Electrical Component Overhaul Capability Statement

Our approach to every overhaul programme
is the same — treat each one differently
Our local support services and resources
provide the highest level of client service
and world-class performance and reliability
with OEM materials and repairs to return your
assets back to revenue service faster, while
reducing your overall cost of ownership.
We customise each overhaul to provide
the best and most comprehensive support,
while optimising the total package to meet
client operational and financial targets.
So, whether you are looking for a short-term
‘material and labour’ overhaul or a longer-
term collaborative arrangement, UGL has
a solution that meets each operator’s
evolving business requirements.
OVERHAUL
Electrical
equipment
Through-life-support

Overhaul
ELECTRICAL EQUIPMENT
Safe, efficient, cost effective solutions
UGL offers a diverse range of electrical overhaul services, backed by
our Asset Management capability to ensure we can offer solutions
from repair and return through to Total Asset Management. Electrical
component and overhaul services are provided across a wide-range of
Original Equipment Manufacturers (OEMs) components and we work with
both OEMs and our clients to get the most out of the operating assets.
UGL seeks to create long-term mutually beneficial
relationships with our clients, comprising ongoing
repeat work. As our understanding of our clients
specific business operations grow we customise the
level of support offered to ensure our clients receive
the most cost effective solution that delivers the
support services they require.
The industries UGL provide electrical manufacture,
maintenance and overhaul services for include:
• Passenger and Freight Rail
• Above Ground and Under Ground Mining including
Processing Plants
• Quarries and Hard Rock Processing Plants
• Heavy Industry and Commercial
• Power Generation including Renewable Energy
from Wind and Hydro
• Agriculture and Food Processing
• Water including Desalination and
Water Treatment Plants
• Defence
OUR SERVICES
• Armature rewinding and repair
• Stator rewinding – form and random coil
• Brush change-out and repair
• Dynamic balancing
• Manufacture of cable assemblies
• Motor and circuit board thermal imaging
• Shaft repair and shaft replacement
• PdMA motor diagnostics
FIELD SERVICES
UGL’s field services team is capable of completing a wide
range of support services including, but not limited to:
• The install and removal of electrical components from
our clients sites
• Specialised Motor Management services including
Vibration Analysis, PdMA, Laser Alignment and
Thermography
• In field Bearing Change-out, Commutator Machining
and brush change-outs
• Perform AS3800 Flameproof Equipment code
inspections
Separate to this UGL can provide extensive Project
Management services to manage scheduled and
unscheduled shut-down operations, upgrade or
expansion projects or a site maintenance programme.

Electrical Systems Overhaul | UGL 1
Quality Focus
At UGL we continually
strive for improvement
in service delivery.
All service work conducted is
completed in-house at UGL’s facilities
to assure quality of outcome. Our
processes are subject to rigorous
continual testing and refinement in
order to provide the best possible
outcome. UGL’s skilled workforce uses
fit-for-purpose machinery controlled by
Australian Quality Assurance (QA) and
business management systems.
Repair and overhaul facilities
at Broadmeadow, New South
Wales; Mackay, Queensland; and
Bassendean, Western Australia are
open for inspection to view first-hand
ISO9001:2008 accredited QA systems
which feature:
• Strip-down and assembly teams
specific to the task
• Overhauls carried out using
Lean principles and high volume
requirements managed through a
single piece flow overhaul process
• Design control and specification
management under a systems
engineering framework
• Equipment inspected and certified
by independent Quality Control
Inspectors
• Overhauls completed in line with
OEM maintenance instructions
• Components and sub-assemblies,
sourced through accredited suppliers
• All testing completed by
trained technicians
All electrical component repairs and
overhauls receive a Certificate of
Conformance to Australian Standards
and all motors tested are fully
document and include a test certificate.
Our Commitment to Safety
UGL is committed to ensuring that all work completed
is as safe as possible and that wherever safety
improvements can be made they will be.
The workplace health and safety of
all persons employed within UGL,
our clients and those visiting the
organisation are considered to be of
the utmost importance. In line with the
importance of workplace health and
safety and environment UGL complies
with all relevant Acts and Regulations
to ensure that the work place is safe
and without risk to health.

