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© Minimax 2015
STANDARDS & CODES
Australian Gas Turbines Conference, 25 November 2015
Joerg Lindner
Minimax Fire Fighting Systems Pty. Ltd.
© Minimax 20152 / 25
1) Coal storage (stockpiles/bunkers)
2) Coal conveyors
3) Oil tanks
4) Boiler house (heat recovery boiler)
5) Boiler house (burners)
6) Gas turbines with enclosure
7) Steam turbines with enclosure
8) Switchgear buildings
9) Cable channels and cable rooms/galleries
10) Transformers
11) Administration buildings
12) Telecommunication facilities
FIRE HAZARD EXAMPLES
© Minimax 20153 / 25
PLAN FOR YOUR RISK SCENARIOS
© Minimax 20154 / 25
LOOK FOR THE LATEST TECHNOLOGY
Minimax Fire Research Centre
 Practical proof of theoretical research
 Cooperation with testing authorities
 Solutions to specific client issues
 Development of new solutions
 Fire tests in a 1:1 scale
 Mobile suspended ceiling (2-15 m)
 Auditorium with 140 seats
© Minimax 20155 / 25
 Rio Tinto – Yarwun (QLD)
 CS Energy – Kogan Creek (QLD)
 Energy Australia – Tallawarra (NSW)
 Snowy Hydro – Colongra (NSW)
 NewGen – Kwinana (WA)
 Synergy – Cockburn (WA)
 Alcoa – Wagerup (WA)
 Origin Energy – Mortlake (VIC)
 Alinta – Bell Bay (TAS)
 Pulau Seraya Power Plant, Singapore
 RWE Power Coal Power Plant, Germany
 Ratchaburi Power Plants, Thailand
 Termo Rio Power Plant, Brazil
 Repower 5M Wind Power Plant, Germany
 Gas Power Plant, Kuwait
FIND AN EXPERIENCED VENDOR
Minimax has 35 years experience in implementing fire protection for power stations
© Minimax 20156 / 25
1. Cylinder Battery
2. Actuation and Delay Device
3. Selector Valve
4. Pneumatic Actuation Device
5. Fire Control Panel
6. Safety Valve
7. Room Nozzle
8. Detector Flooding area 1
(generator)
Flooding area 2
(gas turbine)
IMPLEMENT THE RIGHT FIRE PROTECTION
© Minimax 20157 / 25
let’s look at some things gone wrong…
AND NOW FOR SOMETHING COMPLETELY DIFFERENT
© Minimax 20158 / 25
 A blast at the 620-megawatt combined cycle
gas and oil-fired power plant occurred on 7
February 2010 at 11:17.
 The initial blast killed five and injured at least
fifty; one of the injured later died in hospital,
bringing the total death toll to six. *
 The plant had been under construction and
was scheduled to start supplying energy in
June 2010.
 The local fire marshal said the explosion was
the result of an attempted purging of natural
gas from a pipeline as a test, a procedure
known as a blow-down.
 On 5 August 2010, the Occupational Safety
and Health Administration (OSHA) announced
that it planned to fine seventeen companies
involved in the construction of the plant a total
of $16.6 million. OSHA said that it had found a
total of 371 safety violations in the construction
of the plant, 225 of which it considered
deliberate.
Credits.
Source Wikipedia, Picture: Harfort Courant / Getty Images, Video: LocalOnlineNewsTV
MIDDLETOWN POWER PLANT (CONNECTICUT, USA)
Aftermath, implications on standards
© Minimax 20159 / 25
MIDDLETOWN POWER PLANT (CONNECTICUT, USA)
Aftermath, implications on standards
Picture: Rick Hardford / Hartford Courant
© Minimax 201510 / 25
 27-11-2011: The National Fire Protection
Association's new standard, published a
few weeks ago and publicly introduced
Tuesday, prohibits the use of natural gas
to clean pipes at industrial plants,
commercial developments and other
projects. *
 In 2014 the proposal made its way into
new standards
Credits.
