1. Maverick Valves BV
Jan van Galenstraat 17
3115 JG Schiedam
The Netherlands
Tel : +31 (0)10 303 2620
Fax: +31 (0)10 303 2670
info@maverickvalves.com
www.maverickvalves.com
THIS DOCUMENT AND THE INFORMATION IN IT ARE PROVIDED IN CONFIDENCE, FOR INFORMATIVE PURPOSES. ALL CONTENT IS COPYRIGHTED MATERIAL BELONGING TO
MAVERICK VALVES BV, AND SHOULD NOT BE USED AND/OR ALTERED WITHOUT PERMISSION.
2.
3. Table of Content
MISSION, VISION AND VALUES 4
MARKETS & APPLICATIONS 5
MANUFACTURING 6
IN-HOUSE TESTING ACTIVITIES 7-9
PRODUCT OVERVIEW 10-23
QUALITY DEPARTMENT 24-25
CERTIFICATES 26
REFERENCES 27
4. 4
We are a Dutch manufacturer and supplier of special valves for
industrial applications.
Maverick Valves is a global player in
the design and manufacturing of flow
control devices. Founded in 2000 and
headquartered in The Netherlands,
Maverick Valves remains focused on
helping customers meet their daily
production and process challenges safely
and efficiently.
We have built a global reputation and
acceptance within our customers with
High Segment Valve production, superior
quality and dependability across every
industry served with products designed
to fulfill the requirements of standard
applications to the most sophisticated,
processes.
Maverick Valves meets the demands for
total flow control solutions, whether one
valve at a time, or entire project- wide.
Bringing together the best people,
knowledge and the latest in technological
design and manufacturing processes,
Maverick Valves has created an
atmosphere where High Quality and
dependability are standard in every
product, from start to finish.
Mission, Vision and Values
5. Markets & Applications
5
OIL & GAS | OFF SHORE | PETROCHEMICAL | CHEMICAL | POWER |
MINING | LNG | FPSO | DESALINATION | SUBSEA
OFFSHORE
CHEMICAL MINING POWER
REFINERY SUBSEA
Maverick Valves is an expert in the design and manufacturing of specially engineered valves for applications like : Oil&gas production
Wellhead, Platform, Subsea Transmission Pipeline, LNG & Cryogenics Processing Refining & Petrochemical, Chemicals, Oxygen service,
Cryogenics Power generation Fossil, Nuclear, Geothermal, Cogeneration Power, Other Pulp & Paper, LNG & Cryogenics, Marine,
Mining, General Construction.
6. 6
Manufacturing
Maverick Valves is a fast track Valve producer. We are specialized in producing valves according to your specs and delivery schedules.
Our two production plants in the Netherlands allow us to be flexible with every stage of the process.
We keep in full control on our Quality by doing all IN-HOUSE.
Maverick Valves has IN-HOUSE design and engineering team to find solutions to problems.
Our dedicated and experienced teams are working in close cooperation with our clients to design, manufacture and deliver valves, suitable for
even the most extreme conditions.
Here in Maverick Valves, remarkable amount of time is spent for R&D to improve products quality and diversify our portfolio for challenging –
severe applications and develop more products to meet the Niche product demands in the market.
We have a strong and unique position in the valve market.
»» Short delivery times, keeping critical – tight schedules in line.
»» Full range of EXOTIC materials IN-STOCK.
(Super-duplex / titanium / zirconium / Inconel etc…)
»» Valves for SEVERE conditions – high temperature – high pressure class
»» CUSTOM MADE valves
»» Large sizes in shorter time
»» Full support on complicated specifications
»» Large stock in 10.000 sq² Ware House in several locations
»» Flexible Line® production for URGENT valves
MANUFACTURING IN-HOUSE
DESIGN AND ENGINEERING
RESEARCH AND DEVELOPMENT
WHAT MAVERICK VALVES MEAN TO YOU.
7. 7
»» API 607, 6th Edition
»» API 6FA, 3rd Edition
»» API 6FB, 3rd Edition
»» API 6FC, 4th Edition
»» API 6FD, 1st Edition
»» ISO 10497, 3rd Edition
»» Customer specifications
»» ISO 15848-1
»» ISO 15848-2
»» MESC 77-312
»» TA Luft.
»» Customer specifications
»» ISO 1626
»» NEN 12266-1
»» MESC 77-200
»» MESC 77-209
»» BS 6364
»» Customer specifications
»» Requirements from engineering department
»» Customer specifications
»» MESC 77-300.