2 UGL | Electrical Systems Overhaul
UGL has a standardised service
approach; tailoring service offerings
to meet critical industry needs and
the delivery of high quality product
solutions. To reduce turnaround times,
UGL continually reviews our service
performance and our workshop
efficiency, reviews its critical spare
parts holding and its available
rotable pool.
UGL provides low-risk, reliable and
repeatable services through:
• Adoption of 5s and Lean techniques
across the implementation of point-
of-use tooling and consumables
• Implementation of rigorous project
management disciplines to achieve
standardised governance methods
with full accountability to deliver
contracted client requirements
• Underpinning services by material
forecasting arrangements, local
inventory holdings and logistical
arrangements
Our Overhaul Approach
Experience in electrical component
overhauls and a client focus approach.
Overhaul
• 100% of the workforce connected
to live data in SAP
• Multiple workers able to work on
a single service order at one time
• Data recording in real time; work
is recorded as it is executed and
component information goes live
as it is gathered
• Improved quality and quantity
of asset data being gathered for
RCM driven activities
• A standard workflow irrespective
of equipment or motor type
• Fully traceable equipment history
records enabling analysis of historic
failure modes and compliance with
business and regulatory requirements
• Part number/serial number tracking
• Root cause analysis and reporting
on motor failures using parts history
data, enabling identification of high-
failure components
These features of SAM Mobility lead
to quantifiable improvements in Mean
Time Between Failure (MTBF) and Mean
Time Between Repair (MTBR) metrics
with improved turnaround times.
Management of the Overhaul Process
To provide our clients with the best possible solution UGL manage electrical
components at a serial number level using our material resourcing system
SAP and through the use of SAM Mobility. UGL has invested heavily into
SAM Mobility to ensure work execution efficiency and quality is maximised.
SAM Mobility is a direct user interface for workshop employees to UGL’s quality,
technical and overhaul process documentation. Mobility also allows for real
time data collection and diagnostics and provides:

VPI Process
The Vacuum Pressure Impregnation
(VPI) process involves the cleaning
and preheating of the motor windings.
The motor windings are then placed
inside the pressure vessel and a
vacuum is created. Varnish is then
released into the vessel to submerge
the motor windings prior to pressure
being applied. By applying varnish in a
pressurised environment the varnish is
forced into any voids in the windings or
existing insulation resulting in a higher
level of electrical insulation integrity
and an increase in strength.
The varnish used in our VPI process is
a Class H Polyester varnish (IMI 707C).
The IMI707C varnish is specified by
GE and is recommended and used by
UGL as it provides a flexible structural
and insulating covering. The flexibility
provides resistance to motor vibration
and thermal stresses which results in
less in-service insulation degradation
that causes low IR failures.
The varnish is compatible with and
can be applied over the top of existing
epoxy varnish to fill cracking or voids
in existing insulation.
Spin Seasoner
UGL has the latest Cam Industries
armature seasoning equipment. This
Spin Seasoning machine is used to
check the integrity of commutator
bars and prevent premature in-service
failures caused by breaking or lifting
commutator bars. The process works by
heating and spinning armatures at high
speed to simulate high stress operation.
Following the Spin Seasoning process
the commutator profile is recorded for
any out of tolerance changes to the
structure of the commutator.
Automatic
Undercutter
UGL also has Cam Industries
undercutting machines ensuring
optimal commutator condition
following the reconditioning process.
The Automatic undercutter provides
uniformity in mica depth and the
chamfering of the commutator bars
resulting in maximum operating
commutation clearing away excess
carbon and reducing the potential
for electrical tracking and in-
service flashovers.

