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Making soft
starters
simple
CSXi SOFT STARTER
Making soft
starters simple
The CSXi soft starter is a constant current system,
complete with current measurement and control.
In addition to soft start and soft stop, the CSXi
provides a range of motor protection functions,
including motor overload, phase loss and excess
start time.
The CSXi also features a programmable relay.
COMPACT DESIGN
The CSXi soft starter is a compact unit suitable for
mounting in a motor control center without the need
for an external bypass contactor. At only 165 mm
(6.5 inches) deep it is easy to mount in shallow
enclosures.
For motors up to 60 A the soft starter can be
mounted on a DIN-rail, or the CSXi may be mounted
horizontally to use less space.
ENERGY SAVINGS
We have made energy savings simple. The CSXi
soft starters are equipped with an internal
bypass function to reduce operating costs. CSXi
starters are 99.5% efficient during run, produce
no harmonics and are the most energy efficient
solution for fixed speed applications with variable
load.
SIMPLE TO INTEGRATE
With features such as dedicated output relays to
control the upstream main contactor and power
factor correction capacitors (if used), CSXi soft
starters are easy to integrate into complete motor
control solutions.
Our CSXi soft starters allow you greater control over the starting and
stopping of three phase motors. The CSXi is ideal as a simple soft start
control device which also provides motor protection.
2 CSXi Soft Starter www.aucom.com
PROTECTION
The CSXi has built-in thermal model motor overload
protection. The motor current is continuously
monitored and the expected temperature is
calculated based on this monitored current.
The user sets the motor trip class, and the CSXi
will trip when the calculated motor temperature
reaches 105%.
An external motor protection device is not required
when using a CSXi soft starter.
TRIP MESSAGES
The CSXi Series allows for fast diagnosis of a
trip via two LEDs on the front of the unit. LEDs
will flash to indicate the trip. (Note: some
trip messages available only with an optional
accessory).
Flash Code Description
x 1 Power circuit •
x 2 Excess start time •
x 3 Motor overload •
x 4 Motor thermistor •
x 5 Current imbalance •
x 6 Supply frequency •
x 7 Phase rotation •
x 8 Network communication failure Opt
x 9 Starter communication failure Opt
x 10 Bypass overload •
Indicator Description CSXi
 No control power •
 Ready •
Tripped •
*Protection feature standard
CSXi Soft Starter www.aucom.com 3
ADJUSTMENTS
The CSXi has several adjustments for more control:
–– Current ramp
–– Motor FLC
–– Current limit
–– Stop ramp time
–– Motor trip class
–– Auxiliary relay
–– Phase sequence
–– Excess start time
Control
made easier
CSXi CONTROL PANEL
Cold start curves
OFF = No overload
protection.
Note: Trip class
must be set to
match installation
limitations.
1
10
100
1000
100 300 500 700 I (% FLC)
t(s)
Class 20
Class 10
5. Motor Trip Class
400%
200%IR
t1
1. Current Ramp
400%
200%Is
3. Current Limit
Motor FLC
CSXi FLC
2.
400%
200%
max t3
8. Excess Start time
CSXi
CSXi
L1
L2
L3
L1
L2
L3
FWD ANY
7. Phase Sequence
Ue
RUN
TRIP = Fault
Main
Contactor
6. Aux Relay Function
t2
Ue
4. Stop Ramp Time
CSXi CONTROL PANEL
1
3
2
4
6 7
5 8
4 CSXi Soft Starter www.aucom.com
CSXi Pump Panels
BENEFITS
Using one of our standard panel configurations
makes it easy for you to add a soft starter to your
system, with most of the wiring already completed
for you. Pushbuttons and indicator lights can also
be added, for the ultimate in easy installation.
Our standardized pump panels are the most cost-effective way for you
to add the advantages of CSXi Series soft starters to your system, pre-
installed in a NEMA 3R enclosure.
