SEW_AUS_IG Service Brochure_2015

Industrial Gear Unit Service
Operation and process reliability –
powerful and comprehensive
Gearmotors Industrial Gear Units Frequency Inverters Decentralised Systems Servo Technology Services
HEAVY INDUSTRIAL SOLUTIONS
SERVICE

02 Gearmotors Industrial Gear Units Frequency Inverters Decentralised Systems Servo Technology Services
Industrial Gear Unit Service02 Industrial Gear Unit Service
SEW-EURODRIVE offers a comprehensive service portfolio for industrial gears, so why not
take advantage of the technical expertise of a global player with a strong local presence to
ensure reliability of your operations and processes. Our product specialists will gladly
provide assistance from repair of SEW products, all the way to replacing aging non-SEW
units with energy efficient, modern and space saving ‘drop in’ replacements.
Your advantages:
- Complete industrial gear unit service from one
source
- Delivery and repair program, comprising
couplings, oil coolers, sensors, motors and
more
- A complete tailored drive solution to meet
your requirements
- Comprehensive parts and labour warranty
- Prevention of unscheduled downtime and
standstills in operation
- High availability of spare parts – in excess of
$24 million spare parts held in Australia
- Cost and time savings thanks to professional
repairs, overhaul and modification
- Professional service equipment at all service
locations
View of the 50 tonne bay at SEW’s HIS Melbourne facility during the recent assembly
of mining conveyor drives; four 1250 kW, two 1000 kW.

0203Industrial Gear Unit Service 0203
What we offer you:
Start-up Inspection and maintenance Repair Retrofit
- Installation support and laser
alignment of drives
- Preparation of an inspection
and maintenance plan
- Repair by exchanging the
defective and affected parts
- Replacement of existing
components (gear units,
motors, couplings etc.)
- Start-up support tailored to
your needs
- Inspection is available on-site - Complete overhaul - Energy efficiency aspects taken
into account
- Initial oil fill - Condition monitoring - Reworking on all housings and
shafts
- Customised drop-in solution
for existing applications
- Commissioning support and
supervision
- Within the scope of the
inspection detailed
measurements are recorded
and functional tests are
conducted
- Production of gearing
components and shafts
- Oil management: Initial filling,
oil change after run-in period,
complete oil service (change,
refill, waste disposal)
- Oil quality analysis
- Thermal imaging for
troubleshooting or early
detection

SEW-EURODRIVE offers fast and cost effective start-up support. You can take advantage of
the comprehensive expertise available from product specialists for industrial gear units.
What we offer you:
- Checking the installation of the drive components
- Production guidance/monitoring
- Laser alignment of drives
- Commissioning support and supervision
Start-up Service
Industrial Gear Unit Service04
Start-up Service
Stock at SEW-EURODRIVE’s HIS facility, Melbourne.

0205
Inspection and Maintenance Service
SEW-EURODRIVE will support you with your maintenance strategy and offer advice on how
to optimise your overall system maintenance. Whether at intervals specified by you or on
short notice, SEW constantly strives to keep your downtime to a minimum, so that your
current costs can be reduced in the medium to long term.
What we offer you:
– Oil quality analysis
– If necessary, oil is changed and waste oil is
disposed of in an environmentally responsible
manner
– Noise and vibration monitoring to detect early
signs of damage
– Condition report for each drive
– Checking of mount-on components
– Alignment and recalibration
– Within the scope of the inspection detailed
measurements are recorded and functional
tests are conducted
– Troubleshooting using thermal imaging
Industrial Gear Unit Service 0205
Inspection and Maintenance Service

Repair Service
SEW-EURODRIVE provides optimal service for repairing and overhauling individual
systems. Our service experts always exceed the latest standards in drive technology with
their service processes.
Workshop capabilities:
– Overhaul and repair of SEW-EURODRIVE IG
gearboxes
– Assembly and laser alignment of drive
assemblies
– Gearbox non-load testing
– Thermal imaging and data logging
– Sound and vibration measurement
Workshop facilities*:
– Up to 50T overhead crane capacity
– 100T – 200T ‘roll-bed’ presses
– Large capacity electric oven
– Large bearing induction heater
– Gearbox no-load testing bay
– Wash bay and parts washers
– Semi-automatic epoxy painting and drying line
– 150T bearing and coupling puller
– Assembly rotators
* Workshop facilities may vary from state to state
Repair Service