UGL has an established, tailored
maintenance programme of time-
based examinations, supported by
carefully managed time and duty
based overhauls. The key to achieving
these optimal results is the use of
Reliability, Availability, Maintainability
and Safety (RAMS) techniques to
identify motor requirements and
designated service intervals minimise
outage and significant failure events.
Our comprehensive maintenance
programme helps to increase life cycle
asset availability and reliability.
Asset Maintenance Planning
UGL provides complete maintenance plans to
protect valuable assets and align maintenance
activities to an asset’s usage patterns to
maintain operational requirements.
Overhaul
Motor Asset Management
UGL can provide an end-to-end asset management
solution to assist in maintaining asset value and
reducing the need for capital expenditure. Some of the
solutions we can provide include:
• Providing a maintenance plan with
scheduled servicing to improve
reliability,
• Improving the overhaul specification
of equipment to last longer in
service or
• Working with OEM’s and end users to
design and install new components
to existing equipment to increase
performance on current assets
and remove the need for costly
replacement equipment.
If upgrades are not possible then
UGL can complete the cost benefit
analysis of replacing existing inefficient
motors with new high efficiency motors.
The initial purchase price of a motor
typically only makes up around 3%
of the total lifecycle cost and other
factors need to be considered. High
efficiency motors can be coupled with
a combination of starting and control
systems to minimise operating and
total lifecycle cost. UGL can provide
recommended replacement options
that take into account what drive
system will produce the most reliable
long-term solution, minimise future
maintenance requirements and whole
of life cost through the use of low
energy components.

Interested in Motor Asset
Management?
UGL will come to your site and complete a total site
audit of all motors. During the site audit UGL will:
• Document all motors and critical spares on your site(s).
• Assess the key attributes of the asset with respect to its operating duty cycle for
each individual motor.
• Complete PdMA monitoring of critical operation motors to determine motor
baseline operating condition and any potential risks.
Following the analysis of the motor results UGL can provide a maintenance plan
where one doesn’t exist including adjust the motor service interval, subject to an
engineering review, where possible provide an improvement plan for each motor
which may include an improved overhaul specification, new internal components to
better suit the application or the recommendation to replace the existing equipment
with a suitable drive package to better meet the required application.
Improving Motor Reliability
UGL is currently working with multiple clients to improve
in-service reliability of their electrical components by:
• Working to improve overhaul specifications for specific applications
• Providing dedicated engineers who complete FMECA analysis on motor fleets and
deliver direct feedback on technology improvements to OEMs
• Tailoring maintenance solutions and motor overhaul plans
In partnership, these projects have delivered improved reliability results through:
• Improved asset availability from fewer in-service failures
• Lower cost of long-term overhaul
OTHER SERVICES OFFERED
Other services within an asset
maintenance programme may include:
• Field service support providing
periodic reliability checks
• Holding of critical spares for our
clients to support ongoing operations
• Maintenance management and
planning, including technical support
and reliability management contract
administration
• Scheduled services at agreed
intervals
• Unscheduled maintenance covering
components and materials
not supported by a scheduled
maintenance or CCO programme are
changed on condition and in service
failures
UGL’s full maintenance offering can
be for both scheduled and unscheduled.
Maintenance plans are tailored to
the individual requirements and are
accomplished through a working
with clients to align with operational
business needs.

Flexibility and Convenience
Multiple service centre locations
UGL workshops provide the same high level of quality and
competitive pricing through:
• A client focused, experienced maintenance workforce
• An efficient and timely turnaround of motor overhauls
• GE approval and certification
• Mobile repairs
• On-site cleaning, blasting, baking ovens and paint facilities
• Technical support and asset management
UGL can facilitate suitable transport to and from all
service centre locations.
Australia
Bassendean
BASSENDEAN, WESTERN AUSTRALIA
• Overhauls completed using lean production
processes
• Low Voltage AC and DC test bays with
commercial test capability up to 400A
• Medium and High Voltage test bay with
capability to complete 11kV load testing
• B Stage, resin rich epoxy or polyester solids
Vacuum Pressure Impregnation (VPI)
treatment available
• Commutator spin seasoning
• Fabrication and pressing
• Horizontal boring
• Machining capability including lathes, milling
machine, surface grinders and radial drill
• Overhead cranes to 50t capacity
• Warehousing and inventory management
Overhaul
UGL is able to organise cost
effective transport from anywhere
in Australia to one of our overhaul
facilities. Daily transport is available
between Sydney and Melbourne to
Broadmeadow, the Pilbara region to
Perth and Brisbane to Mackay. All
motors tested are fully documented
and include a test certificate.