PUMP PANEL SPECIFICATIONS
Motor HP (nominal)
Max
FLC
(A)
CB
Rating
(A)
Dimensions
Model
230
VAC
460
VAC
575
VAC
H W
(inches)
D
CSX-0014 5 10 15 18 40 20 16 8
CSX-0034 10 25 30 34 60 20 16 8
CSX-0040 15 30 40 42 70 20 16 8
CSX-0052 20 40 50 60 100 20 16 8
CSX-0065 25 — 60 75 125 24 20 10
CSX-0077 30 60 75 85 150 24 20 10
CSX-0096 — 75 100 100 175 24 20 10
CSX-0125 50 100 125 140 225 24 20 10
CSX-0156 60 125 150 170 300 24 20 10
CSX-0180 75 150 200 200 350 24 20 10
Ratings are based on 6 second start time at 400% FLC.
Contact us for other duty ratings or for help with sizing.
Unit shown with options.
STANDARD FEATURES
Each CSXi Pump Panel includes:
–– NEMA 3R enclosure
–– CSXi soft starter with integral bypass
–– Circuit breaker with door operator (35 kAIC)
–– Control power transformer
–– Space heater with thermostat
CSXi Soft Starter www.aucom.com 5
CSXi Series
features & options
Feature Sets CSXi
STARTING FUNCTIONS
Constant current •
Current ramp •
STOPPING
Coast to stop •
Soft stop •
PROTECTION
Motor overload •
Phase loss •
Excess start time •
Phase sequence •
Current imbalance •
Motor thermistor •
Power circuit fault •
Supply frequency •
Instantaneous overcurrent •
Bypass overload •
Communications failure •
INTERFACE
Fixed relay output (main contractor relay) •
Programmable relay (trip or run) •
Run relay output •
ACCESSORIES (OPTIONAL)
Remote operator •
Modbus •
Profibus •
DeviceNet •
PC software •
Ethernet/IP •
Modbus TCP •
ProfiNET •
Small footprint and
depth saves space
CSXi soft starters may be
mounted side by side or
horizontally
Mounting holes
for easy mounting
and removal
Status LEDs
instantly show
start, stop or trip
Easy to
program
via rotary
switches
Reset push
button
Trip code
table allows
diagnostics
without
manual
Easy access
door
APPROVALS
6 CSXi Soft Starter www.aucom.com
GET IT RIGHT FROM THE START
Design of energy efficient systems requires consideration
of the system as a whole. Using energy efficient
components is important but selection of the correct
motor control mode (fixed or variable speed) is also
critical. Approximately 80% of motor applications are
most efficiently operated at a fixed speed. Using a variable
speed drive (VSD) with such a system is hugely inefficient,
regardless of the efficiency of the motor you are running.
Efficient
motor control
Internal bypass makes CSXi Series
soft starters 99.5% efficient when
running.
Compared to a misapplied drive,
the 99.5% efficiency of CSXi
Series equates to around an 80%
reduction in waste energy.
CSXi Series produces no
harmonics during run, improving
overall power quality and
eliminating system losses
resulting from harmonics.
CSXi – THE MOST ENERGY EFFICIENT
OUTCOME FOR FIXED SPEED
APPLICATIONS
99.5%
Efficiency
80%
Reduction in
wasted energy
O%
Harmonics
CSXi Soft Starter www.aucom.com 7
The future starts
with AuCom
We develop motor control products for industrial applications across the world. Our focus on research and
development, as well as manufacturing, supply and support, ensures that when you choose to work with
AuCom, you’re working with a global leader. Almost 40 years of experience added to our expertise and ability
means you can rely on us to get it right from the start.
OUR APPROACH
We start with a challenge or application, working
with you to define and develop a solution that’s
not only fit for purpose today, but fully supported
into tomorrow.
OUR PEOPLE
The power behind our success doesn’t rely on our
innovative products alone. Our people play a pivotal
role. That’s why, with AuCom, it’s always personal.