»» Customer specifications
Fire safe test according: Fugitive emission test according:
Low temperature / Cryogenic test according: Torque test according:
Type Acceptance Testing (TAT) according:
»» Mechanical and Impact test at -196°C
»» Chemical analysis check
»» Corrosion test
»» Micro examination
»» Ferrite check to E562
»» Hydrogen-Inducted cracking test (HIC) & Sulphide Stress
Corrosion Cracking (SSCC)
Destructive testing (DT) In cooperation with research centres and laboratories.
»» Hydrostatic Shell & Seat test
- 1600 Bar Hydrostatic
- 200 Bar Gas
»» Low pressure gas test
»» High pressure gas test
»» Cavity relief test
»» According API 6D, API 598, API 6DSS, EN
12266-1 or customer specifications
»» MT (Magnetic Particle Examination)
»» UT (Ultrasonic Examination)
»» PT (Dye Penetrant Examination)
»» PMI (Positive Material Identification)
»» Hardness testing
»» Ferrite testing
Valve leak testing
Non Destructive Testing (NDT)
In-House Testing Activities
8. 8
We have the capability to perform special tests in-house. Our qualified personnel uses the newest technologies and is known with all tests. All tests
can be performed according standards or customer specs.
Maverick Valves has a fully equipped Blasting – Painting facility IN-HOUSE. We can perform customer’s specifications
We are also NORSOK A1-A2 paint specification approved.
In-House painting facility
In-House Testing Activities
10. 10
BALL VALVES 11
GATE VALVES 12
CHECK VALVES 13
PLUG VALVES 14
GLOBE VALVES 15
CHOKE VALVES 16
BUTTERFLY VALVES 17
PIG VALVES 18
SUBSEA VALVES 19
SEVERE SERVICE VALVES 20
CUSTOM MADE VALVES 21
Maverick Valves Standard sizes ranges from ¼’’ – 56’’ and
ANSI class from 150# to 4500# and API till 20000 psi.
PRODUCT OVERVIEW
11. DBB BALL VALVE
SIDE ENTRY –
TWO/THREE PIECES
TOP ENTRY
11
AA BALL VALVES
VARIANTS
»» Double Block and Bleed
»» SUBSEA
»» Top Entry
»» Fully Welded
»» Segmented Ball
»» Two/Three Piece
»» Metal Seat – Severe Applications - HPHT
Features:
Trunnion - Floating
SIZE: ¼’’ – 48’’
ANSI: 150-4500 lbs
API: 2000 – 20000 PSI
DIN : 10 - 400
Temperature range: -196 to +850 c°
Flanged – HUB End
Buttweld – Socketweld - threaded
Handwheel operated
GearBox operated
Actuator operated
Metal Seat options
Soft Seat – PTFE/RPTFE-PEEK-DEVLON
Options like TA-LUFT / 77-312 – type approval available.
API – BS – ISO Standards
MARKET APPLICATIONS:
SIDE ENTRY
12. 12
AA GATE VALVES
VARIANTS
»» SLAB TYPE
»» WEDGE TYPE
»» EXPANDING GATE
»» THROUTH CONDUIT
»» SUBSEA
»» BOLTED BONNET – PRESSURE SEAL – WELDED
BONNET – BELLOW SEALED – DISSAPATION
BONNET
»» Metal Seat – Severe Applications – HPHT
Features:
SIZE: ¼’’ – 48’’
ANSI: 150-4500 lbs
API: 2000 – 20000 PSI
DIN : 10 - 400
Temperature range: -196 to +850 c°
Flanged – HUB End
Buttweld – Socketweld - threaded
Handwheel operated
GearBox operated
Actuator operated
Metal Seat options
Soft Seat – PTFE/RPTFE-PEEK-DEVLON
Options like TA-LUFT / 77-312 – type approval available.
API – BS – ISO Standards
MARKET APPLICATIONS:
SLAB TYPE
EXPANDING GATE
13. 13
AA CHECK VALVES
VARIANTS
»» SWING TYPE
»» PISTON TYPE
»» DUAL PLATE
»» NON SLAM
»» AXIAL FLOW**
»» TILTING DISC
»» SUBSEA
»» BOLTED BONNET – PRESSURE SEAL – WELDED
BONNET- Y PATTERN
»» Metal Seat – Severe Applications – HPHT – LOW
NOISE
Features:
SIZE: ¼’’ – 48’’
ANSI: 150-4500 lbs
API: 2000 – 20000 PSI
DIN : 10 - 400
Temperature range: -196 to +850 c°
Flanged – HUB End – Waffer - Lugged
Buttweld – Socketweld - threaded
Handwheel operated
GearBox operated
Metal Seat options
Soft Seat – PTFE/RPTFE-PEEK-DEVLON
Options like TA-LUFT / 77-312 – type approval available.