Source: Huffington Post , Picture: Mark Mirko / Hartford Courant
MIDDLETOWN POWER PLANT (CONNECTICUT, USA)
Aftermath, implications on standards
Disasters can trigger
adjustments to existing
standards.
Standards reflect a
‘Best Practice
Recommendation”
© Minimax 201511 / 25
WHAT IS A CODE? WHAT IS A STANDARD?
• The earliest building code is thought to have been developed
sometime between 1955 B.C. and 1913 B.C., during the reign of
King Hammurabi of Babylon.
• The code didn’t specify how to build a building - but laid out the
consequences of not building well. If a house fell and killed the
owner or his child, then the builder, or his child, would be slain
in retaliation.
• A code is a model, a set of rules that knowledgeable people
recommend for others to follow. It is not a law, but can be
adopted into law.
• A standard on the other hand tends be a more detailed
elaboration - the nuts and bolts of meeting a code.
A standard is a recommendation.
Source: nfpa.org
© Minimax 201512 / 25
FROM STANDARD TO REGULATION
© Minimax 201513 / 25
A STANDARD PROVIDES DESIGN CONSIDERATIONS
Source: nfpa.org
© Minimax 201514 / 25
Example:
CO2 Concentration Test
PASS:
Design
34% in 60s
Over 30% after 20min
50kg/min ext. CO2
Integrity test
42% in 60s
14kg/min ext. CO2
Actual
40% in 60s
1st Sensor <30% at 30min
TESTING OF SYSTEMS – WHAT STANDARD APPLIES?
Blue = high
Green = centre
Yellow = low
© Minimax 201515 / 25
MURPHY’S LAW - IMPORTANCE OF SERVICE
 Installation company certified clean
installation of pipes and fittings with no
excess hemp; all fittings double
checked for tightness; pipes blown out
with compressed air in surges; door
fan test passed the enclosure.
 Full discharge FAIL; nozzles blocked,
fittings leaked, 1” pipe blocked solid
 Best practise is one full discharge
every five years, minimum after
installation and/or changes
© Minimax 201516 / 25
GOING BEYOND STANDARDS AND CODES?
• Fire Protection is a key factor in keeping a power station future proof
and safe!
• Often fire protection measurements are only implemented according
to fulfil time-based service intervals or current legal requirements.
• Ongoing corrosion, new environmental challenges and the
development of new technical capacities would require a more
dynamic approach.
• Should Fire Protection should ‘grow’ with these requirements?
(before codes or standards can catch up…)
© Minimax 201517 / 25
QUESTIONS?
ROUNDUP

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Minimax Fire Fighting Systems - Joerg Lindner

  • 1. © Minimax 2015 STANDARDS & CODES Australian Gas Turbines Conference, 25 November 2015 Joerg Lindner Minimax Fire Fighting Systems Pty. Ltd.
  • 2. © Minimax 20152 / 25 1) Coal storage (stockpiles/bunkers) 2) Coal conveyors 3) Oil tanks 4) Boiler house (heat recovery boiler) 5) Boiler house (burners) 6) Gas turbines with enclosure 7) Steam turbines with enclosure 8) Switchgear buildings 9) Cable channels and cable rooms/galleries 10) Transformers 11) Administration buildings 12) Telecommunication facilities FIRE HAZARD EXAMPLES
  • 3. © Minimax 20153 / 25 PLAN FOR YOUR RISK SCENARIOS
  • 4. © Minimax 20154 / 25 LOOK FOR THE LATEST TECHNOLOGY Minimax Fire Research Centre  Practical proof of theoretical research  Cooperation with testing authorities  Solutions to specific client issues  Development of new solutions  Fire tests in a 1:1 scale  Mobile suspended ceiling (2-15 m)  Auditorium with 140 seats
