AA02-0YX0 B)
Memory modules for expanding
the main memory
• Memory expansion kit 512
Mbyte (Dual Channel) for SI-
MATIC Rack PC IL 40 S V2 (2 x
256 Mbyte DDR SDRAM)
6ES7 648-2AD30-0FB0 B)
• Memory expansion kit 1 Gbyte
(Dual Channel) for SIMATIC
Rack PC IL 40 S V2 (2 x
6ES7 648-2AD40-0FB0 B)
Rack PC IL 40 S V2 (2 x 1 Gbyte
DDR SDRAM)
6ES7 648-2AD50-0FB0 B)
TK 200 keyboard (PS/2 connec-
tion)
• German key assignment 6GF6 710-1AA
• International key assignment 6GF6 710-1BA
SIMATIC PC keyboard (USB
connection)
• International key assignment 6ES7 648-0CB00-0YA0
3-m power cable for Rack PC 1)
• For Great Britain 6ES7 900-0BA00-0XA0
• For Switzerland 6ES7 900-0CA00-0XA0
• For USA 6ES7 900-0DA00-0XA0
• For Italy 6ES7 900-0EA00-0XA0
www.dienhathe.vn
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Multi-VGA graphic cards
2
■Overview
The ES/OS/BATCH/IT basic devices available for SIMATIC
PCS 7 are supplied as standard with a graphics interface for
controlling a process monitor. The Multi-VGA graphics cards
"2 Screens" and "4 Screens" are available for multichannel oper-
ation with 2 or as many as 4 process monitors.
With a special Multi-VGA graphics card, the visualization of a
project/subproject during engineering or of a plant/unit in pro-
cess mode can be shared among as many as 4 process moni-
tors per operator terminal using various views. These
project/plant sections can all be operated using just one key-
board and one mouse. The efficiency, user-friendliness and er-
gonomics of engineering and process control can thus be
greatly improved compared to the single-channel mode of oper-
ation.
Multi-VGA graphics cards
Memory 32 Mbyte DDRAM per output
• Graphics card "2 Screens" 2 x 32 Mbyte
• Graphics card "4 Screens" 4 x 32 Mbyte
Clock frequency 360 MHz integrated RAMDAC
Max. analog resolution per channel 2048 x 1536 at 24 bpp and 85 Hz
Max. digital resolution per channel 1280 x 1024
(1600 x 1200 is possible if sup-
ported by TFT/LCD display)
Electromagnetic compatibility
(EMC)
• Emitted interference EN 55022 Class B
• Immunity to interference EN 50082
Slot assignment in operator station 1 PCI slot
Multi-VGA Graphics Card
"2 Screens“
for operating 2 process monitors
on 1 station
Type of delivery:
Dual graphics card, driver CD,
manual, 1 dual DVI cable for
2 digital outputs, 2 adapters for
VGA outputs
6ES7 652-0XX03-1XE0 B)
"4 Screens“
on 1 station
Type of delivery:
Quad graphics card, driver CD,
manual, 2 dual DVI cables for
VGA outputs
6ES7 652-0XX03-1XE1 B)
www.dienhathe.vn
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Operating devices/monitors
2
■Overview
Operating devices
A mouse and keyboard are the standard operating devices (see
in "Basic hardware"). Additional operating devices such as a fin-
gerprint mouse, trackball, Ex PC operator control unit and
TS-Mobic and be found in the ST PCS 7.A Add-on Catalog .
Process monitors
Depending on the ambient conditions we recommend the
SCD 1898-I (LCD color) or SCM 2196-I (CRT color) industrial
monitors as well as the SCM 2197 (CRT color) office monitor, all
from Siemens.
The CRT monitors provide a top-quality picture throughout their
long service life.
Outstanding characteristics of the SCD 1898-I LCD monitor in-
clude:
7 Long service life
7 Clear, high-contrast and flicker-free picture
7 Exact picture geometry
7 Small space requirement and low weight
7 Low energy consumption and heat development
7 High resistance to shock and vibration
7 High electromagnetic compatibility
7 No X-radiation
Monitors suitable for installing in desks, 19" racks or switchgear
cabinets can be found in:
• the catalog "PC-based Automation" or
• the A&D Mall/CA 01 at "Automation systems - Monitors, print-
ers and input devices for industry"
Detailed technical data can be found in
• the catalog "PC-based Automation" or
• the Mall/CA 01 at "Automation systems - Monitors, printers and
input devices for industry"
Monitors SCD 1898-I SCM 2196-I SCM 2197
Monitor 18.1“ (45 cm)
TFT color moni-
tor, 1280 x 1024
pixels
21“ (54 cm) CRT
color monitor
21“ (54 cm) CRT
color monitor
Line fre-
quency
30..0.97 kHz 30..00.96 kHz 30..00.96 kHz
Image refresh
rate
50..00.100 Hz 50..000.120 Hz 50..000.160 Hz
Dimensions
(WxHxD) in
mm
465 x 444 x 91 499 x 480 x 520 504 x 508 x 492
Degree of pro-
tection
IP20 IP30 IP20
Weight approx. 10 kg approx. 30.5 kg approx. 26 kg
Process Monitors
Industrial Monitors
LCD Color Monitor SCD 1898-I
46 cm (18“) picture diagonal,
desktop model, line frequency
30...97 kHz, degree of protection
IP20, power supply unit 230 V AC
• 1.8 m cable 6AV8 101-2DA00-0BA0
• 5 m cable 6AV8 101-2DA00-0DA0
• 10 m cable 6AV8 101-2DA00-0FA0
• 20 m cable 6AV8 101-2DA00-0JA0
SCM 2196-I CRT Color Monitor
54 cm (21“) picture diameter,
desktop model 115/230 V AC,
line frequency up to 96 kHz,
degree of protection IP30,
with video cable (Sub-D, BNC)
6GF6 100-1BA
P95 Supporting Foot for
SCM 2196-I
6GF6 180-1AH
Office Monitors
SCM 2197 CRT Color Monitor
54 cm (21“), picture diagonal
degree of protection IP20, with
power connection cable and
video cable with 15-pin/3-row
Sub-D connector
6GF6 100-1PC
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Operating system
2
■Overview
Operating system upgrade
When the SIMATIC PCS 7 is updated to Version 6.0, the NT work-
station/server on PCs with the Windows NT operating system
has to be upgraded to Windows 2000.