API – BS – ISO Standards
Options like TA-LUFT / 77-312 – type approval available.
API – BS – ISO Standards
MARKET APPLICATIONS:
SWING TYPE
DUAL PLATE
AXIAL FLOW
14. 14
AA PLUG VALVES
VARIANTS
»» DOUBLE BLOCK AND BLEED
»» DUAL EXPANDING
»» LUBRICATED / NON LUBRICATED
»» JACKETED PLUGS
»» SUBSEA
»» BOLTED BONNET – PRESSURE BALANCED
»» Metal Seat – Severe Applications – HPHT – LOW
NOISE
Features:
SIZE: ¼’’ – 36’’
ANSI: 150-4500 lbs
API: 2000 – 15000 PSI
DIN : 10 - 400
Temperature range: -196 to +850 c°
Flanged – HUB End –
Buttweld – Socketweld - Jacketed
Handwheel operated
GearBox operated
Actuator operated
Metal Seat options
Soft Seat – PTFE/RPTFE-PEEK-DEVLON
Options like TA-LUFT / 77-312 – type approval available.
API – BS – ISO Standards
MARKET APPLICATIONS:
DOUBLE BLOCK AND BLEED
LUBRICATED
15. 15
AA GLOBE VALVES
VARIANTS
»» BELLOW SEALED
»» CONTROL GLOBE
»» CONTINIOUS BLOWDOWN
»» Y- PATTERN
»» SUBSEA
»» SDNR FUNCTION
»» BOLTED BONNET – PRESSURE SEAL – WELDED
BONNET- JACKETED
»» Metal Seat – Severe Applications – HPHT
Features:
SIZE: ¼’’ – 36’’
ANSI: 150-2500 lbs
API: 2000 – 15000 PSI
DIN : 10 - 400
Temperature range: -196 to +850 c°
Flanged – HUB End
Buttweld – Socketweld - Jacketed
Handwheel operated
GearBox operated
Actuator operated
Metal Seat options
Soft Seat – PTFE/RPTFE-PEEK-DEVLON
Options like TA-LUFT / 77-312 – type approval available.
API – BS – ISO Standards
MARKET APPLICATIONS:
CONTROL
Y - PATTERN
16. 16
AA CHOKE VALVES
VARIANTS
»» EXTERNAL SLEEVE
»» CAGE TYPE
»» POSITIVE CHOKE
»» ROTATING DISC
»» NEEDLE TYPE
»» SUBSEA
»» Severe Applications – Drilling – Production
Features:
SIZE: ½’’ – 8’’
API: 5000 – 15000 PSI
Temperature range: -196 to +850 c°
Actuator operated
Options like TA-LUFT / 77-312 – type approval available.
Tungsten Carbide
API 6A
MATERIAL CLASS A,BB,DD1,EE1,CC1,FF,HH
MARKET APPLICATIONS:
NEEDLE TYPE
POSITIVE CHOKE
17. AA BUTTERFLY VALVES
VARIANTS
»» TRIPPLE OFFSET
»» DOUBLE ECCENTRIC
»» HIGH PERFORMANCE
»» DOUBLE BLOCK AND BLEED
»» JACKETED
Features:
SIZE: ¼’’ – 36’’
ANSI: 150-2500 lbs
DIN : 10 - 400
Temperature range: -196 to +850 c°
Flanged – Wafer- Lug
Jacketed Option
Handwheel operated
Cryogenic
GearBox operated
Actuator operated
Metal Seat options
Soft Seat –
Options like TA-LUFT / 77-312 – type approval available.
API – EN Standards
MARKET APPLICATIONS:
DOUBLE BLOCK AND BLEED
TRIPPLE OFFSET
18. 18
AA PIG VALVES
VARIANTS
»» Cleaning Pigs without by-pass
»» Cleaning Pigs , with integrate by-pass
»» Separating Pigs
»» Pig launcher-receiver
Features:
SIZE: 2’’ – 36’’
ANSI: 150-2500 lbs
Flanged
Double Block and Bleed
Secondary sealant injection for stem and seat rings , option
Pig trap closure with safety locking device
Handwheel operated
GearBox operated
Actuator operated
Metal Seat options
Soft Seat – PTFE/RPTFE-PEEK-DEVLON
Options like TA-LUFT / 77-312 – type approval available.
