ppt

1. Industrial training phase - 1
Name : S.Sowmiya
Roll.no : 221293
Reg.no : 2113435
Department : Electronics Robotics(SW)
Company in which training was held : TI Clean Mobility Pvt Ltd
Industrial supervisor : Mr.R.Subramaniyan
Training commencement date : 08.12.2022
Training end date : 31.05.2023

2. The industry I work in is TI Clean
Mobility it is a part of the
Murugappa group. This company
manufactures Electric vehicles.
The branch I underwent training
manufactured Electric auto. They
manufactured two types of electric
auto:
 Cargo auto
 Passenger auto
TI Clean Mobility also
manufactures electric tractor.
The department I went to training
is SCM and Warehouse.
About TI
Clean Mobility

3. DIFFERENT DEPARTMENTS IN MY
INDUSTRY
 Assembly
 Body Shop
 Paintshop
 PTCED
 Logistics (SCM, warehouse, out bound logistics etc.)
 Maintenance
 After sales
 Sourcing
 End of line
 Central quality
 Process quality
 Finance……..etc.

4. 5S IN AN INDUSTRY
5S is a system to reduce waste and optimize
productivity through maintaining an orderly
workplace and using visual cues to achieve
more consistent operational results. The 5s
are:
 Sort
 Set in order
 Shine
 Standardize
 sustain

5. KAIZEN
Kaizen is a improvement
processes. Kaizen focuses on
eliminating waste, improving
productivity, and achieving
sustained continual improvement
in targeted activities and
processes of an organization.

6. SUPPLY CHAIN MANAGEMENT
Supply chain management known shortly as SCM
is the management of the flow of goods, data and
finances related to a product from the procurement
of raw materials to the delivery of the product at
it’s destination. SCM attempts to centrally control
or link the production, shipment, and distribution
of product. By managing the supply chain,
companies can cut excess costs and deliver
products to the consumer faster. This is done by
keeping tighter control of internal inventories,
internal production , distribution, sales, and
the inventories of company vendors.

7. 5 PARTS OF SCM
 Plan: Companies must properly plan and manage all resources to ensure that
customer demand for their products or services are being met.
 Source: Every business needs to select a supplier or multiple suppliers to provide
the goods and services needed to create their products.
 Make :Supply chain managers must coordinate the activities required to order raw
materials, accept them, manufacture them into finished products.
 Deliver :Coordinating orders, picking, packing, scheduling deliveries, invoicing,
dispatching, notifying relevant parties, and receiving payments are all crucial parts
of the delivery process.
 Return :As part of supply chain management, businesses must develop a
process that makes returning products easier and faster. This includes a process
for accepting customer returns and determining if the product should be
reproduced, repaired, scrapped, or returned to the shelf.
These are the five parts of SCM.

8. WAREHOUSE AND
WAREHOUSING
A warehouse is a large building
where raw materials or manufactured
goods are stored until they are exported to
other countries or distributed to shops to be
sold. The process of holding physical items
or inventory in a warehouse or storage
facility before selling or distributing them
is known as warehousing. Warehouses
store and protect products in an organized,
safe, and secure manner, making it simple
to trace an item’s location, when it arrived,
how long it’s been there, and the quantity
on hand. An industrial warehouse is a
structure that houses a variety of industrial
activities, from manufacturing to storing
finished goods.

9. IMPORTANCE OF
WAREHOUSE
 Better Inventory Management
 Efficient Packing and
Processing
 Superior Customer Service
 Price Stabilization
 Improved Risk Management

10. Processes in warehouse logistics
There are a few processes in warehouse, they are:
 Inward of material
 Creating GR
 Receiving of material
 Material inspection by quality
 Put away of material
 Label generation
 Picking (for assembly line)
 packing (for after sales ware house)
 Taking inventory of material

11. INWARD OF MATERIAL
When an material is delivered, it is first
given a gate pass. Then the material is
weighed on a weighing bridge. After this the
GR process is done.

12. CREATING GR
 After the gate pass is issued the gr process is done.
 The full form of GR is goods receipt.
 The software used to create GR in my industry is Ramco.
 The supplier invoice Is mandatory to create a GR.
 The GR is created by typing the supplier invoice number, invoice date,
checking if the part number, quantity, tax value, total value etc.
 After creating the GR the GR number is punched in the invoice.
 Now the invoice is given to warehouse were the material is received.

13. RECEIVING OF MATERIAL
 The material is received by
warehouse.
 The material is counted and
ensured that the receipt quantity
and physical quantity matches.
 Then the employee who receives
the material punches the seal of
warehouse and the employee seal.
 After this is done the material is
handed over to quality.

14. MATERIAL INSPECTION BY QUALITY
The material is handed over to
quality.
The quality then inspects the
material.
The aspects quality inspects are
dimensions, working of the part
etc.
Once the material clears quality
inspection it is given qc ok seal.
Then it is again given to
warehouse for storage.

15. PUT AWAY OF MATERIALS
 After the material is received from
quality, the material is put away in
racks.
 The process of put away is to store
them for storing, issuing to
assembly line, issuing as
replacement to rejected parts etc.
 Then the label is generated for the
material to be stored in the racks.