Mackay
Broadmeadow
MACKAY, QUEENSLAND
• Machining capability - lathes from
1500mm centres and 300mm to
6000mm centres and 1000mm swing
• Rewinding and clean winding room
• Toshiba authorised repairer
• Vertical boring to 7m diameter
• Warehousing and inventory
management
• B Stage, resin rich epoxy or polyester
solids Vacuum Pressure Impregnation
(VPI) treatment available
• CNC vertical boring
• Dedicated motor test centre
• Fabrication and pressing
• Horizontal boring to 15t
• Induction and flame hardening
BROADMEADOW, NEW SOUTH WALES
• Overhauls completed using lean
production processes
• Full load test capability for AC and DC
motors.
• GE Commercial test rig
• Morley Motor Accredited
• Automatic commutator undercutter
• B Stage, resin rich epoxy or polyester
solids Vacuum Pressure Impregnation
(VPI) treatment available
• Back-to-back testing facilities
• Commutator spin seasoning
• Dalic plating system
• Dynamic balancing and 1000kW
dynamometer
• Horizontal boring
• Machining capability including lathes,
milling machine, surface grinders and
radial drill
• Controlled atmosphere rewind section
with a transportable controlled
atmosphere area that is customizable
of MV and HV rewinds of various sizes.
• Warehousing and inventory
management

Overhaul
Rail
UGL is the only accredited overhaul provider in Australia for the overhaul
of AC and DC Rail Components built by our Technology partner GE
Transportation. We also provide overhaul services for EMD, AEI, Mitsubishi,
Siemens and Hitachi motors and electrical components from Freight and
Passenger Rolling stock. UGL offers a complete solution for the overhaul
of passenger and freight rail applications including cleaning, overhaul and
repair, VPI, painting and testing of:
• AC DC traction motors
• Air compressor motors
• Alternators / Generators
• Blower motors
• Dynamic brakes
• Radiator fan motors
• Grid Boxes and Grid Box Blowers
• MA Sets
• Reactor Coils
• Mechanical Blowers
• Hasler Speed Senders
• Eddy Current Clutches
• Ancillary electric motors such as
water pumps and clutch drives
Our overhaul capability links directly
with our service locations for Freight and
Passenger rolling stock maintenance
services. This allows for the linking
of component overhauls to major
component change‑outs. In doing this
component change out (CCO) events can
be better scheduled with locomotive or
passenger car scheduled maintenance to
minimise rollingstock downtime.

Test Capability
• Our NSW Commercial load test
AC DC back-to-back test bays are
capable of testing up to 750VDC,
2200A or 6.6kVAC with 1,000A
at 415VAC.
• GE Commercial Test Rigs are
installed in our NSW, WA and
QLD overhaul facilities.
Critical Spares Holding
UGL holds a wide range of GE and EMD spares in stock
at our central store locations in Broadmeadow NSW,
Mackay QLD and Bassendean WA. UGL is able to work
with its clients to offer critical spares based on expected
future demand. This reduced the cash flow impact to
our clients while reducing the lead time risk for future
overhaul programmes and critical failures.
Rotables
Exchange
UGL is currently forming a pool of GE
and EMD rotables that will be offered as
an open market rotable programme for
freight operators within Australia. Using
a rotables exchange model, clients
have access to a pool of UGL spares to
temporarily replace a motor coming out
of service for repair or overhaul.
Further information can be provided on
what this pool contains on request.UGL is also able to offer our clients competitive
pricing for the supply of a new GE and EMD
spare parts to suit our clients’ varying
maintenance philosophies.