Combining dedication and experience with ability
and passion, we don’t just listen more closely, we
draw on the breadth of our expertise to better
understand your unique requirements and offer
real solutions and ongoing support.
OUR PARTNERS
We choose partners that are experts, not only in
soft start and motor control, but in understanding
the needs of their industry. We work closely with our
partners to ensure customers receive only the best
support and advice.
USA
GERMANY
DUBAI
CHINA
NEW ZEALAND
8 CSXi Soft Starter www.aucom.com
AuCom is accredited to ISO9001:2000, with all products
designed and tested to international standards such as
IEC 60947-4-2, UL 508, CCC and CISPR-11. All of our
products are thoroughly tested in certified facilities and
in the field before release, and every soft starter is tested
before leaving the factory.
We have
high standards
Other solutions
AuCom offers a complete range of soft starters. Whether you need a simple product for starting only, or a
comprehensive motor control center you can trust AuCom to offer a product to match.
Soft
Start
Motor
Protection
Advanced
Interface
Internal
Bypass
Current
Range
Voltage
Range
EMX3 • • • • ≤ 1600 A ≤ 690 VAC
MVE Series • • • • ≤ 1200 A ≤ 15 kV
CSXi Series
specifications
CURRENT RATINGSDIMENSIONS AND WEIGHTS
A
Height
B
Width
C
Depth Weight
inches lbs
CSXi-007
7.99 3.86 6.50 5.29
CSXi-015
CSXi-018
CSXi-022
CSXi-030
CSXi-037
8.46 5.71 7.60 9.48CSXi-045
CSXi-055
CSXi-075
9.45 7.95 8.43 14.99CSXi-090
CSXi-110
STANDARD DUTY
40 ºC 50 ºC
Motor HP (nominal)
Max
FLC
(A)
Motor HP (nominal)
Max
FLC
(A)Model
230
VAC
460
VAC
575
VAC
230
VAC
460
VAC
575
VAC
CSXi-007 5 10 15 18 5 10 15 17
CSXi-015 10 25 30 34 10 20 30 32
CSXi-018 15 30 40 42 — 30 — 40
CSXi-022 — — — 48 15 — 40 44
CSXi-030 20 40 50 60 20 40 50 55
CSXi-037 25 — 60 75 25 50 60 68
CSXi-045 30 60 75 85 30 60 75 78
CSXi-055 — 75 100 100 40 75 100 100
CSXi-075 50 100 125 140 50 100 125 133
CSXi-090 60 125 150 170 60 125 150 157
CSXi-110 75 150 200 200 — 150 — 186
Ratings are based on 6 second start time at 400% FLC.
Contact us for other duty ratings or for help with sizing.
10 CSXi Soft Starter www.aucom.com
AuCom’s expertise and knowledge
extends well beyond the products we
make. We’re about helping you achieve
efficient and effective control of your
machines and processes no matter
what the industry or application.
We’ve got
you covered
© 2016 AuCom Electronics Ltd. All Rights Reserved. As AuCom is continuously improving its products it reserves the right to modify or change the specification of its
products at any time without notice. The text, diagrams, images and any other literary or artistic works appearing in this document are protected by copyright. Users
may copy some of the material for their personal reference but may not copy or use material for any other purpose without the prior consent of AuCom Electronics
Ltd. AuCom endeavors to ensure that the information contained in this document including images is correct but does not accept any liability for error, omission or
differences with the finished product.