The necessary upgrade packages can be ordered as follows:
• By fax: +49 821 804 3006
• By e-mail: dominikus.besserer@fujitsu-siemens.com
• Siemens Ordering System (Org ID: 13000054)
Upgrade from Windows NT
Workstation to Windows 2000
Professional operating system
• SB Windows 2000 Professional
incl. SP4, German, pack of 3
MSO:B23-03883/KIT
incl. SP4, German, pack of 1
MSO:B23-03882/KIT
incl. SP4, English, pack of 3
MSO:B23-03877/KIT
Operating system
Windows 2000 Server
• SB Windows 2000 Server incl.
SP4, German (for up to 5 clients)
MSO:C11-03150/KIT
• SB Windows 2000 Server incl.
SP4, English (for up to 5 clients)
MSO:C11-03148/KIT
• 5-client access license (CAL) for
SB Windows 2000 Server, Ger-
man
MSO:C78-00688/KIT
• 5-client access license (CAL) for
SB Windows 2000 Server, En-
glish
MSO:C78-00686/KIT
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3/2 SIMATIC PCS 7 BOX
SIMATIC PCS 7 BOX
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SIMATIC PCS 7 BOX
SIMATIC PCS 7 BOX
3
■Overview
SIMATIC PCS 7 BOX extends the product spectrum of SIMATIC
PCS 7 by adding a cost-effective entrance-level product that
unites SIMATIC PCS 7 functionality for automation, operation, vi-
sualization and engineering in one compact PC system. In con-
junction with the distributed I/Os on the PROFIBUS, SIMATIC
PCS 7 BOX represents a complete SIMATIC PCS 7 process con-
trol system.
■Application
SIMATIC PCS 7 BOX can be used just as readily for small appli-
cations in production or self-contained subprocesses (Package
Units) as for the automation of a laboratory or test center. As a
fully fledged member of the SIMATIC PCS 7 range, SIMATIC
PCS 7 BOX works with the standard SIMATIC PCS 7 system soft-
ware, is scalable and can be expanded without disruption of
compatibility. The quantity framework is limited to
2000 POs/64 K variables.
SIMATIC PCS 7 BOX can be operated in stand-alone mode as
well as in a plant network. Operation in a plant network is in-
tended only as a single-station system; SIMATIC PCS 7 BOX is
not suitable for server operation.
A plant created with SIMATIC PCS 7 BOX can be expanded at
any time with additional SIMATIC PCS 7 hardware and software
components. And SIMATIC PCS 7 BOX can be integrated just a
easily in existing SIMATIC PCS 7 plants.
However, SIMATIC PCS 7 BOX has not yet been released for
batch process automation with SIMATIC BATCH.
■Design
SIMATIC PCS 7 BOX in stand-alone operation
SIMATIC PCS 7 BOX integrated in the SIMATIC PCS 7 plant network
SIMATIC PCS 7 BOX is based on a Box PC 620 industrial PC with
an installed CPU WinAC Slot 416 V3.4; this means that the often
distributed PLS functionality for automation, operation, visualiza-
tion and engineering can be brought together in a single system.
SIMATIC PCS 7 BOX uses standard system software from SI-
MATIC PCS 7 V6.0 Service Pack 3 or higher and is integrated in
SIMATIC PCS 7 Engineering and in the PCS 7 Project Wizard.
This ensures full compatibility with SIMATC PCS 7 V6.0.
Using the CPU WinAC Slot 416 means that the automation pro-
gram runs in the slot CPU fully independent of the industrial PC
and the Windows operating system. The PC-independent power
supply to the slot CPU is arranged through a separate power
supply extension board. Software errors on the PC side have no
effect on the slot CPU. Like voltage failures or rebooting the PC
they have no impact on the execution of the automation program
in the slot CPU.
SIMATIC PCS 7 BOX can be configured by using either the en-
gineering software integrated in the system or a central engi-
neering system. OS modifications through the central engineer-
ing system are also possible online, but the online loading of OS
modifications on the SIMATIC PCS 7 BOX is not yet possible.
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SIMATIC PCS 7 BOX
SIMATIC PCS 7 BOX
3
SIMATIC PCS 7 BOX supports not only the distributed I/O de-
vices of the ET 200 range with an extensive selection of cost-ef-
fective signal and function modules but also the connection of
intelligent field/process devices on PROFIBUS PA. The process
I/Os are connected through the two PROFIBUS DP ports of the
slot CPU. As SIMATIC PDM can only access field devices on the
PROFIBUS DP through the onboard communications processor
CP 5611, an additional cross connection between the DP port
and CP 5611 is required to use SIMATIC PDM . A plug required
for this purpose is supplied with the SIMATIC PCS 7 BOX.
Configuration modifications during operation (CiR) are not yet
supported by the current CPU WinAC Slot 416. However, plans
to include this functionality in future WinAC Slot CPUs are cur-
rently in the pipeline.
In a plant network with other SIMATIC PCS 7 system compo-
nents such as AS, OS, ES or BATCH and MES applications, bus
communication is implemented through the Ethernet interface
integrated in the SIMATIC PCS 7 BOX. An additional CP 1512 is
required (see "Accessories") for connecting to the SIMATIC
PCS 7 terminal bus (OS-LAN).