Overhaul
Above Ground Mining
UGL is capable of completing overhaul and standard and
heavy maintenance to motors and electrical equipment
from the below Open Cut Mining Equipment.
OFF-HIGHWAY VEHICLES
UGL is GE Mining’s approved OHV
component overhaul provider in
Australia for electrical component
repair and is GE accredited in
Mechanical repairs. Off Highway
Vehicle (OHV) components include
Wheel Motors, Alternators, Grid
Boxes and blowers. UGL is working with
its key clients to extend the in-service
life of OHV components resulting
in lower life cycle costs and fewer
in‑service failures.
DRAGLINES
Dragline Synchronous Motors,
Generators and Main Motion Drive
Motors, intake fans, blower fans. UGL
is currently undertaking significant
RD on potential performance and
reliability improvements to Main Motion
Drive Motors including sync motor
rotor upgrades, coil refurbishment and
replacement. This includes studying
the specific application of motors
used in draglines, developing custom
overhaul specifications that go above
and beyond the OEM standards and
working with local suppliers to design
and manufacture improved internal
components for Dragline motors. This
has resulted in proven performance
increases in GE Dragline motors.
PROCESSING PLANTS
AND CHPPS
Completion of studies on IP rating
requirements for use in harsh
environment resulting in IP rating
recommendation and installation for
motor systems in CHPPs.
OTHER EQUIPMENT
• Loaders
• Shovels
• Dozers
• Conveyor Motors
• Surface Feeder Breakers
• Sizers, Crushers and Reclaim feeders
• Drill rigs
• Pump Motors
• Bore Mill Motors and large drive
motors up to 16mW. UGL has up to
120t crane capacity onsite in NSW
and 100t in WA and a transportable
controlled atmosphere enclosure to
suit different sized MV and HV motors

SHUTDOWN MANAGEMENT
On and Off-site management
of the removal, overhaul and
installation of Dragline motors
and generators to meet clients
critical turnaround schedule.
SWITCHBOARD AND CONTROL
STATION MANUFACTURE
• Design, Manufacture, Fit out and
installation of new equipment
including Belt Starters, Conveyor
drives, Section Isolators and
Switchrooms
• Upgrade and maintenance to existing
switchboards and onsite equipment
• Manufacture and installation of
Lighting Plants
ABOVE GROUND MINING
FIELD SERVICES
• Remove and reinstall of Dragline
Generator’s and motors
• Brush Gear Inspection
and Maintenance on Draglines
and Shovels
• Generator onsite Machining, Veeing
and undercutting of Commutators
• MG set thrust bearing overhaul and
replacement
• MG set pedestal bearing and seals
overhaul and replacement. White
Metal bearing replacement
• On site testing of AC and DC motors,
Generators and Synchronous Motors.
• PdMA Testing
• Laser alignment
• Electrical inspections of control
cabinets on Draglines and Shovels
• Running Brush inspections on
Draglines. IE: Generator and Motors
• On site repairs from flashover
damage
TEST CAPABILITY
UGL’s NSW test bay has the ability to
complete full load back to back testing
on Dragline motors up to 2200A and
OHV DC wheel motors. AC Wheel
motors can be partial load tested up
to 40–50% load.
No-load tests can be completed on
these components at UGL’s other
overhaul facilities.