16. LABEL GENERATION
 Label generation is very important
as it contains data of the part
number, part name, a QR code,
serial number (if the part is a serial
controlled item) etc.
 It is easy to know where the part is
when we generate a label.
 Labels are used to scan and pick
items for assembly line.

17. PICKING
 Picking is essential as the
production can only be done if
parts are picked and issued.
 Picking is also done systematically
by typing the amount we want to
pick and scanning the QR code to
pick.

18. PACKING
 Packing is done so that
the part can be given to
the customer or the
dealer.
 Packing is also done in
after sales warehouse.

19. TAKING INVENTORY OF MATERIAL
 Taking inventory is very important in a
warehouse as it can track shortage of
parts.
 By taking inventory we can find out
which of the parts has shortage and we
can order the shortage parts.
 by frequent inventory taking we can
match the system stock and physical
stock.
 By this we can also see the mismatch of
system stock against physical stock.

20. Industrial training phase - 1
Name : M.Divakaran
Roll.no : 221273
Reg.no : 2113415
Department : Electronics Robotics(SW)
Company in which training was held : TI Clean Mobility Pvt Ltd
Industrial supervisor : Mr.P.Prince
Training commencement date : 08.12.2022
Training end date : 31.05.2023

21. MAINTENANCE
Maintenance (including Preventive Maintenance):
(1) Maintenance of existing plant equipment.
(2) Maintenance of existing plant buildings, and other service facilities such as
yards, central stores, roadways, sewers, etc.
(3) Engineering and execution of planned maintenance, minor installations of
equipment, building and replacements.

22. PTCED
Pre Treatment of Cathode and Electrode Deposition
PTCED - Pre Treatment of Cathode and Electrode Deposition
PTCED is a plant where the body of auto processed for ED coating which will be proceeded to paint shop
PTCED is of 6 wagons and 14 tanks which is with water and chemicals.
Transporter which lifts the body of auto carries through the process

23. LOADING TO PTCED
HOT WATER RINSE –SPRAY
PRE DEGREASING TANK
DEGREASING DIP TANK
WATER RINSE 1 –SPRAY
WATER RINSE 2 -DIP
SURFACE ACTIVATION -DIP

24. PTCED PROCESS FLOW CHART
LOADING TO PTCED
HOT WATER RINSE -SPRAY
PRE DEGREASING TANK
DEGREASING DIP TANK
WATER RINSE 1 -SPRAY
WATER RINSE 2 -DIP
SURFACE ACTIVATION -DIP

25. DM WATER RINSE 2 -SPARY
UNLOADING TO TROLLEY
ED BAKING IN OVEN
FORCED COOLING
INSPECTION
LOADING TO OVERHEAD CONVEVOR

26. PTCED PROCESS
Body of auto loaded in the basket of transporter from loading area of body shop and
carried to Hot water rinse for removing the dusts in the body and sent to Pre degreasing
tank which is of chemicals will treat the body and removes the dust particles present in the
auto body, then the body carried out to the Degreasing dip tank where the auto body
treated for readiness of ED coating and sent to Water rinse - 1 spray tank for cleaning
purpose and goes through Water rinse - 2 dip tank for further cleaning. Then the body
undergoes Activation tank for further readiness and carried to Phospating dip tank for
whole body dip and sent to Water rinse - 3 spray tank for cleaning process and to Water
rinse - 4 dip tank for complete cleaning and rust clearing. Then body cleansed with DM
water rinse - 1 spray for cleaning before ED coating then body carried out to the ED
coating , then to remove excess of ED it undergoes UF rinse - 1 spray and then UF rinse -
2 dip tank, then to DM water rinse - 2 spray tank, after cleansing body unloaded and sent
to Oven which is in 180 deg celcius for baking, then forced to cool.After cooling of body
it undergoes Inspection , if its okay then it will be loaded in Overhead transfer conveyor
for Paint shop processess.

27. THERMAL IMAGER
Thermal imager detect leaks, identify
overheated connections, pinpoint
thermal bridges or detect structural
defects. The testo 868 thermal imager
was developed for applications in daily
maintenance and installation work in
trade and industry. It enables quick and
reliable work when you are detecting
defects and carrying out maintenance.

28. THERMAL IMAGER
 Infrared image output
 Infrared resolution
 160 x 120 pixels
 Thermal sensitivity
 <0.08 °C (80 mK)
 Field of view
 31° x 23°
 Minimum focus distance
 <0.5 m
 Geometric resolution (IFOV)
 3.4 mrad
 SuperResolution (Pixel)
 320 x 240 pixels
 SuperResolution (IFOV)
 2.1 mrad
 Image refresh rate
 9 Hz
 Focus
 Fixed focus
 Spectral range
 7.5 to 14 µm
 Measurement
 Measuring range
 -30 to +100° C; 0 to +650° C
 Accuracy
 ±2 °C, ±2 % of mv
 Emissivity
 0.01 to 1
 Reflected temperature
 manual
 testo ε-Assist
 Included

29. THANK YOU