SIMATIC PCS 7 BOX is available in the form of two product bun-
dles:
• as a preinstalled SIMATIC PCS 7 complete system with AS, ES
and OS functionality for up to 250 process objects (POs) / 8 K
OS variables
• as a preinstalled SIMATIC PCS 7 runtime system with AS and
OS functionality for up to 250 process objects (POs) / 8 K OS
variables
These can be further expanded using the following add-on/ex-
pansion components (see also Chapter "ES/OS/Batch/IT basic
devices" and the catalog "PC-based Automation"):
• SIMATIC PCS 7 Power Packs for up to 2,000 POs / 64 K OS
variables
• SIMATIC PDM Package for PCS 7
• CP 1512 for connecting to the OS-LAN (SIMATIC PCS 7 termi-
nal bus) of a SIMATIC PCS 7 plant network
• TK 200 standard keyboard
• Display and CRT monitors for office and industrial environ-
ments
• SITOP power supply 230 V AC / 24 V DC
• SITOP power DC-UPS module 15 A with RS 232 interface
• DC-UPS software for the further processing of signals sent
from the DC-UPS module using the RS 232 interface on the PC
(state visualization and the definition of reactions to different
operating states of the DC-UPS module), can be used with
Windows NT, 2000 and XP; freeware for downloading at
http://www.siemens.com/sitop
• SITOP power battery module 24 V DC /20 A/7 Ah for DC-UPS
module 15 A
Industrial PC: SIMATIC Box PC 620
CPU Intel Pentium III 1.26 GHz
Main memory 1 Gbyte
Second Level Cache 512 Kbyte
Hard disk memory 80 Gbyte
Diskette drive 1.44 Mbyte
DVD-ROM/CD-RW Combo drive 8/8/24x
Graphics UXGA LCD controller on AGP
bus, 1280 x 1024 at 85 Hz
Ethernet integrated Ethernet interface
10/100 Mbit/s (RJ45)
PROFIBUS DP 12 Mbit/s (floating, CP 5611-com-
patible)
USB 2 terminals (high current)
Expansions 1 CardBus slot for PCMCIA Typ III
PC card
Power supply 24 V DC
Operating system Microsoft Windows 2000 Profes-
sional
Automation: slot PLC module
CPU WinAC Slot 416 V3.4
Main memory 1.6 + 1.6 Mbyte (integrated)
Loading memory 256 Kbyte
Memory card 2 Mbyte RAM (installed)
Processing times Binary command: 0.08 µs,
IEEE floating point: 0.48 µs
PROFIBUS DP PROFIBUS DP and
PROFIBUS DP/MPI interface
onboard
Connectable distributed I/Os ET 200M, ET 200iS, ET 200S,
PROFIBUS DP standard slaves,
PROFIBUS PA devices (using
DP/PA link or DP-PA coupler)
Dimensions PCI plug-in card (3/4 long)
Power supply Power supply extension board
independent of PC;
external power supply 24 V DC
and battery buffer
Operation and visualization
Software PCS 7 OS Software Single Station
V6.0 (preinstalled)
Licenses 250 POs/RT 8K variables
(extendable to 2000 POs/RT 64K
per PowerPack)
Engineering
Software PCS 7 Engineering Software V6.0
(preinstalled)
Licenses AS/OS for 250 POs/RC 8K
(extendable to 2000 POs/RC 64K
per Power Pack)
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SIMATIC PCS 7 BOX
SIMATIC PCS 7 BOX
3
G) Subject to export regulations: AL: N, ECCN: 5D002ENC3
SIMATIC PCS 7 BOX
Complete system (ES, OS and
AS), assembled and preinstalled,
comprising:
• SIMATIC Box PC 620, 24 V DC,
with WinAC Slot 416
• Memory card 2 Mbyte
• WinAC power supply extension
board
• Backup battery
• Mouse
• PCS 7 Engineering Software
V6.0 for AS/OS, 250 POs/RC 8K,
trilingual (German, English,
French)
• PCS 7 Library Blocks V6.0, Runt-
ime License
French)
6ES7 650-2HA06-0YX0 G)
SIMATIC PCS 7 BOX
Runtime system (OS and AS),
assembled and preinstalled,
comprising:
• SIMATIC Box PC 620, 24 V DC,
with WinAC Slot 416
• Memory card 2 Mbyte
• WinAC power supply extension
board
• Backup battery
• Mouse
• PCS 7 OS Software Single Sta-
tion V6.0, 250 POs/RT 8K,
French)
• PCS 7 Library Blocks V6.0, Runt-
ime License
French)
6ES7 650-2HB06-0YX0 G)
Additional and Expansion Com-
ponents
SIMATIC PCS 7 Power Packs
• PCS 7 Engineering Power Pack
AS/OS
for expanding the engineering
software for AS/OS
from 250 POs/RC 8 K to
2,000 POs/RC 64 K
Type of delivery: Certificate of li-
cense and authorization diskette
6ES7 658-5AB06-0YD0
• PCS 7 OS Software Single Sta-
tion Power Pack V6.0
for expanding the OS Software
Single Station
from 250 POs/RC 8 K to
2,000 POs/RC 64 K
Type of delivery: Certificate of li-
cense and authorization diskette
6ES7 658-2AB06-0YD0
SIMATIC PDM
PDM Starter Package V5.2 for
SIMATIC PCS 7
Preferred version for
SIMATIC PCS 7, in 5 languages
(German, English, French, Italian
and Spanish), with:
• Basic software for SIMATIC PDM
(incl. communication through
PROFIBUS DP/PA, HART mo-
dem and RS 232)
• Integration in STEP 7 / PCS 7
• Routing through S7-400
• 128 TAGs
• SIMATIC PDM documentation
TAG options in form of Power
Packs and supplementary soft-
ware, see the chapter "ES Soft-
ware SIMATIC PDM", section
"PDM Package for PCS 7"
6ES7 658-3PX05-0YC0 C)
Connection to OS-LAN
(SIMATIC PCS 7 terminal bus)
CP 1512
PC card for CardBus slot, for con-
necting the SIMATIC PCS 7 BOX
to Industrial Ethernet
(10/100 Mbit/s), incl. RJ45 con-
nection
6GK1 151-2AA00
tion)
SIMATIC PC keyboard
(USB connection)
Power supply 230 V AC /
24 V DC
• Power supply SITOP power 10
stabilized load power supply, in-
dustry version,
input: 120/230 V AC, output:
24 V DC/10 A
6EP1 334-2AA00
• SITOP power DC-UPS module
24 V DC/15 A 1)
with RS 232 interface and
charging unit for 24 V lead-acid
battery
input: 24 V DC/16 A, output 24 V
DC/15 A
6EP 1931-2EC31
• SITOP power battery module
24 V DC /20 A/7 Ah
for DC-UPS module 15 A
6EP1 935-6ME21
1) Add-on DC-UPS software
(can be used with Windows
NT, 2000 and XP) for further
processing of signals sent
from the DC-UPS module
using the RS 232 interface
on the PC; avaialable as
freeware for downloading at
http://www.siemens.de/sitop
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4/2 Introduction
4/3 ES hardware
4/4 ES software
4/4 Introduction
4/5 Engineering standard software
4/8 Engineering H systems
4/8 Version cross checker
4/9 Import/export assistant
4/10 Engineering Process Safety
4/10 Introduction
4/11 Engineering F/FH systems
4/12 SIMATIC safety matrix
4/14 SIMATIC Route Control
4/14 SIMATIC Route Control
Engineering
4/15 ES software SIMATIC PDM
4/15 Introduction
4/17 SIMATIC PDM package for PCS 7
4/18 SIMATIC PDM stand-alone version
4/20 Supplementary ES software
4/20 Controller optimization
4/20 Simulation with S7-PLCSIM
Engineering System
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Engineering system
Introduction
4
■Overview
The SIMATIC PCS 7 Engineering System contains tools which
are compatible with all Siemens system components and can be
used for:
• Hardware and field devices
• Communication networks
• Continuous and sequential process operations
• Operation and monitoring strategies
• SIMATIC BATCH and SIMATIC Route Control.