API – ISO Standards
MARKET APPLICATIONS:
19. MAVERICK SUBSEA VALVES
ARE GENERALLY USED IN AS;
»» Pipeline subsea valves
»» Subsea Manifolds
»» Line tees for future tie-ins
»» Semi-submersible Buoy and Turret
»» Sub Sea Isolation Valves
»» PLEM
»» ESDV
»» On/Off Valves
19
AA SUBSEA VALVES
VARIANTS
»» BALL VALVES (DBB. Top Entry, Side Entry, Welded, Piggable)
»» GATE VALVES (Slab Type, Expanding, Conduit)
»» CHECK VALVES (Swing Valve, Piggable)
»» PLUG VALVES (DBB)
»» SEVERE APPLICATIONS API6DSS- API17D- API6A DESIGN,
HYPERBARIC TESTING OPTIONS
Features:
SIZE: ¼’’ – 36’’
ANSI: 150-2500 lbs
API: 2000 – 15000 PSI
Temperature range: -196 to +850 c°
Flanged – HUB End - Buttweld - Socketweld - Jacketed
Piggable
Handwheel operated - GearBox operated
Actuator operated - ROV operated
Shallow and Deep water
Temporary and Permanent Installation
Overlay - Cladding
Fully Welded-Top Entry Options
Soft Seat – PTFE/RPTFE-PEEK-DEVLON
Options like TA-LUFT / 77-312 – type approval available.
API – ISO Standards
MARKET APPLICATIONS:
20. AA SEVERE SERVICE
VALVES
VARIANTS
»» HPHT VALVES
»» HIGH CYCYLING VALVES
»» ABRASIVE – CORROSIVE AND CAUSTIC MEDIA
»» TIGHT SHUT OFF
»» LOW PRESSURE DROP
»» CRYOGENIC SERVICE
»» SEGMENTED BALL VALVES
»» THROUGH CONDUIT GATE
»» DUAL EXPANDING GATE
»» METAL SEAT BALL
Features:
SIZE: ¼’’ – 36’’
ANSI: 150-2500 lbs
DIN : 10 - 400
Temperature range: -196 to +850 c°
Special Coating options
Flanged – BW
Jacketed Option
Handwheel operated
GearBox operated
Actuator operated
Metal Seat tight Shutoff
Options like TA-LUFT / 77-312 – type approval available.
API – BS –ISO Standards
API – EN Standards
20
MARKET APPLICATIONS:
21. 21
AA CUSTOM MADE
VALVES
Our team is specialised in finding specialized solutions for the experienced
valve problems. We can help you as a customer with any problem and any
needs.
Features:
SIZE: ¼’’ – 36’’
ANSI: 150-2500 lbs
DIN : 10 - 400
Temperature range: -196 to +850 c°
Flanged – Wafer- Lug
Jacketed Option
Handwheel operated
Cryogenic
GearBox operated
Actuator operated
Metal Seat options
Soft Seat –
Options like TA-LUFT / 77-312 – type approval available.