Overhaul
Under Ground Mining
UGL supports under ground mining with a range of services including
Ex.D motor maintenance from our AS3800 accredited workshops, on-site
inspections of motors and machines and the manufacture of switchgear
for under ground applications. Our site team is CABA trained and can be
fully inducted to work on site as required.
As part of our under
ground overhaul offering
we are accredited in
Morley Motor Overhauls,
the only non-OEM
accredited overhaul
provider in Australia.
OVERHAUL CAPABILITY
UGL has the capability to overhaul and
maintain the following under ground
equipment:
• All Under Ground Motors including
Ex.D rated motors
• Auxiliary fans
• Electrical Maintenance for shuttle
cars, miners, mobile roof supports
and other mobile under ground
equipment
• Breaker feeders
• Pump starters, both electrically and
diesel driven
• Distribution Control Boxes (DCBs) and
Section Isolators
• Motor and switchboard maintenance
for associated Processing Plants
• Mechanical Repairs and modifications
to Flameproof enclosures
UGL also completes a range of site
audits and inspections including:
• AS3800 Code Inspections of
flameproof and under ground
machinery including:
• Auxiliary fans
• Shuttle cars
• Breaker feeders
• Pump starters
• DCBs
• Miners
• Mobile roof supports
• Motors
• IMCOs
• Pre Overhaul Inspections (POIs) for
motors
• Audit of equipment and dossier
documentation to Australian
standards including AS4871 and
Ex.D standards.
AUXILIARY FANS
UGL are providing ongoing success
to clients from our ability to provide
clients with balanced motor and starter
combinations that extend the life of
bearings and couplings on Auxiliary
fans due to our expertise in optimising
motor operation.

FIELD SERVICE SUPPORT
Our field services team can provide:
• Critical support for breakdowns with
24 hours a day, 7 days a week service
available
• Onsite installation, maintenance
and removal of motors or power
distribution infrastructure.
We holds critical spares for a number
of under ground mining clients with
24 hours a day, 7 days a week access
to client owned rotable spares that
are managed by UGL.
SWITCHBOARD AND
POWER DISTRIBUTION
INFRASTRUCTURE
MANUFACTURE
UGL is capable of managing the
design, manufacture, testing and
commissioning of power distribution
infrastructure including:
• Pump starters
• Belt starters
• Automated switchboards
• GPS tracking units
• Intrinsically safe wiring installations

Overhaul
Power Generation (NSW and WA)
MV/HV MOTORS
HV motor failures are often caused by the production
activities in which they are used and the environment
in which they operate. Premature failures can also
occur from inadequate or sub-standard motor repair
practices – an area which is often overlooked as an
opportunity to improve motor reliability and lifecycle.
UGL understands this and by
collaboratively working with our clients,
we have created Overhaul Centres of
Excellence to provide for the overhaul,
rewind and repair of medium and high
voltage motors from 3.3kV to 11kV. Our
services include:
• Replacement and modification
to rotor assemblies
• Rewind stator and upgrade
insulation systems
• Lamination restacking
• Installation of Resistance
Temperature Devices (RTDs)
and temperature probes
• Re-wedging of stators and rotors
• Machining of slip rings
• Mechanical repairs, machining and
fabrication of large components
• Overhaul of Oil feed pumps
• High quality repairs conducted
to manufacturer standards and
customer scope
• 50t crane capacity and 90t rotor
balancer unit in WA
• 120t crane capacity and 9t rotor
balancer unit in NSW
• Large oven, shot blasting and paint
capability
• Clean, purpose designed work
areas, staffed by experienced and
technically proficient employees
• Formal Inspection Testing
procedures and Safe Work Method
Statements written for each overhaul
• Use and application of only high
quality components sourced through
reliable supply partners
• Electrical acceptance testing
include insulation resistance (IR)
testing, high-potential testing,
stator winding resistance imbalance,
polarisation index (PI), step voltage,
and surge testing
• Mechanical acceptance procedures
include vibration spectrum analysis,
shaft end run-out, soft foot testing,
and rotor balancing
• White metal bearing analysis
• Test-run of HV motors at rated
voltage up to 11kV, as reduced
voltage testing may fail to reveal
certain problems
• Service teams to provide on-
site removal, installation, and
commissioning of overhauled motor
• On-site reliability engineering service
to conduct Failure Mode, Effects, and
Critically Analysis
• Accurate repair delivery scheduling
• Overhaul of Heat Exchangers
and Intercoolers including
pressure testing
• Collaborative post-overhaul review
of “lessons learnt” for process
improvement