These combine the engineering of standard automation and the
configuration of consistent safety functions for safe, fault-tolerant
and high-availability process applications.
Technologists as well as process and production engineers can
plan and configure in the environment they are familiar with by
utilizing the Engineering Toolset designed for technological
needs and the predefined blocks and plans.
■Function
Typical automation components such as motors, valves and PID
controllers are already saved as standardized software objects
(measuring point types) in a control engineering library and
need only be integrated in the process operations and graphi-
cally connected. This is easy and quick to accomplish even by
technologists without any programming experience. When im-
age objects are connected, the associated OS variables are
saved (together with the associated blocks where applicable) in
the block list.
The uniform data base for the engineering systems ensures that
data which has been entered once is available system-wide.
All project modifications associated with the automation sys-
tems, the operator systems and SIMATIC BATCH can be com-
piled and loaded in one step. The engineering system automat-
ically ensures the correct sequence. A central dialog displays
and controls the operation.
Short turnaround times result in short waiting times for the com-
missioning engineer and have a positive impact on the commis-
sioning costs. Changes to the configuration can be loaded on-
line into the system components.
The engineering system supports the implementation of large
projects and the related processing of bulk data by providing
appropriate functions such as:
• Plant hierarchy (plant view)
• Project library for measuring point types as well as the import
and export of measuring points (process object view)
• Multi-project engineering
• Branch & merge
• Extended rename
• Version cross-checker
• Import/export assistant
• SFC type
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Engineering system
ES hardware
4
■Overview
The central engineering system of the SIMATIC PCS 7 process
control system is based on the same hardware as the OS single
station of the operator system. This is characterized by powerful
PC technology that can be used together with the Windows 2000
operating system in the office as well as industrial environments
and provides an optimum basis for engineering. For more user-
friendliness, the operating range can be extended by connect-
ing up as many as 4 process monitors through a special
Multi-VGA graphics card.
ES/OS single station
The ES/OS single station is available as the standard item of
hardware for engineering stations. It is based on the SIMATIC
Rack PC IL 40 S for installation in 19 rack systems. Two
versions are available and differ in the way they communicate
with the plant bus:
• PCS 7 ES/OS IL 40 S V2 BCE
Communication through Basic Communication Ethernet
(BCE) for max. 8 stations
• PCS 7 ES/OS IL 40 S V2 IE
Communication through CP 1613
A FastEthernet RJ45 port is already on board and can be used
for connecting to an OS LAN (terminal bus).
The ES/OS single station is delivered complete with the Windows
2000 Professional MUI and a mouse. The keyboard and monitor
have to be ordered separately.
Options/expansions
A Multi-VGA card can be added to the engineering system. It en-
ables the connection of 2 or 4 monitors per operator terminal.
Detailed technical data for single stations are provided in table
form in the chapter "ES/OS/BATCH/IT basic devices".
Monitors, refer to chapter "ES/OS/BATCH/IT basic devices“
Basic hardware for ES/OS Single Station, SIMATIC PC in rack
of 19“ design, Pentium 4 with 2.8 GHz and more, 1 Gbyte
RAM (2 x 512 Mbyte), sound, EIDE-RAID 1 with 2 hard disks of
120 Gbyte, graphics controller on board with Dynamic Video
Memory, DVD±RW IDE, optical mouse,
FastEthernet RJ45 on board for connection to OS-LAN,
without monitor, keyboard and printer,
Windows 2000 Professional MUI (German, English, French,
Italian, Spanish);
SIMATIC PCS 7 preinstalled and on restore DVD
PCS 7 ES/OS IL 40 S V2 BCE
Connection to system bus
through Basic Communication
Ethernet (BCE) with FastEthernet
RJ45 network card (PCI card)
6ES7 650-0GC06-0YX0 D)
PCS 7 ES/OS IL 40 S V2 IE
Connection to system bus through
6ES7 650-0GC16-0YX0 D)
Additional and expansion components
Utility software
SIMATIC PC/PG Image & Partition
Creator
Software for creating hard disk
images and for configurating hard
disk partitions
6ES7 648-6AA02-0YX0 B)
Memory modules for expanding
the main memory
• Memory expansion kit 512
Mbyte (Dual Channel) for
SIMATIC Rack PC IL 40 S V2
(2 x 256 Mbyte DDR SDRAM)
6ES7 648-2AD30-0FB0 B)
Rack PC IL 40 S V2 (2 x
6ES7 648-2AD40-0FB0 B)
Rack PC IL 40 S V2 (2 x 1 Gbyte
DDR SDRAM)
6ES7 648-2AD50-0FB0 B)
tion)
SIMATIC PC keyboard (USB
connection)
"2 Screens“
on 1 station
Type of delivery:
Dual graphics card, driver CD,
manual, 1 dual DVI cable for
VGA outputs
6ES7 652-0XX03-1XE0 B)
"4 Screens“
on 1 station
Type of delivery:
Quad graphics card, driver CD,
manual, 2 dual DVI cables for
VGA outputs
6ES7 652-0XX03-1XE1 B)
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Engineering system
ES software
Introduction
4
■Overview
The functionality of the engineering system is largely covered by
the standard engineering software. The following software op-
tions are offered in addition for special functions:
• for engineering systems with standard engineering software
SIMATIC PCS 7 V6.0 up to Service Pack 2 (already integrated
in ServicePack 3 and higher): PCS 7 Option Package (S7-
400H Systems) for the engineering of automation systems with
H architecture (H/F/FH systems)
• Version cross checker
• Import/export assistant
• Engineering Process Safety for engineering of fail-safe sys-
tems, incl. SIMATIC Safety Matrix engineering tool
• SIMATIC Route Control engineering
• SIMATIC PDM Process Device Manager
• PCS 7 PID-Tuner for controller optimization
• S7-PLCSIM for the functional testing of CFC/SFC programs
■Integration
The ES software can be run on the ES hardware offered in this
catalog and has been tested with it. Siemens guarantees the
compatibility of hardware and software for system configurations
based on components in this catalog.
Should you use basic hardware other than that offered in this cat-
alog, please note the minimum requirements quoted in the chap-
ter "ES/OS/BATCH/IT basic devices".
If you configure your own SIMATIC PCS 7 engineering system
using other/own hardware components, you carry full responsi-
bility and will not receive any free support in the event of com-
patibility problems.
Despite comprehensive tests it cannot be ruled out that the func-
tion of a SIMATIC PCS 7 system may be disturbed or impaired
by additional non-system software, i.e. software not explicitly re-
leased for SIMATIC PCS 7.
