1. • ISO 9001:2008 • ISO/TS 16949:2009 • ISO 14001:2004 • OHSAS 18001:2007
PED 97/23/EC • API Spec. Q1 • API 20B & 20C • NABL Accredited LAB
Capabilities
2. • Founded in 1988
• Global Supplier of heat treated, machined forgings
• Quality supplier of Cladded and Coated components
• Fully Integrated Open and Closed Die Forging Facility with annual
capacity of 18,000 Tons
Closed Die Forging - 12,000 Tons
Open Die Forging - 6,000 Tons
• Customized Forging capacity 1 kg -1,000 kgs
• Qualified for forgings in compliance with API Spec 20B & 20C and
Forging Specification Level FSL 1 to FSL 4
2
Key Facts
3. • Employee Strength - Over 400
• Over 35% in Exports sales
• Total Manufacturing Space 100,0002 ft. (~9,3002 mtrs.)
• Customized ERP System to accurately track orders
• State-of-the-art Die Design and Manufacturing Center
• API 6A and AMS2750 E compliant Heat Treatment Facility
• Qualified to supply SS forgings having impact requirement of -196C
• NABL Accredited Laboratory
• Modernistic Machining facilities – over 60% machined parts
3
Key Facts
4. • Created a "Machined Components Super Market" for over 200 components with
significant benefits to Customer -
Zero days of manufacturing lead time
Number of suppliers managed by customer reduced from 15 to 1
Inventory management resources of space & staff dramatically reduced
WHF assumed ownership for Quality, Delivery and Supplier Management
• We add value to our product by anticipating customer needs
Cladding Services for Weld Overlay of Inconel over components
Coating Services for PTFE, Xylan, Everslik and other coatings
• Consignment and supply around inventory programs
• Multi-year supply programs with price variation clauses and yearly cost reductions
4
Customer Focused Innovative Solutions
5. • Services
• Forging Services, Heat Treatment Services, Machining Services
• Metallurgical and Metrological Lab Testing Services
• Coating and Cladding Services
• Tool Room Services for Tool and Die making
• Solutions
• Supply Hydrostatically tested machined components
• Supply welded assemblies
• Anti-corrosive coatings
• WHF can make capital investments to meet customer needs
Examples - Cylindrical grinding, specialized machining cells etc.
5
WHF provides Services and Solutions
6. OHSAS 18001:2007
Cert. No:- 136692-
2013-HSO-IND-DNV
ISO 14001:2004
Cert. No: 136693-
2013-AE-IND-RvA
PED 97/23/EC
Annex I Clause 4.3
Cert. No. 4254-
2014-CE-IND-DNV
ISO/TS 16949:2009
Cert. No- 44 111 127781-001
APII Monogram
License for
20C-0006,
20B-0001,
API ISO 9001:2008
Cert. No-2362
API Spec Q1
Q1- 2265
6
ISO/TS 16949 from TUV NORD Valid till 9th Mar 2016
ISO 14001:2004 from DNV- GL Valid till 12 th Sep 2016
OHSAS 18001:2007 from DNV- GL valid till 12 th Sep 2016
PED 97/23/EC Annex I Clause 4.3 from DNV-GL Valid till 10 th Mar 2017
API Q 1(9th edition) Valid till 31st Mar 2017
API ISO 9001:2008 Valid till 31st Mar 2017
API 20 B Monogram Program- 1st company certified in the world Valid till 31st Mar 2017
API 20 C Monogram Program- 6th company certified in the world Valid till 31st Mar 2017
Certifications
9. 9
High-Tech Die Design and Forge Simulation Expertise
• Highly qualified design team with a combined industry experience of over 100 years
• 8 software stations running Deform, Unigraphics, Delcam and Autocad
• DEFORM assists in 3D simulations to determine part forging feasibility
• Delcam deployed to create Numerically Controlled Tool Path for die cutting on high
speed CNC HAAS machining centers
• Inventory of die and tooling material to facilitate rapid product development
• State of the art software simulates forging process to obtain 1st time right forgings
Design Capabilities
10. Quality Forgings Need Quality RM
9
• Strategic relations with renowned Steel Mills help acquire variety of grades
in small batches and short lead time
• Original mill test certificates with each supply
• WHF can source raw materials globally to customer specifications
• In process of qualifying for INCONEL forged components
Commonly forged grades
Carbon &
Low Alloy Steels
Case Carburizing Steels Stainless, Duplex & Super Duplex Steels