API – EN Standards
MARKET APPLICATIONS:
23. 23
Our valves can be designed, manufactured and tested according the following international standard:
»» American Petroleum Institute (API): API 6A, API 6D, API 6DSS, API 607, API 598, API 17D, API 600
»» American Society of Mechanical Engineers (ASME): ASME B16.5, ASME B16.10, ASME B16.11, ASME B16.25, ASME B16.34,
ASME B16.47, ASME B31.3, ASME B31.4, ASME B31.8, ASME IX, ASME VIII (divisions 1 & 2)
»» Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS): MSS SP25, MSS SP44, MSS SP45, MSS
SP53, MSS SP54, MSS SP55, MSS SP6, MSS SP61, MSS SP72, MSS SP82, MSS SP9
»» British Standards Institute (BS): BS 1503, BS 1504, BS 1560, BS 2080, BS 4504, BS 5146, BS 5351, BS 6364, BS 6755, EN 558,
EN1503, EN1626, EN1983, EN5211, EN12266, EN12516, EN12567, EN12570, EN12627, EN12982
»» ]nternational Organization for Standardization (ISO): ISO 5208, ISO 10423, ISO 10497, ISO 14313, ISO 14723, ISO 15156-3, ISO
15607, ISO 15609, ISO 15614-7, ISO 15848 (parts 1 & 2), ISO 17292
»» American Society for Testing and Materials (ASTM): ASTM E94, ASTM E142, ASTM E165, ASTM E280, ASTM E446, ASTM 562,
ASTM E709, ASTM G48
»» National Association of Corrosion Engineers-Corrosion Resistant (NACE): NACE MR0175, NACE MR0103, NACE TM0187, NACE
TM0284
»» Non-standard Valves according customer request / specification
Normative References
ALLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX
FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59
MONEL® 400 TITANIUM GR5 INCOLOY® 600 HASTELLOY® B3
TITANIUM GR2 ZIRCONIUM® 702 347H INCOLOY® 825 INCOLOY® 625 (SUPER)
DUPLEX FERRALIUM® TITANIUM GR3 HASTELLOY® C276 321H NICKEL ALLOY
904L INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO
ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM GR5 INCOLOY®
600 HASTELLOY® B3 TITANIUM GR2 ZIRCONIUM® 702 HASTELLOY® C276 321H
NICKEL ALLOY 904L INCOLOY®625 (SUPER) DUPLEX FERRALIUM® TITANIUM
GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM
GR5 INCOLOY® 600 HASTELLOY® B3 TITANIUM GR2 ZIRCONIUM® 702 347H
INCOLOY®825 INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3
HASTELLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX
FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20
MATERIALS
Norms & Materials
24. 24
At Maverick Valves we consider Health, Safety, Environment and
Quality to be of prime importance for the successful completion of
any project. Our integrated HSEQ management system focuses
on continuous improvement. We aim to surpass the customers
trust and confidence by offering quality products and services that
meets customers’ requirements and expectations.
Maverick Valves quality system is in full compliance with ISO
9001/TS 29001 and the API Q1. Several type of approvals are
granted by all
major oil and gas companies, engineering contractors and local
inspection authorities. Therefore the CE monogram
has been added to our valves.
For the purpose of customer’s confidence and satisfaction,
a Maverick Valves quality manual has been developed. This
manual outlines all relevant procedures to ensure our promised
high quality level of valves. These procedures includes all stages
of sales, engineering, procurement, manufacturing and logistics.
Access to our quality manual is available upon request.
Maverick Valves HSEQ department takes full responsibility
to ensure that all contractual requirements of our customers
are fulfilled. Additional testing and certification can be done on
customers’ requirements.
Quality Department
Health, Safety, Environment and Quality (HSEQ)
25. 25
Maverick Valves can offer you technical support. We have a dedicated team with expertise, who would like to support you in situations
where help or support is needed. There is an high priority in technical training and education for our team to maintain professional
competence at the highest level. Maverick Valves thinks in terms of solutions. You can count 24/7 on our technical support!
Engineering and manufacturing of valves is our core business. But how do we get these valves in time at our customers based all over
the world? Our Logistics Department will act, do and arrange it! From purchase order to final delivery, they track and trace the whole
process and arrange transport and documentation, according to international law and rules and with all customer requirements.
Logistics Department controls the whole shipment activity. The highly skilled team is supported by an efficient and fully equipped Enterprise
Resource Planning (ERP) system. With the use of this system the material requirements and the resource planning can be performed. The
ERP system automatically generates material needs for the purchasing department, after which the entire purchasing process can start.
Arrived materials are compared with purchasing specifications and will be taken in charge number in stock. This is to ensure traceability
of the material. Our after sales department is in the driver seat at any time of the whole process.
Our sales team is experienced in the valve industry. With our highly qualified employees, Maverick Valves is capable of advising the best
solution.
Communication is where we make the difference. No matter where you are in the World, our Sales team will communicate through until
the problem is solved.
Technical support
Sales
Logistics & Handeling
26. Certificates
26
ISO 9001 RVA – 2008
FPAL Achilles
API 6A
API Q1
ISO/TS 29001
Achilles JQS
API 6D
ISO 9001 UKAS – 2008
GOST R certificate
API 600
PED Module HAPI 6DSS
17D CRN ATEX
IN PROGRESS: ASME N, API 16A - 16C
26
28. Group of Companies:
Maverick Valves BV
Jan van Galenstraat 17
3115 JG Schiedam
The Netherlands
Tel : +31 (0)10 303 2620
Fax: +31 (0)10 303 2670
info@maverickvalves.com
www.maverickvalves.com