Therefore, the use of non-system software in the SIMATIC PCS 7
environment is your responsibility. You have no claims for free
support in the event of compatibility problems.
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Engineering system
ES software
Engineering standard software
4
■Overview
The standard engineering software provides the basic function-
ality for configuration of SIMATIC PCS 7 system components
(automation systems, process I/Os, operator systems and SI-
MATIC BATCH).
It is available in packages of various size to match the number
of configurable process objects (250, 2,000, 3,000, 5,000 or un-
limited/8,500 POs). The number of configurable process objects
can be subsequently increased at any time by means of engi-
neering PowerPacks.
The engineering software is available in various versions to suit
different requirements:
• only for automation systems (AS)
• only for operator systems (OS)
• for automation systems and operator systems (AS/OS)
The engineering software for automation systems and operator
systems is available in each case with a 10-day restricted li-
cence as an economical solution for short-term projects.
■Function
Hardware configuration in the SIMATIC manager with HW Config
Essential tools of the standard engineering software and their
functions:
SIMATIC Manager
The SIMATIC Manager is the integration platform for the engi-
neering tools and configuration interface for all engineering
tasks of the SIMATIC PCS 7 process control system. All aspects
of the SIMATIC PCS 7 project are managed, archived and doc-
umented here. The SIMATIC Manager provides tools for config-
uring the automation systems, the I/Os and the communication
networks, and allows selection of the required hardware from an
electronic catalog.
The various tasks for creating a plant project are supported by
three different views within SIMATIC Manager:
• The component view for the configuration of hardware, such
as automation systems, bus components or process I/Os
• The plant view for hierarchical structuring of the plant
• The process object view as the central development environ-
ment for all aspects of measuring points/process objects
Plant view (plant hierarchy)
The plant view is used to structure and display a project in ac-
cordance with technological aspects. A technologically oriented
project structure enables the technologist to find his bearings
quickly. The OS areas and the image hierarchy can also be de-
rived from this type of hierarchy and it also forms the basis for
the plant-oriented identification of process objects.
Plant unit overviews, in which all operable and observable CFC
blocks are positioned and connected, can be generated auto-
matically.
Process object view
The process object view of the SIMATIC Manager permits a uni-
versal view of the measuring point. It shows the technological hi-
erarchy of the plant (presented in tree form) in combination with
a tabular view of all aspects of the measuring point/process ob-
ject (general data, parameters, signals, messages, image ob-
jects and measured value archives).
All objects in the marked branch of the hierarchy are displayed
in the table so that they can be directly processed with user-
friendly edit, filter, replace, import and export functions.
Examples of editable OS standard displays (faceplates) from the PCS 7
Library
Libraries containing process control applications
Preconfigured and tested blocks, faceplates and symbols are
organized in libraries and form the basic elements for the
graphic configuration of automation solutions. The use of these
library elements plays a major role in minimizing the engineering
input and project costs.
The comprehensive range of blocks includes simple logic and
driver blocks, technological blocks with integral alarming and
HMI features such as PID controllers, motors or valves, and also
blocks for the integration of PROFIBUS field devices according
to PROFIBUS PA Profile 3.0 (incl. standardized evaluation of the
process value status).
Documentation on the libraries for process control applications
can be found on the SIMATIC PCS 7 Documentation CD (see
Documentation).
Multi-project engineering
Multi-project engineering permits division of a large complex
project into several subprojects in accordance with technologi-
cal criteria in order to allow several teams to work on the project
in parallel. To achieve this, a host "Multi-project" is defined in the
SIMATIC Manager. Individual (sub)projects can be inserted into
or removed from a multi-project at any time. Similarly, projects
can be merged or divided (Branch & Merge).
The (sub)projects belonging to a multi-project are all saved on a
central server and can be sent to a local engineering station for
editing. The engineering performance is then not affected by
network access.
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Engineering system
ES software
4
Branch & Merge
Branch & Merge capability is provided in conjunction with multi-
project engineering and supports the effective dividing and
merging of projects. Charts or plant units can be copied into an-
other project and edited there.
Charts with the same name in the master project are overwritten
during Branch & Merge. Interconnections which are not specific
to a project, typically for interlocking, become text interconnec-
tions when branched. When merging, these text interconnec-
tions – including those entered by the user – can be closed by
pressing a key.
Sequential function chart
Sequential function chart (SFC)
SFC is used for the graphical configuration of sequence control
systems for non-continuous production operations. Each SFC
plan contains inputs and outputs for the control function and for
status data. SFCs can be directly positioned in a CFC and inter-
connected. The required CFC block connections are selected
by simple operations and connected to the steps or transitions
of the step chains.
An ISA S88-conform status manager enables the configuration
of up to 8 separate sequence chains for special treatments
within a single SFC, e.g. for states such as HOLDING or
ABORTING, for SAFE STATE or for different operating modes.
SFC configuration is supported by user-friendly editing functions
and powerful test and IBS functions.
Continuous function chart
Continuous function chart (CFC)
CFC is the tool for graphical configuration of continuous automa-
tion functions. Preengineered function blocks can be positioned,
configured and interconnected within CFCs using powerful au-
torouting and the integral configuration of HMI messages. When
creating a new CFC, a new runtime group with the same name
as the chart is created. All the blocks that are subsequently en-
tered in the chart are automatically added to this runtime group.
The order of the run sequence can be optimized during compi-
lation. An algorithm first determines the optimal order of the
blocks and then the order of the run-time groups.
SFC type
An SFC type can be placed, parameterized and interconnected
as an instance in a CFC just like a normal function block. It can
therefore be reused, and a change to the master causes all in-
stances to be automatically updated accordingly.
Automatic interconnection of blocks
The function "Generate module driver" can be used to automati-
cally generate and place diagnostics blocks for the I/O compo-
nents of the S7-400 automation system, the ET 200M, ET 200iS
and ET 200S distributed I/O systems, and for PROFIBUS field
devices according to the PROFIBUS PA Profile 3.0 and field de-
vices with HART communication. The blocks are interconnected
by a wizard on the basis of the symbolic addresses.
Graphics designer and faceplate designer
The project data for the engineering of the operator systems are
organized using SIMATIC Manager. All the data relevant to oper-
ation and monitoring of a control element, such as messages
and HMI variables, are generated automatically during definition
of the automation function. A powerful graphics designer is
available for the generation of process displays.