710-17386-00C
New Zealand
123 Wrights Road, PO Box 80208, Christchurch 8440, New Zealand
T +64 3 338 8280 F +64 3 338 8104
China
203-1 JH Plaza, 2008 Huqingping Road, Shanghai 201702, China
T +86 21 5877 5178 F +86 21 5877 6378
Germany
Am Mergelberg 2, 48324 Sendenhorst, Germany
T +49 2526 93880 140 F +49 2526 93880 100
Middle East
10th Floor, Swiss Tower, Jumeirah Lakes Towers, Dubai, UAE
T +971 4279 8349 F +971 4279 8399
North America
2528 Lovi Road, Building 2-2A, Freedom, PA 15042, USA
T 855 928 2666 (855 9 AUCOM NA), +1 724 987 4952 F +1 724 510 3005
https://my.aucom.com
For more information and your local contact visit www.aucom.com

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Making soft starters simple with the compact CSXi soft starter

  • 2. Making soft starters simple The CSXi soft starter is a constant current system, complete with current measurement and control. In addition to soft start and soft stop, the CSXi provides a range of motor protection functions, including motor overload, phase loss and excess start time. The CSXi also features a programmable relay. COMPACT DESIGN The CSXi soft starter is a compact unit suitable for mounting in a motor control center without the need for an external bypass contactor. At only 165 mm (6.5 inches) deep it is easy to mount in shallow enclosures. For motors up to 60 A the soft starter can be mounted on a DIN-rail, or the CSXi may be mounted horizontally to use less space. ENERGY SAVINGS We have made energy savings simple. The CSXi soft starters are equipped with an internal bypass function to reduce operating costs. CSXi starters are 99.5% efficient during run, produce no harmonics and are the most energy efficient solution for fixed speed applications with variable load. SIMPLE TO INTEGRATE With features such as dedicated output relays to control the upstream main contactor and power factor correction capacitors (if used), CSXi soft starters are easy to integrate into complete motor control solutions. Our CSXi soft starters allow you greater control over the starting and stopping of three phase motors. The CSXi is ideal as a simple soft start control device which also provides motor protection. 2 CSXi Soft Starter www.aucom.com
  • 3. PROTECTION The CSXi has built-in thermal model motor overload protection. The motor current is continuously monitored and the expected temperature is calculated based on this monitored current. The user sets the motor trip class, and the CSXi will trip when the calculated motor temperature reaches 105%. An external motor protection device is not required when using a CSXi soft starter. TRIP MESSAGES The CSXi Series allows for fast diagnosis of a trip via two LEDs on the front of the unit. LEDs will flash to indicate the trip. (Note: some trip messages available only with an optional accessory). Flash Code Description x 1 Power circuit • x 2 Excess start time • x 3 Motor overload • x 4 Motor thermistor • x 5 Current imbalance • x 6 Supply frequency • x 7 Phase rotation • x 8 Network communication failure Opt x 9 Starter communication failure Opt x 10 Bypass overload • Indicator Description CSXi  No control power •  Ready • Tripped • *Protection feature standard CSXi Soft Starter www.aucom.com 3
  • 4. ADJUSTMENTS The CSXi has several adjustments for more control: –– Current ramp –– Motor FLC –– Current limit –– Stop ramp time –– Motor trip class –– Auxiliary relay –– Phase sequence –– Excess start time Control made easier CSXi CONTROL PANEL Cold start curves OFF = No overload protection. Note: Trip class must be set to match installation limitations. 1 10 100 1000 100 300 500 700 I (% FLC) t(s) Class 20 Class 10 5. Motor Trip Class 400% 200%IR t1 1. Current Ramp 400% 200%Is 3. Current Limit Motor FLC CSXi FLC 2. 400% 200% max t3 8. Excess Start time CSXi CSXi L1 L2 L3 L1 L2 L3 FWD ANY 7. Phase Sequence Ue RUN TRIP = Fault Main Contactor 6. Aux Relay Function t2 Ue 4. Stop Ramp Time CSXi CONTROL PANEL 1 3 2 4 6 7 5 8 4 CSXi Soft Starter www.aucom.com
