Usage of Mastermover in Pharmaceutical Industry

1. MasterMover Introduction

2. Content
2
1. MM Company Intro
2. All products Intro
3. How MM product works
a. Basic Requirement
b. Working Flow
c. Couplings
4. Technical Related
5. Pharmaceutical Industry
6. How to Select Suitable MM Products

3. 1. MasterMover Company Intro
3
• Designs, manufactures & distributes, electrically operated pedestrian tugs
• Provide professional and customized solution to customers
• Est.1990s
• Tug capacity from 500 kg to 120,000 kg
• Over 20 models
• Thriving export business with tugs used in more than 30 countries
• Years of commercial and technical expertise
• Huge variety of application experience
• Reputation for high quality aftersales customer support
• Network of international dealers on every continent

4. 1. MasterMover Company Intro
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Head office and manufacturing facility
based in UK Ashbourne, Derbyshire

5. 1. MasterMover Company Intro
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Major Customers

6. 1. MasterMover Company Intro
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Why MasterMover?
• Full range of electric tugs, which suitable for all
kinds of wheeled loads
• Reliable quality and reputation
• Weight transfer technology (patent)
• Capable of design and manufacture for
professional solution
• A lot of application examples for your reference
• Provide on-site and technical support
• Trusted by Global MNCs

7. 2. Products Intro
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23 Models （6 catagories）
• Safety features come as standard
– Automatic braking when the tiller is released
– Emergency cut out button
– Secondary electromagnetic braking and emergency
– Speed and performance can be specified by the custome
Small Medium Large
Heavy Duty All Terrain Special

8. 2. Smart Mover Series Video
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9. 2. Product Intro – Small – UP to 2 tons (5)
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• SM100 TOW
– 500kg; No weight transfer;
– Loads fitted with a draw bar or towing eye are ideal
• SM100
– Leveraged weight transfer; Multiple coupling adapter
• SM100+
– Leveraged weight transfer; Hydraulic coupling point
• SM100+ SS
– Cleanliness or corrosion resistant required
– IP42; 316 grade Stainless-steel
• MT200
– Master Tug series
– 2 tons capacity
Smart Mover Series
1mx0.4mx1m

10. 2. Product Intro – Small – UP to 2 tons (5)
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11. Application Photos
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SM100+ Septodont
SM100+ Meissner Filtration

12. 2. Master Tug Series Video 2,000-8,000 kg
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13. 2. Product Intro – Medium – UP to 8 tons (5)
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• MT300+
• MT400+
• MT600+
• MT800+
• MT5/400+ SS
− IP44; 316SS
Master Tug Series;
Hydraulic Mast Weight Transfer
Equipped;

14. 2. Product Intro – Medium – UP to 8 tons (5)
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15. Application Photos
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MT5/400+ SS Pall Europe Ltd MT5/400+ SS GSK

16. 2. Master Tug Series Video 8000-30,000 kg
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17. 2. Product Intro – Large – UP to 15 tons (4)
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• MT1000+
• MT1200+
• MT1500+
• MT20/1200+ SS
− IP44; 316SS
Master Tug Series;
Hydraulic Mast Weight
Transfer Equipped;

18. 2. Product Intro – Large – UP to 15 tons (4)
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19. 2. PS3000+ Video 30,000 kg
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20. 2. Product Intro – Heavy Duty – UP to 30 tons (2)
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• MT2000+
• PS3000+
– The Most Powerful Model
– Wireless Remote Control
– Power assist steering
– Able to multi-link multiple units together

21. 2. All Terrain Pusher Series Video
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22. 2. All Terrain Tow Series Video
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23. 2. Product Intro – All Terrain (5)
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• MP400
– The MasterPusher MP400 is designed to push
loads on rails up to 80000 kg
• ATP400
– Pusher; Leveraged weight transfer
• ATT400+
– Hydraulic weight transfer
• AT200 TOW
• AT300 TOW

24. 2. Product Intro – All Terrain (5)
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25. Application Photos
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26. 2. Trailer Moving System
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27. 2. Product Intro – Special (2)
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• TMS1100+, TMS2000+
– Move unladen articulated lorry trailers
– King pin locked
– Hydraulic Mast Weight Transfer

28. Application Photos
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29. 2. Product Intro– Wireless Control Video
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30. 2. Product Benefits
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 Less Manpower Needed  Compact & Small in size
 Easy to Use  No License Needed
 Professional Solutions  Minimal Training Required
 Low Service Cost  Safety to Human & Property
 Customized Solutions  Weight Transfer Technology
 Wireless Control