Customer-specific faceplates can be created in addition to the
standard faceplates for operation and monitoring of control ele-
ments or parts of the plant. With the faceplate designer it is easy
and quick to generate such customer-specific faceplates.
DOCPRO
DOCPRO generates plant documentation for SIMATIC PCS 7
projects in accordance with defined standards, as well as a cir-
cuit manual in which special requirements can be entered.
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Engineering system
ES software
4
PCS 7 Engineering Software
Single license
French)
Electronic documentation on
PCS 7 Toolset CDs and PCS 7
Documentation CD
Type of delivery:
Certificate of license, authoriza-
tion diskette, PCS 7 Toolset CDs
and additional CDs with Service
Pack 3 for Microsoft Windows
2000 (in 5 languages), Microsoft
Internet Explorer, Microsoft SQL
Server 2000 and PC Anywhere
• AS, for 250 POs (process ob-
jects)
6ES7 658-1AA06-0YA0 D)
• AS, for 2,000 POs 6ES7 658-1AB06-0YA0 D)
• AS, for 3,000 POs 6ES7 658-1AC06-0YA0 D)
• AS, for 5,000 POs 6ES7 658-1AD06-0YA0 D)
• AS, POs unlimited 6ES7 658-1AE06-0YA0 D)
• AS, POs unlimited, 10 days 6ES7 658-1AE06-3YA0 D)
• OS, for 250 POs/RC 8K 6ES7 658-2DA06-0YA0 D)
• OS, for 2,000 POs/RC 64K 6ES7 658-2DB06-0YA0 D)
• OS, for 3,000 POs/RC 100K 6ES7 658-2DC06-0YA0 D)
• OS, for 5,000 POs/RC 150K 6ES7 658-2DD06-0YA0 D)
• OS, for 8,500 POs/RC 256K 6ES7 658-2DE06-0YA0 D)
• OS, for 8,500 POs/RC 256K,
10 days
6ES7 658-2DE06-3YA0 D)
• AS/OS, for 250 POs/RC 8K 6ES7 658-5AA06-0YA0 D)
• AS/OS, for 2,000 POs/RC 64K 6ES7 658-5AB06-0YA0 D)
• AS/OS, for 3,000 POs/RC 100K 6ES7 658-5AC06-0YA0 D)
• AS/OS, for 5,000 POs/RC 150K 6ES7 658-5AD06-0YA0 D)
• AS/OS, POs unlimited/RC 256K 6ES7 658-5AE06-0YA0 D)
PCS 7 Engineering
PowerPack AS
for extending the Engineering
Software for AS
Type of delivery:
Certificate of license and authori-
zation diskette
• from 250 POs to 2,000 POs 6ES7 658-1AB06-0YD0
• from 2,000 POs to 3,000 POs 6ES7 658-1AC06-0YD0
• from 3,000 POs to 5,000 POs 6ES7 658-1AD06-0YD0
• from 5,000 POs to POs unlimited 6ES7 658-1AE06-0YD0
PCS 7 Engineering
PowerPack OS
Software for OS
Type of delivery:
zation diskette
• from 250 POs/RC 8K to
2,000 POs/RC 64K
6ES7 658-2DB06-0YD0
• from 2,000 POs/RC 64K to
3,000 POs/RC 100K
6ES7 658-2DC06-0YD0
5,000 POs/RC 150K
6ES7 658-2DD06-0YD0
8,500 POs/RC 256K
6ES7 658-2DE06-0YD0
PCS 7 Engineering PowerPack
AS/OS
Software for AS/OS
Type of delivery:
zation diskette
• from 250 POs/RC 8K to
2,000 POs/RC 64K
6ES7 658-5AB06-0YD0
3,000 POs/RC 100K
6ES7 658-5AC06-0YD0
5,000 POs/RC 150K
6ES7 658-5AD06-0YD0
POs unlimited/RC 256K
6ES7 658-5AE06-0YD0
Engineering Software Upgrade
from V5.x to V6.0
Electronic documentation on
PCS 7 Toolset CDs and PCS 7
Documentation CD
Type of delivery:
Certificate of license, authoriza-
tion diskette, PCS 7 Toolset CDs
and additional CDs with Service
Pack 3 for Microsoft Windows
2000 (in 5 languages), Microsoft
Internet Explorer, Microsoft SQL
Server 2000 and PC Anywhere
Can be expanded with PCS 7
Engineering Power Packs
Upgrade PCS 7 Starter Package
• AS/OS upgrade, for
250 POs/RC 8K
6ES7 658-5AA06-0YE0 D)
ES Software Engineering upgrade
• AS upgrade for 3,000 POs 6ES7 658-1AC06-0YE0 D)
• AS upgrade for POs unlimited 6ES7 658-1AE06-0YE0 D)
OS Software Engineering
upgrade
• OS upgrade for
2,000 POs/RC 64K
6ES7 658-2DB06-0YE0 D)
• OS upgrade for
5,000 POs/RC 150K
6ES7 658-2DD06-0YE0 D)
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Engineering system
ES software
Engineering H systems
4
■Overview
In the case of engineering systems with standard engineering
software SIMATIC PCS 7 V6.0 up to Service Pack 2 you must in-
stall the S7-400H option package in order to be able to configure
automation systems with H architecture (H/F/FH systems). With
Service Pack 3 and higher, the functionality of the S7-400H op-
tion package is already integrated in the standard engineering
software.
The F-Tool engineering tool (S7 F Systems) is required in addi-
tion for F/FH systems.
■Overview
The version cross-checker tool determines the differences be-
tween various versions of a project by:
• Comparison of CFCs/SFCs, block types, signals and se-
quences in order to determine what is new, what has been de-
leted, and what has been changed
• Graphic display of comparison results in a combination of tree
and tabular format
• Color-coded identification of objects and attribute values
S7-400H V5.2 Option Package
For STEP 7 and SIMATIC PCS 7
Note: Only for engineering sys-
tems with standard engineering
software SIMATIC PCS 7 V6.0 up
to Service Pack 2
Type of delivery:
zation diskette
6ES7 833-2AC01-0YB0
PCS 7 Version Cross Checker
V6.0
Single license
French)
Software on PCS 7 Toolset CDs,
electronic documentation as
online help integrated in the soft-
ware
Type of delivery:
zation diskette
6ES7 658-1CX06-2YA0
Version Cross Checker
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Engineering system
ES software
Import/export assistant
4
■Overview
Efficient bulk engineering using the import/export assistant
The import/export assistant is a large plant engineering tool for
replicating common configuration elements, e.g. based on stan-
dardized types of control element. It can significantly shorten the
time required for configuration by allowing users to import plant
data which have already been configured (such as control ele-
ment lists or charts from the CAD/CAE world) directly into the en-
gineering system and automatically generating the correspond-
ing user program. Existing PCS 7 projects can be both exported
and reimported.
