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Additive Manufacturing
and You
A quick look at 3D-Printing Solutions for your hardware business.
By
Joseph Petsinger
Intro to Additive Manufacturing
• Typically consists of melting
and/or hardening of material in
a multi-layer fashion.
• Multiple 2-D “Slices”
• Variable in Scale
Overview of Benefits
• Rapid Prototyping (1/3 time of
conventional means)
• Near 100% material usage (Near 0%
waste or recycled material)
• [Little to] No tooling cost
• No chemicals
• Density control (efficient use of
materials)
• Hybrid Materials
• Etc. for more specific jobs
Current Applications
Engines
• SpaceX SuperDraco Engine
• “Through 3D printing, robust and high-
performing engine parts can be created at a
fraction of the cost and time of traditional
manufacturing methods.” –SpaceX CEO
• Expanded life due to variable strength properties
• Rolls Royce Trent XWB
• 12% Fuel Savings (10% Avg.)
• No tooling costs or wasted material
• [Profits rose 24% year of announcement]
• General Electric LEAP
• 15% Fuel Savings
Current Applications Cont.
• Consumer [Simulated] Experience
• Coca~Cola “Mini-Me”
• Star Wars “D-tech weekends”
• Consumer-Marketer Interaction
• Printing promotional products
• Anyone with access to 3-D Printer
• UPS Printers
Marketing
Untapped Potential
• Materials
• Microlattices
• Less Material, More Strength; Lower
Cost, Higher Price
• Can carry 160,000 times their own
weight (Density Control)
• Negative Refractive Index
Metamaterials
• Ex: Delivery Drone (Radiowaves)
• Less Power, Longer Operating Time,
Fewer Units, Lower Costs
• FF: Used to observe relativity &
invisibility
Untapped Potential Cont.
Manufacturing
• Injection Molding
• Hot Runner System
• Less Labor, Shorter Cycle
Time, Lower Cost, Higher
Price
• Assembly Line
• Multi-Nozzle/Material
solution
• Variable Density
• Less Labor, More Time, Less
Waste, Higher Price
Additive Manufacturing and You
Truck Hood Latch/Clamp
• $8-$45 + Shipping (depending on
make and model)
• Cp = mp(Cs/ms)
• Less than 6 cubic inches: $7.92
• Same-day delivery
• Might be more cost efficient if you
recommend to your mechanic.
Additive Manufacturing and You
Medical Syringe Pumps
• Traditional Pump: $260-$1,509
• 3D-Printed Pump: $97-$154
• Open-Source
• “Scientists can customize the
design of a pump to exactly what
they are doing, just by changing a
couple of numbers in the
software.”
How to Start Buying a Printer
• Professional Desktop/Prototyping: About $2500+
• MakerBot
• Robo 3D
• [Other Crowdfunding Sources]
• Industrial Manufacturing: Millions of Dollars
• Stratysys (Merger)
• Objet
Using a Service
• One-Time Small Parts/Prototyping
• MakeXYZ (Network)
• UPS (Lisle, IL)
• Crucial Quality Components
• GPI Inc. (Lake Bluff, IL)
Questions?
Thank You For
Listening!

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Additive Manufacturing and You

  • 1. Additive Manufacturing and You A quick look at 3D-Printing Solutions for your hardware business. By Joseph Petsinger
  • 2. Intro to Additive Manufacturing • Typically consists of melting and/or hardening of material in a multi-layer fashion. • Multiple 2-D “Slices” • Variable in Scale
  • 3. Overview of Benefits • Rapid Prototyping (1/3 time of conventional means) • Near 100% material usage (Near 0% waste or recycled material) • [Little to] No tooling cost • No chemicals • Density control (efficient use of materials) • Hybrid Materials • Etc. for more specific jobs
  • 4. Current Applications Engines • SpaceX SuperDraco Engine • “Through 3D printing, robust and high- performing engine parts can be created at a fraction of the cost and time of traditional manufacturing methods.” –SpaceX CEO • Expanded life due to variable strength properties • Rolls Royce Trent XWB • 12% Fuel Savings (10% Avg.) • No tooling costs or wasted material • [Profits rose 24% year of announcement] • General Electric LEAP • 15% Fuel Savings
  • 5. Current Applications Cont. • Consumer [Simulated] Experience • Coca~Cola “Mini-Me” • Star Wars “D-tech weekends” • Consumer-Marketer Interaction • Printing promotional products • Anyone with access to 3-D Printer • UPS Printers Marketing
  • 6. Untapped Potential • Materials • Microlattices • Less Material, More Strength; Lower Cost, Higher Price • Can carry 160,000 times their own weight (Density Control) • Negative Refractive Index Metamaterials • Ex: Delivery Drone (Radiowaves) • Less Power, Longer Operating Time, Fewer Units, Lower Costs • FF: Used to observe relativity & invisibility
  • 7. Untapped Potential Cont. Manufacturing • Injection Molding • Hot Runner System • Less Labor, Shorter Cycle Time, Lower Cost, Higher Price • Assembly Line • Multi-Nozzle/Material solution • Variable Density • Less Labor, More Time, Less Waste, Higher Price
  • 8. Additive Manufacturing and You Truck Hood Latch/Clamp • $8-$45 + Shipping (depending on make and model) • Cp = mp(Cs/ms) • Less than 6 cubic inches: $7.92 • Same-day delivery • Might be more cost efficient if you recommend to your mechanic.
  • 9. Additive Manufacturing and You Medical Syringe Pumps • Traditional Pump: $260-$1,509 • 3D-Printed Pump: $97-$154 • Open-Source • “Scientists can customize the design of a pump to exactly what they are doing, just by changing a couple of numbers in the software.”
  • 10. How to Start Buying a Printer • Professional Desktop/Prototyping: About $2500+ • MakerBot • Robo 3D • [Other Crowdfunding Sources] • Industrial Manufacturing: Millions of Dollars • Stratysys (Merger) • Objet Using a Service • One-Time Small Parts/Prototyping • MakeXYZ (Network) • UPS (Lisle, IL) • Crucial Quality Components • GPI Inc. (Lake Bluff, IL)