  • 5. CSXi Pump Panels BENEFITS Using one of our standard panel configurations makes it easy for you to add a soft starter to your system, with most of the wiring already completed for you. Pushbuttons and indicator lights can also be added, for the ultimate in easy installation. Our standardized pump panels are the most cost-effective way for you to add the advantages of CSXi Series soft starters to your system, pre- installed in a NEMA 3R enclosure. PUMP PANEL SPECIFICATIONS Motor HP (nominal) Max FLC (A) CB Rating (A) Dimensions Model 230 VAC 460 VAC 575 VAC H W (inches) D CSX-0014 5 10 15 18 40 20 16 8 CSX-0034 10 25 30 34 60 20 16 8 CSX-0040 15 30 40 42 70 20 16 8 CSX-0052 20 40 50 60 100 20 16 8 CSX-0065 25 — 60 75 125 24 20 10 CSX-0077 30 60 75 85 150 24 20 10 CSX-0096 — 75 100 100 175 24 20 10 CSX-0125 50 100 125 140 225 24 20 10 CSX-0156 60 125 150 170 300 24 20 10 CSX-0180 75 150 200 200 350 24 20 10 Ratings are based on 6 second start time at 400% FLC. Contact us for other duty ratings or for help with sizing. Unit shown with options. STANDARD FEATURES Each CSXi Pump Panel includes: –– NEMA 3R enclosure –– CSXi soft starter with integral bypass –– Circuit breaker with door operator (35 kAIC) –– Control power transformer –– Space heater with thermostat CSXi Soft Starter www.aucom.com 5
  • 6. CSXi Series features & options Feature Sets CSXi STARTING FUNCTIONS Constant current • Current ramp • STOPPING Coast to stop • Soft stop • PROTECTION Motor overload • Phase loss • Excess start time • Phase sequence • Current imbalance • Motor thermistor • Power circuit fault • Supply frequency • Instantaneous overcurrent • Bypass overload • Communications failure • INTERFACE Fixed relay output (main contractor relay) • Programmable relay (trip or run) • Run relay output • ACCESSORIES (OPTIONAL) Remote operator • Modbus • Profibus • DeviceNet • PC software • Ethernet/IP • Modbus TCP • ProfiNET • Small footprint and depth saves space CSXi soft starters may be mounted side by side or horizontally Mounting holes for easy mounting and removal Status LEDs instantly show start, stop or trip Easy to program via rotary switches Reset push button Trip code table allows diagnostics without manual Easy access door APPROVALS 6 CSXi Soft Starter www.aucom.com
  • 7. GET IT RIGHT FROM THE START Design of energy efficient systems requires consideration of the system as a whole. Using energy efficient components is important but selection of the correct motor control mode (fixed or variable speed) is also critical. Approximately 80% of motor applications are most efficiently operated at a fixed speed. Using a variable speed drive (VSD) with such a system is hugely inefficient, regardless of the efficiency of the motor you are running. Efficient motor control Internal bypass makes CSXi Series soft starters 99.5% efficient when running. Compared to a misapplied drive, the 99.5% efficiency of CSXi Series equates to around an 80% reduction in waste energy. CSXi Series produces no harmonics during run, improving overall power quality and eliminating system losses resulting from harmonics. CSXi – THE MOST ENERGY EFFICIENT OUTCOME FOR FIXED SPEED APPLICATIONS 99.5% Efficiency 80% Reduction in wasted energy O% Harmonics CSXi Soft Starter www.aucom.com 7