■Benefits
The import/export wizard offers the following benefits:
• Importing of pre-existing plant layout data, such as control el-
ement lists from the higher-level CAD/CAE world
- No multiple inputs, minimized configuration errors
- Simple handling, easy-to-use graphic environment
• Automatic generation of control elements based on the im-
ported control element lists and typicals
- Generation of technological hierarchy
- Charts of the individual control elements
- Drastic reduction of time, and avoidance of errors through
automatic/reproducible generation
• Automatic derivation of the OS display hierarchy, automatic in-
terconnecting of blocks and placing in displays
- Considerable reduction of time and costs
• Commissioning the individual control elements with the user-
friendly CFC and SFC graphic tools
• Exporting of parameters optimized during commissioning
back to the CAD/CAE world
- Consistent data in the higher-level planning tools
PCS 7 Import/Export Assistant
V6.0
Single license
French)
Software on PCS 7 Toolset CDs,
electronic documentation on
PCS 7 Documentation CD
Type of delivery: Certificate of
license and authorization diskette
6ES7 658-1DX06-2YB0
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Engineering system
Engineering Process Safety
Introduction
4
■Overview
Today’s process industry is often characterized by complex
technological sequences with high safety demands, in which
any failures and errors in process automation could have fatal
consequences for man, machine, plants or the environment.
This is where Process Safety comes into its own. The imple-
mented safety engineering must reliably detect both errors in the
process and internal errors, and automatically place the
plant/application in a safe state in the event of a fault.
With SIMATIC Safety Integrated, SIMATIC PCS 7 combines stan-
dard automation and safety engineering in an innovative overall
system, which offers consistent safety engineering for reliable,
failsafe, high-availability applications in the process industry:
• AS 414F/FH and AS 417F/FH automation systems
• PROFIBUS communication with PROFIsafe profile
• Distributed I/Os ET 200M and ET 200S with special failsafe
modules
• Convenient process visualization, incl. safety-oriented fault in-
dications over the operator system
• Engineering system with software package S7 F Systems,
CFC and SIMATIC Safety Matrix
The SIMATIC PCS 7 engineering system offers you a consistent
engineering tool for standard and safety applications. Continu-
ous Function Chart (CFC) and S7 F Systems allows the simple,
efficient and cost-effective configuration of safety functions for
failsafe I/Os modules and AS 414F/FH and AS 417F/FH. The
SIMATIC Safety Matrix offers even more advantages. The conve-
nient configuration tool automatically creates complex failsafe
programs on the basis of a cause & effect matrix, with which it is
possible to assign exactly defined reactions (effect) to events
ocurring in the course of a process (cause).
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Engineering system
Engineering F/FH systems
4
■Overview
The S7 F Systems Engineering Tool, which is integrated in the
SIMATIC Manager, can be used to configure an F system (F/FH).
This tool enables
• parameterization of the CPU and F signal modules and
• generation of failsafe applications in the CFC.
Predefined, TÜV-approved blocks are available for this purpose.
The failsafe blocks relieve the user of having to perform the di-
verse programming tasks for the detection of errors and reaction
to errors.
The application program may contain failsafe (F) and non-fail-
safe standard programs (S), where strict separation of F and S
program components together with data exchange by means of
special conversion blocks prevent conflicts.
S7 F Systems supports the acceptance testing and comparison
of F programs using a checksum that enables every minor
change to be detected. This checksum is recorded during the
TÜV acceptance test. A password prevents access to non-au-
thorized persons.
An S7 F Configuration Pack is required for the engineering when
using the failsafe I/Os SM 326F/336F (AI, DI, DO) as standard
I/Os (without F functionality). This is a component of the F pro-
gramming tool S7 F Systems V5.2 and can also be downloaded
from the Internet (as part of product support provided by Auto-
mation and Drives Service & Support: S7 F Configuration Pack
V5.3).
S7 F Systems V5.2
F program software and function
block library, single license
Bilingual (German, English)
Type of delivery:
zation diskette;software and elec-
tronic documentation on CD
6ES7 833-1CC00-0YX0
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Engineering system
SIMATIC safety matrix
4
■Overview
With the Safety Matrix, we offer an innovative configuration tool
for processes that require safety reactions to defined states. The
Safety Matrix is based on the proven principle of a cause & effect
matrix with which it is possible to assign exactly defined reac-
tions (effect) to events ocurring in the course of a process
(cause). This is an integral part of the risk analysis of a plant. The
specification of the safety program also corresponds to the input
parameters for the safety matrix. Using these parameters, the
Safety Matrix automatically generates failsafe CFC programs for
SIMATIC PCS 7.
Compared to conventional programming, safety logic can thus
be configured significantly faster and with considerably less
cost/input. Configurators do not require any special program-
ming expertise and can concentrate fully on the safety require-
ments of their plants. If required, several matrices can also be in-
terlinked.
■Benefits
The advantages of Safety Matrix at a glance:
7 Configuration of safety functions (logic) using the proven
cause & effect method – i.e. on the basis of process events
and process reactions
7 Automatic generation of the safety-oriented SIMATIC PCS 7
program
7 Minimization of sources of error due to easy and clearly pre-
sented configuration
7 Automatic creation of documentation after safety checks
7 Shortened configuration times and no need for special pro-
gramming skills
7 Automatic generation of visualization and convenient display
of the Safety Matrix on the SIMATIC PCS 7 operator station
7 Automatic management of project versions of the program
7 User-friendly tracking of changes
7 Easy modification of safety functions and simple adaptation of
the specification in test mode, as well as bypass, reset and
override functions.
■Design
In the context of SIMATIC PCS 7, the following individual prod-
ucts are available for the SIMATIC Safety Matrix:
• SIMATIC Safety Matrix Tool
for the configuration of safety functions on the PCS 7 Engi-
neering System
• SIMATIC Safety Matrix Editor
for creating and checking the Safety Matrix logic in an external
computer, independent of the engineering system; (can also
be optionally used as an add-on to SIMATIC Safety Matrix
Tool)
• SIMATIC Safety Matrix Viewer for SIMATIC PCS 7
for the operation and monitoring Safety Matrix using the SI-
MATIC PCS 7 operator system (for order date, please also re-
fer to the section "OS Software" in the Chapter "Operator Sys-
tem")
System requirements
The SIMATIC Safety Matrix Editor has the added benefit that the
Safety Matrix can also be created, processed and checked out-
side the SIMATIC PCS 7 engineering system. The SIMATIC
Safety Matrix Editor can be used on any computer with Windows
2000 Professional, SP2 or higher or Windows XP Professional.
However, generating the failsafe CFC program and compiling
and loading it into the automation system is only possible using
the SIMATIC engineering system with SIMATIC Safety Matrix
Tool.