Renewables (NSW and WA)
UGL works across the Water and Wind Power industry
providing repair and overhaul services to Wind Farms
and Hydro Power Stations. We are capable of working
on Suzlon and Vestas Generator units and have
an ongoing maintenance agreement for in-field
repairs of these generators.
GENERATOR REPAIRS
INCLUDING:
• Stator repair
• Rotor coil repair and replacement
with custom tooling for connection
brazing with non-contact
induction heating
• Star ring and winding
insulation repairs
• Wedge Replacement
• Machine Inspections
• Auxiliary LV and HV electric drives
• Overhaul and repair of heat
exchangers and cooling devices
TEST CAPABILITY
As part of the overhaul process UGL
completes a range of functional and
static tests on generator units prior to
their return to service. Where possible
a partial load test process is completed.
FIELD SERVICE WORK
UGL can complete in-service repair
work for up-tower critical repairs.
Our team is fully trained in working
at heights, confined space work and
emergency evacuation from heights.

Overhaul
Industrial AC/DC Motors
Water
UGL is capable of completing the overhaul, rewind and
repair of AC and DC Industrial motors from a diverse
range of manufacturers and applications including:
As part of the diverse range of products for which
UGL provides electrical services we can overhaul and
repair a variety of electrical components in the wastewater
and water treatment industry including:
• Food Processing Plants
• Chemical Plants
• Agricultural Processing Plants
• Cement Processing Plants
• Manufacturing Plants
• Defence Applications including Navy
• Marine Motors including Ports and
loading facilities
• Smelters and Refractories
• Pumps
• Construction including lift motors
and back-up Generators
• Forestry
• Cranes
• Submersible Pumps
• Impellers and Wet End Components
• Aerators and Agitators
• Emergency Generators
• High Voltage Drive Systems and
• Main Water Pumps
OTHER SERVICES
• Dynamic Balancing
• Cable Replacement
• Shaft Repairs

New Motor and Spare Parts Supply
We can provide motors for the following applications:
• High temperature
• High moisture
• High dust
• Explosive atmospheres
UGL are able to offer a wide range
of OEM motors to meet the specific
demands of the application including:
• Pope
• WEG
• Toshiba
• CMG
• Brooks
• GE
• EMD
• Hitachi
INSTALLATION OF DRIVE
SYSTEMS TO DECREASE
LIFECYCLE COSTS
While the cost of purchase is always
a factor when procuring new motors
there is often not enough focus put
on the total lifecycle cost of a motor.
Typically the purchase price of a motor
only makes up approx. 3% of the total
lifecycle cost and the efficiency of the
motor and its starting, control and
drive setup is critical to the long‑term
efficient operation of the motor.
UGL is experienced in the review of
motor application and can recommend
a specific drive system, whether it is
DOL, soft start or variable speed, to
meet the specific requirements of the
task and ensure efficient operation.
Maintenance costs should also be
considered with overhaul pricing likely
to be 2/3 times the purchase price of
the motor over its life for AC motors
and higher for DC motors. By sourcing
the correct motor system for the
application the ongoing maintenance
costs will be reduced with less in-
service failures and a higher level of
motor reliability.
UNIT EXCHANGE (UX) MOTORS
We source a wide range of Unit
Exchange Motors from local and
overseas providers to ensure that
if motors are uneconomical to repair
or replace with new, our clients can
be provided with a UX Motor to reduce
the overall cost of replacement.

V2_21/04/15
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UGL is a diversified services
company delivering critical
assets and essential services
that sustain and enhance the
environment in which we live.
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Contacts
STEVEN BRIGGS
MG Business Manager
P: +61 2 9492 7180
M: +61 429 567 235
E: Steven.Briggs@ugllimited.com
BOB WALTERS
Client Account Manager
P: +61 2 4923 5218
M: +61 417 432 006
E: Bob.Walters@ugllimited.com
JOHN O’MALLEY
Client Account Manager
P: +61 2 4923 5117
M: +61 419 026 659
E: John.OMalley@ugllimited.com
MARK SUTTON
Sales Manager WA
P: +61 8 6310 7825
M: +61 475 828 024
E: Mark.Sutton@ugllimited.com

Electrical Component Overhaul Capability Statement

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