  • 8. The future starts with AuCom We develop motor control products for industrial applications across the world. Our focus on research and development, as well as manufacturing, supply and support, ensures that when you choose to work with AuCom, you’re working with a global leader. Almost 40 years of experience added to our expertise and ability means you can rely on us to get it right from the start. OUR APPROACH We start with a challenge or application, working with you to define and develop a solution that’s not only fit for purpose today, but fully supported into tomorrow. OUR PEOPLE The power behind our success doesn’t rely on our innovative products alone. Our people play a pivotal role. That’s why, with AuCom, it’s always personal. Combining dedication and experience with ability and passion, we don’t just listen more closely, we draw on the breadth of our expertise to better understand your unique requirements and offer real solutions and ongoing support. OUR PARTNERS We choose partners that are experts, not only in soft start and motor control, but in understanding the needs of their industry. We work closely with our partners to ensure customers receive only the best support and advice. USA GERMANY DUBAI CHINA NEW ZEALAND 8 CSXi Soft Starter www.aucom.com
  • 9. AuCom is accredited to ISO9001:2000, with all products designed and tested to international standards such as IEC 60947-4-2, UL 508, CCC and CISPR-11. All of our products are thoroughly tested in certified facilities and in the field before release, and every soft starter is tested before leaving the factory. We have high standards
  • 10. Other solutions AuCom offers a complete range of soft starters. Whether you need a simple product for starting only, or a comprehensive motor control center you can trust AuCom to offer a product to match. Soft Start Motor Protection Advanced Interface Internal Bypass Current Range Voltage Range EMX3 • • • • ≤ 1600 A ≤ 690 VAC MVE Series • • • • ≤ 1200 A ≤ 15 kV CSXi Series specifications CURRENT RATINGSDIMENSIONS AND WEIGHTS A Height B Width C Depth Weight inches lbs CSXi-007 7.99 3.86 6.50 5.29 CSXi-015 CSXi-018 CSXi-022 CSXi-030 CSXi-037 8.46 5.71 7.60 9.48CSXi-045 CSXi-055 CSXi-075 9.45 7.95 8.43 14.99CSXi-090 CSXi-110 STANDARD DUTY 40 ºC 50 ºC Motor HP (nominal) Max FLC (A) Motor HP (nominal) Max FLC (A)Model 230 VAC 460 VAC 575 VAC 230 VAC 460 VAC 575 VAC CSXi-007 5 10 15 18 5 10 15 17 CSXi-015 10 25 30 34 10 20 30 32 CSXi-018 15 30 40 42 — 30 — 40 CSXi-022 — — — 48 15 — 40 44 CSXi-030 20 40 50 60 20 40 50 55 CSXi-037 25 — 60 75 25 50 60 68 CSXi-045 30 60 75 85 30 60 75 78 CSXi-055 — 75 100 100 40 75 100 100 CSXi-075 50 100 125 140 50 100 125 133 CSXi-090 60 125 150 170 60 125 150 157 CSXi-110 75 150 200 200 — 150 — 186 Ratings are based on 6 second start time at 400% FLC. Contact us for other duty ratings or for help with sizing. 10 CSXi Soft Starter www.aucom.com
  • 11. AuCom’s expertise and knowledge extends well beyond the products we make. We’re about helping you achieve efficient and effective control of your machines and processes no matter what the industry or application. We’ve got you covered
  • 12. © 2016 AuCom Electronics Ltd. All Rights Reserved. As AuCom is continuously improving its products it reserves the right to modify or change the specification of its products at any time without notice. The text, diagrams, images and any other literary or artistic works appearing in this document are protected by copyright. Users may copy some of the material for their personal reference but may not copy or use material for any other purpose without the prior consent of AuCom Electronics Ltd. AuCom endeavors to ensure that the information contained in this document including images is correct but does not accept any liability for error, omission or differences with the finished product. 710-17386-00C New Zealand 123 Wrights Road, PO Box 80208, Christchurch 8440, New Zealand T +64 3 338 8280 F +64 3 338 8104 China 203-1 JH Plaza, 2008 Huqingping Road, Shanghai 201702, China T +86 21 5877 5178 F +86 21 5877 6378 Germany Am Mergelberg 2, 48324 Sendenhorst, Germany T +49 2526 93880 140 F +49 2526 93880 100 Middle East 10th Floor, Swiss Tower, Jumeirah Lakes Towers, Dubai, UAE T +971 4279 8349 F +971 4279 8399 North America 2528 Lovi Road, Building 2-2A, Freedom, PA 15042, USA T 855 928 2666 (855 9 AUCOM NA), +1 724 987 4952 F +1 724 510 3005 https://my.aucom.com For more information and your local contact visit www.aucom.com