31. 3. How MM product works
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a.Basic Requirements
• Wheeled Loads

32. 3. How MM product works
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b. Working Flow
Connection
to load
Weight Transfer Move
By Coupling

33. 3. How MM product works
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c. Couplings (MasterTug)
• Box Coupling System
• Large Load Considering
• 3 types: Small (MT200)
Medium (MT200,MT300+,MT400+,600+)
Large (MT800+ - 1500+)
• Combi Coupling System
• Clearance considering
• 3 types: Medium (MT300+, MT400+,600+)
Large (MT800+ - 1500+)
Extra Large (MT2000+)

34. 3. How MM product works
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c. Box Coupling

35. 3. How MM product works
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c. Box Coupling

36. 3. How MM product works
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c. Combi Coupling

37. 3. How MM product works
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c. Combi Coupling

38. 3. How MM product works
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c. Combi Coupling Video

39. 3. How MM product works
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c. Couplings (SmartMover)

40. 3. How MM product works
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c. Couplings (SmartMover)

41. 3. How MM product works
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c. Coupling (SmartMover)

42. 3. How MM product works
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c. Coupling (All Terrain Push)

43. 4. Weight Transfer Technology
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• Patented technology
• Dramatically increase Machine Efficiency
• Reduce Machine Size yet still Powerful Enough

44. 4. Force Diagram
External Force for load level move
Moving Load
Weight
Pulling
Force
Rolling
Resistance
Support
Force
Transferred
Weight
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45. 4. Weight Transfer
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46. 4. Force Diagram
External Force for load uplevel move
Weight
Pulling
Force
Rolling
Resistance
Support
Force
Transferred
Weight
β
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47. 4. Two-Tug System
push & pull
sideways
centre axis rotation
Benefits:
• Maximum manoeuvrability
• Precise load positioning
• Increased operator control
• Reduced damage to product, buildings
and equipment
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48. 4. Two-Tug System Video
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49. 5. Pharmaceutical Industry
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Pharmaceutical production is an ideal environment for MasterMover. With a
comprehensive range of pedestrian operated equipment to move large
chromatography columns to small trolleys in confined spaces, safe and easy handling
is achievable. Stainless steel options are available and with IP rating the machines
perform well in wet areas. The MasterMover has a standard and bespoke coupling
system so it can be used with almost any mobile equipment in this sector.
• Dramatic reduction in manual handling
• Moving production machinery off line becomes very quick, easy
and safe
• Quick and easy movement of ingredients, machines and finished
products
• Reduces damage to plant by giving the operator complete control
over heavy loads.
• Small machines make them ideal for use in pharmaceutical
production environments.
• Ideally suited to operating in clean room environments

50. 5. Pharmaceutical Industry
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Applications within Pharmaceutical
 Chromatography columns
 Mixing vessels
 Chemical reactors
 Sterilization tanks
 Storage tanks
 Bioprocess containers
 Agitators
 Misc. items

51. 5. Pharmaceutical Industry
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Pharmaceutical Handling Equipment Provided By MasterMover To Move
Chromatography Columns
The world’s biggest pharmaceutical companies use the latest in compact handling
technology to move their chromatography columns.
Occupying a tiny 0.73m², the MasterTug generates a huge amount of power; enough
to move columns weighing up to 8000 kg. Naturally, safety is top of the agenda in
the pharmaceutical industry and the MasterTug ticks the safety box in style. Its fine
speed control and superb maneuverability enable lab workers to guide the sensitive
columns and media into a precise position. What would have taken several lab staff a
lot of pushing and shoving can now be done in an instant by just one person.
Having eliminated the manual handling aspect of column movement and made the
process more efficient into the bargain, it won’t come as a surprise to learn that the
MasterTug system has been approved for use by chromatography column
manufacturers around the globe.

52. 5. Pharmaceutical Industry
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Features

53. 5. Pharmaceutical Industry
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Benefits

54. 5. Pharmaceutical Industry
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Application Photo

55. 5. Pharmaceutical Industry
Customers In Pharmaceutical Industry

56. 6. How to Select Suitable MM Products
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Key Points:
• Max Load Weight
• Castors or rails
• Surface Conditions
• Load Platform
• Connection Method
• Load travel details (distance, slope, direction)

57. Thank You！