0207
What we offer you:
– Exchanging of defective and affected parts
– Complete overhauls
– Complete clean of drive components
– Condition-oriented determination, acquisition
and production of required parts
– Professional assembly and implementation of
test runs
– Post-processing of drive bearing bores on
gear units with bushings
– Touch up or renewal of the painting and
adjustment according to customer
requirements (outer and inner coating)
– Express Assembly Service for SEW products
AfterBefore
Before After

08 Gearmotors Industrial Gear Units Frequency Inverters Decentralised Systems Servo Technology ServicesIndustrial Gear Unit Service08 Industrial Gear Unit Service
Retrofit Service
New drive systems save energy, increase productivity and ensure system availability. These
technologies are proven to extend the functionality of your system, which means your
investment in a retrofit service can pay off in a short time.
Your benefits:
– Improved energy efficiency due to state-of-the-art drive
technology and automation
– New service-friendly products reduce maintenance costs
– Quick and easy conversion to latest technology
– Solutions tailored to suit your specific application and
needs
– Large spare parts stock holding in Australia
Examples of retrofitting measures
Retrofitting of ageing drive components with a modern type X4FS180/B helical gear unit
Modifications: installation of an adapter plate and coupling
Before AfterBefore After

0209Industrial Gear Unit Service 0209
What we offer you:
We replace all old motor-drive units, regardless of the manufacturer.
– Replacement of your drive components with
SEW-EURODRIVE products including modified
designs and adaptations
– Energy efficiency aspects factored in
– Components customised to suit your
requirements (cooling systems, brake/coupling
units, etc.)
– Possibility of increased production simply by
efficiency gains or upsizing
– Direct interfacing of components to your
application (e.g. welded steel construction)
from dimensioning, design and production
through to assembly for 100% compatibility in
your systems. No modification to the existing
driven equipment required
Examples of retrofitting measures
Retrofitting of ageing drive components with a modern type X3KS270/HU/B industrial gear unit
Modifications: installation of an adapter plate, 180° rotation for improved maintenance access and for purposes of standardisation.
AfterBefore

02020210 Gearmotors Industrial Gear Units Frequency Inverters Decentralised Systems Servo Technology Services 02Industrial Gear Unit Service 020210 Industrial Gear Unit Service

020211
24h Service
Hotline
Installation
Consulting
Service
Startup
Service
Application
Programming
Service
Inspection and
Maintenance
Service
Repair Service Spare Parts
Service
Express
Assembly
Service
Training
Service
Retrofit
Service
Condition
Monitoring
Service
Pick-up and
Delivery
Service
CDS®
- Complete Drive Service
The modular service concept
Industrial
Gear Unit
Service
The individual and combinable CDS®
system
modules always provide exactly the service you
need for your drive technology - no matter when
and where you need it.
Simply select the specific modules to obtain a
tailor-made CDS®
service package, this way, you
always have the right solution to avoid
down-times and reduce malfunctions to a
minimum.
A ‘green light’ for you production.

1300 SEW AUS
(1300 739 287) to be directed to
your nearest office
www.sew-eurodrive.com.au
mail@sew-eurodrive.com.au
Version 02/2015
HEAVY INDUSTRIAL SOLUTIONS
Melbourne (Head Office)
27 Beverage Drive
Tullamarine VIC 3043
Phone (03) 9933 1000
Fax (03) 9933 1003
Sydney
9 –11 Sleigh Place
Wetherill Park NSW 2164
Phone (02) 9725 9900
Fax (02) 9725 9905
Brisbane
34 Collinsvale Street
Rocklea QLD 4106
Phone (07) 3276 5100
Fax (07) 3276 5102
Townsville
12 Leyland Street
Garbutt QLD 4814
Phone (07) 4779 4333
Fax (07) 4779 5333
Rockhampton
168 Dennison Street
Rockhampton QLD 4700
Phone 0439586411
Fax (07) 4922 2116
Perth
10 Colin Jamieson Drive
Welshpool WA 6106
Phone (08) 9251 4900
Fax (08) 9251 4903
Adelaide
9C Park Way
Mawson Lakes SA 5095
Phone (08) 8161 4000
Fax (08) 8161 4002
Technical Sales Office
IG Assembly Plants
Service Centre
SEW-EURODRIVE is right here for you:

SEW_AUS_IG Service Brochure_2015

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