Through Hardening
Steels
ASTM A105 AISI 8620 SAE 8822 H AISI 410 AISI 420 42CrMo4/EN 19
A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 AISI 316L EN 24/817M40
S355J2 17NiCrMo6-4 EN353 AISI 304 AISI 304L 43B17
AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A 182 F22
AISI 4140 EN 354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM
AISI 4340 20MnCr5 17-4PH AISI 4330V
11. Closed Die Open Die 3” Upsetter
3 Hammers 1 - 5 tons 3 Hammers 1 - 3 tons Maximum Shank 80mm
Maximum Upset 125mm
Forged Component Weight
1- 60 Kgs
Forged Component Weight
10 - 1000 Kgs
Forged Component Weight
2 - 25 Kgs
Industries Served
• Oil & Gas
• Mining
• Automotive
• Power Transmission
• Construction Machinery
• Material Handling Eqpt
Industries Served
• Oil & Gas
• Material Handling Eqpt
• Power Transmission
• Construction Machinery
• Project Industry
• Nuclear Power
Industries Served
• Oil & Gas
• Automotive
• Power Transmission
• Construction Machinery
• Mining
11
Forging Services
12. 12
Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate
Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve
Disc
Dual Plate Check Valve Body
Tees/Cross
Block
Round/Gear
Blank
Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular
VALVE & OIL & GAS EQUIPMENT
Forging Capabilities
13. 13
Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT
Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging
Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging
CONSTRUCTION & MINING EQUIPMENT
Forging Capabilities
14. 14
Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke
Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link
Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener
AUTOMOTIVE & OTHERS
Forging Capabilities
15. Batch Furnace Continuous Furnace Instrumentation
Capacity 3-6 Tons Capacity 1Ton/Hour Calibrated to API 6A,
AMS 2750E standards
Processes
• Normalizing
• Annealing, Iso-Annealing
• Solution Annealing
• Post Weld Stress Relieving
• Hardening & Tempering
• Precipitation Hardening
• Quenching Media
i. Oil
ii. Water
iii. Polymer
Processes
• Normalizing
• Iso-Annealing
• Hardening
• Tempering
• Quenching Media
i. Oil
ii. Water
iii. Polymer
• Chino HT Chart
Recorders
• Chino Data Loggers
• K - Type Thermo-Couples
• Temperature Controllers
• Auto Charger for Quench
Application
• Deep-throat, fully
automated Hardness
Tester
15
Heat Treatment Services
16. 16
• Facility calibrated by NABL accredited agencies as per AMS 2750 E and API
6A Annexure M
• Expertise in heat treating different grades like Carbon steel, carburizing
steels, low alloy steel, High alloy steel, Martensitic stainless steel, Austenitic
stainless steel, Precipitation stainless steel, Duplex and super duplex stainless
steels
• Auto Charging / extractor System, Deep Throat Hardness Tester with inbuilt
measurement system calibrated as per ISO 6506-2 facilitate reliable and
repeatable heat treatment results
• Spare capacity of 500 Tons / Month for outside clients at competitive rates
with timely delivery
• Combination of Batch & Continuous furnaces with Oil, Water & polymer
quenching facility from 500 kg to 4.5 Tons per lot
Heat Treatment Services
17. 17
Deep Throat Brinell
Hardness Tester with
inbuilt measuring
system
Batch furnaces with
Auto charger for
quenching operation
Continuous furnace
with extractor
mechanism for
quenching operation
Heat Treatment Services
18. 18
Ultrasonic
Magnetic
Particle
• Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody
International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell
• Client Approvals - Cameron, GE, Siemens, Alstom Power, Wesco, Goodwin,
NOV, Aswan National OilWell Varco
NABL Accredited Lab Services
Chemical
Analysis
Micro-
Structure
Grain-
Flow
Impact
@
-196C
Tensile
Brinell Rockwell
Magnetic
Particle
Liquid
Penetrant
UltrasonicNon-Destructive
Testing
Hardness
Testing
Optical
Spectrometer
ARL 3460
Chemical
Testing
Mechanical
Testing
19. 19
• NABL accredited laboratory for Chemical, Mechanical and Metallurgical testing
• Third party testing services and certifications provided in accordance with
ISO/IEC 17025:2005, ASTM and IS standards.