Hardware require-
ments
Software requirements
SIMATIC Safety Matrix
Tool
SIMATIC PCS 7
AS 414H or
AS 417H
PCS 7 V6.0, SP2 or
higher,
S7 F Systems V5.2 , HF 2
or higher with S7 F-Lib
V1.2
Editor
Windows 2000 Profes-
sional, SP2 or higher or
Windows XP Professional
Viewer
SIMATIC PCS 7
AS 414H or
AS 417H
PCS 7-OS V6.0, SP2 or
higher
www.dienhathe.vn
www.dienhathe.com

Engineering system
SIMATIC safety matrix
4
■Function
Safety Matrix: "Intersections" define the linking of "cause" and "effect"
Configuration of analog or digital "causes" and digital "effects"
The matrix table is similar to a conventional spreadsheet. In the
horizontal lines, the user first enters possible process events (in-
puts) and configures the type and number of inputs, possible
delays, interlockings and logical operations. The user also de-
fines here if and which faults can be tolerated. After configuring
the causes, the effects, i.e. the reactions (outputs) to a specific
event are entered in the vertical columns. The interlinking of
causes and effects is then implemented by simply clicking the
cell at the intersection of row and column. This opens a window
in which the user can select the type of link.
SIMATIC Safety Matrix Tool
Creation, configuration, compila-
tion, loading and online monitor-
ing of the Safety Matrix in a
SIMATIC PCS 7 environment
single license for 1 installation,
type of delivery: Certificate of
license and authorization diskette
for Safety Matrix Tool and Safety
Matrix Viewer; software and elec-
tronic documentation on CD
6ES7 833-1SM00-0YA5 C)
SIMATIC Safety Matrix Editor
Creation and checking of the
Safety Matrix logic on an external
computer without a SIMATIC
PCS 7/ STEP 7 environment
license and authorization dis-
kette; software and electronic
documentation on CD
6ES7 833-1SM40-0YA5 C)
SIMATIC Safety Matrix Viewer
for SIMATIC PCS 7
Operation and monitoring of the
Safety Matrix in a SIMATIC PCS 7
environment with several operator
control levels
license and authorization dis-
kette; software and electronic
documentation on CD
6ES7 833-1SM60-0YA5 C)
www.dienhathe.vn
www.dienhathe.com

Engineering system
SIMATIC Route Control
SIMATIC Route Control Engineering
4
■Overview
The configuration of Route Control builds on the basic configu-
ration of the SIMATIC PCS 7 process control system using
blocks from the PCS 7 Standard Library. Technological elements
of relevance for Route Control (RC elements) are adapted in the
CFC Editor using uniform interface blocks from the Route Control
Library. This means that existing plants are also easy to upgrade
with SIMATIC Route Control.
Detailed information, see the chapter "SIMATIC Route Control".
■Function
The SIMATIC Route Control Engineering program package with
the following configuration components is available in addition to
the basic tools of the SIMATIC PCS 7 Engineering System for
configuring Route Control applications:
Route Control Library
The Route Control Library contains blocks for RC configuration,
blocks for creating transport routes, and interface blocks for
RC elements: control (actuator) elements, sensor elements, pa-
rameter (RC setpoint) elements and connection elements (mate-
rial data related to a partial route). It is made available in the cat-
alog of the CFC Editor.
Route Control Wizard
The Route Control Wizard is the interface between the RC con-
figuration and the SIMATIC PCS 7 basic configuration. The wiz-
ard, which can be called up from the SIMATIC Manager menu,
receives the RC-specific configuration data of the SIMATIC
PCS 7 project for importing into the Route Control Engineering.
In doing so it carries out a plausibility check, defines the AS-OS
and AS-AS communication connections and configures the
RC server signals.
Route Control Engineering Tool
Once the RC-relevant basic data of a PCS 7 project have been
adopted in a Route Control project, the next step is to configure
the RC-specific objects with the Route Control Engineering Tool:
• Partial Routes:
Dividing the transport routes into partial routes helps to in-
crease flexibility and to minimize the amount of configuration
work through grouping. Relevant partial route parameters: "bi-
directional" and "priority" (when searching for a route, the low-
est total of partial route priorities is decisive for the overall
route)
• Locations:
The beginning and end of each partial route - and hence the
source and destination of a material transport - are marked by
locations. The locations are also parameters for requesting a
material transport (source, destination, intermediate loca-
tions/via).
• Interconnections:
The RC elements are incorporated in a partial route and thus
"interconnected" with it. As a result, the RC elements acquire
additional properties depending on their type (e.g. "close
valve" in base position). These properties can be edited in
configuration windows.
• Function Catalogs:
The partial routes can be assigned to certain function cata-
logs, e.g. "Cleaning" or "Product Transport", according to tech-
nological and product-specific aspects. When searching for
routes, function catalogs allow you to limit the results to the
type of material transport.
• Function Steps/Sequence Functions
Each function catalog includes as many as 32 configurable
technological sequence functions, e.g. base position of the
control elements, open transport valves, open source valve,
switch on pump. Together with the RC elements intercon-
nected in the partial routes, the sequence functions determine
the sequence of the material transport.
Special configuration functions make it easier to perform repeti-
tive routine and extend the range of options for controlling mate-
rial transports, e.g.:
• Exporting configuration data in the form of CSV files to
Microsoft Excel, copying and editing the data there, and then
reimporting the files into Route Control
• Controlling the joint use of partial routes by configurable func-
tion IDs
• Checking material compatibilities and interlocking partial
routes in case of incompatible material sequences based on
the material ID saved in the connection element of the partial
route
• Connecting to the route block in runtime the dynamic (exter-
nal) setpoint values arriving from the process (e.g. weighed
quantity)
SIMATIC Route Control Engi-
neering V6.0
Single license for 1 installation, tri-
lingual (German, English, French)
Software and electronic docu-
mentation on the CD SIMATIC
Route Control V6.0
Type of delivery:
CD SIMATIC Route Control V6.0,
certificate of license and authori-
zation diskette
6ES7 658-7DX06-0YA0 D)
www.dienhathe.vn
www.dienhathe.com

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