State of the art testing facilities
• Chemical Analysis - ARL make spectrometer (26 channels)
• Mechanical Testing - Universal Testing machine (0.2% PS)
ASTM Impact testing Machine validated by NIST with facility of subzero
testing (Up to -196°C) and Profile Projector ( 50X)
• Hardness Testing - Optical Brinell Hardness Tester and Rockwell Hardness Tester
• Metallographic Image analyzer for phase analysis with photographic capability
Metallurgical Testing Services
22. 22
Sr Description Qty Capacity
1 CNC Horizontal turning M/C 10 10mm to 500mm Turning Diameter
2 CNC Vertical Turning Center 3 350Dia Chuck -500 Dia chuck-1000mm
3 Vertical Machining Center
Okuma, Haas, Dalih, LMW
6 BT40 & BT50
M/C Table 800 to 2500mm
4 Horizontal Machining Center
Okuma, Mitsui Seiki, BFW
3 BT-40
Table-500x500mm
Machining Capabilities
*Commissioning brand new machining facility at Chakan in 1st Quarter of 2016
23. 23
State of the Art Metrology Lab
• 2 Coordinate Measuring Machines (CMMs)
• Conturograph and Video Image Analyzer to be added shortly
• Trimos Digital height gauge 0 – 600 mm
• Micrometers & Bore Gauges
• Internal Pitch Measuring instruments
• Thread Plug Gauges, Ring Gauges & Plain Gauges
• Special RTG Groove Measuring instrument 25 - 60mm
• Surface Roughness Measuring Instrument Degree of finishing (Ra Rt Rz )
Metrology Lab Services
24. • Approved Supplier of INCONEL CLAD BONNETS to major Oil and Gas OEM
24
Supply of Turnkey Components
25. Fronius Compact Cladding Cell
HMI 10 / CCC /1500 TIG HW – Salient Features
• CNC controlled Welding system with
synchronized turn-table
• Compact design and Quick setup
• Digital communication within system controller
& power source providing maximum process
stability
• Precise torch positioning with servo-controlled
axes
• Remote maintenance via network or internet
connection
25
Cladding Services
*Planned brand new cladding facility at Chakan in 3rd Quarter of 2016
26. Machine Type Specification Rating
Fronius Compact Cladding Cell HMI-
T10/CCC/1500 TIG HW
Mains 400V/N/PE 50 Hz
Foot Print in mm 2723 / 1900
Faceplate in mm 1000
Part Weight Max in kgs. 1500
26
Cladding Services
27. www.WesternHeatForge.com
Western Heat & Forge Pvt. Ltd.
Plant I - Forging Facility
J-2 'S' Block | MIDC | Telco Road
Bhosari PUNE- 411026 | INDIA
TEL +91. 20. 6635 9200
+91. 20. 2712 2667
FAX +91. 20. 2712 0410
+91. 20. 2712 2202
Plant II – Machining Facility
W - 195 – B, M.I.D.C. | Bhosari
PUNE - 411026 | INDIA
Plant III – Machining & Cladding Facility
New Chakan Plant
Mr. Sanjay Jindal, MD
SJindal@WesternHeatForge.com
Marketing@WesternHeatForge.com
Contacts