  • 5. © Minimax 20155 / 25  Rio Tinto – Yarwun (QLD)  CS Energy – Kogan Creek (QLD)  Energy Australia – Tallawarra (NSW)  Snowy Hydro – Colongra (NSW)  NewGen – Kwinana (WA)  Synergy – Cockburn (WA)  Alcoa – Wagerup (WA)  Origin Energy – Mortlake (VIC)  Alinta – Bell Bay (TAS)  Pulau Seraya Power Plant, Singapore  RWE Power Coal Power Plant, Germany  Ratchaburi Power Plants, Thailand  Termo Rio Power Plant, Brazil  Repower 5M Wind Power Plant, Germany  Gas Power Plant, Kuwait FIND AN EXPERIENCED VENDOR Minimax has 35 years experience in implementing fire protection for power stations
  • 6. © Minimax 20156 / 25 1. Cylinder Battery 2. Actuation and Delay Device 3. Selector Valve 4. Pneumatic Actuation Device 5. Fire Control Panel 6. Safety Valve 7. Room Nozzle 8. Detector Flooding area 1 (generator) Flooding area 2 (gas turbine) IMPLEMENT THE RIGHT FIRE PROTECTION
  • 7. © Minimax 20157 / 25 let’s look at some things gone wrong… AND NOW FOR SOMETHING COMPLETELY DIFFERENT
  • 8. © Minimax 20158 / 25  A blast at the 620-megawatt combined cycle gas and oil-fired power plant occurred on 7 February 2010 at 11:17.  The initial blast killed five and injured at least fifty; one of the injured later died in hospital, bringing the total death toll to six. *  The plant had been under construction and was scheduled to start supplying energy in June 2010.  The local fire marshal said the explosion was the result of an attempted purging of natural gas from a pipeline as a test, a procedure known as a blow-down.  On 5 August 2010, the Occupational Safety and Health Administration (OSHA) announced that it planned to fine seventeen companies involved in the construction of the plant a total of $16.6 million. OSHA said that it had found a total of 371 safety violations in the construction of the plant, 225 of which it considered deliberate. Credits. Source Wikipedia, Picture: Harfort Courant / Getty Images, Video: LocalOnlineNewsTV MIDDLETOWN POWER PLANT (CONNECTICUT, USA) Aftermath, implications on standards
  • 9. © Minimax 20159 / 25 MIDDLETOWN POWER PLANT (CONNECTICUT, USA) Aftermath, implications on standards Picture: Rick Hardford / Hartford Courant
  • 10. © Minimax 201510 / 25  27-11-2011: The National Fire Protection Association's new standard, published a few weeks ago and publicly introduced Tuesday, prohibits the use of natural gas to clean pipes at industrial plants, commercial developments and other projects. *  In 2014 the proposal made its way into new standards Credits. Source: Huffington Post , Picture: Mark Mirko / Hartford Courant MIDDLETOWN POWER PLANT (CONNECTICUT, USA) Aftermath, implications on standards Disasters can trigger adjustments to existing standards. Standards reflect a ‘Best Practice Recommendation”
  • 11. © Minimax 201511 / 25 WHAT IS A CODE? WHAT IS A STANDARD? • The earliest building code is thought to have been developed sometime between 1955 B.C. and 1913 B.C., during the reign of King Hammurabi of Babylon. • The code didn’t specify how to build a building - but laid out the consequences of not building well. If a house fell and killed the owner or his child, then the builder, or his child, would be slain in retaliation. • A code is a model, a set of rules that knowledgeable people recommend for others to follow. It is not a law, but can be adopted into law. • A standard on the other hand tends be a more detailed elaboration - the nuts and bolts of meeting a code. A standard is a recommendation. Source: nfpa.org
  • 12. © Minimax 201512 / 25 FROM STANDARD TO REGULATION
  • 13. © Minimax 201513 / 25 A STANDARD PROVIDES DESIGN CONSIDERATIONS Source: nfpa.org
  • 14. © Minimax 201514 / 25 Example: CO2 Concentration Test PASS: Design 34% in 60s Over 30% after 20min 50kg/min ext. CO2 Integrity test 42% in 60s 14kg/min ext. CO2 Actual 40% in 60s 1st Sensor <30% at 30min TESTING OF SYSTEMS – WHAT STANDARD APPLIES? Blue = high Green = centre Yellow = low
  • 15. © Minimax 201515 / 25 MURPHY’S LAW - IMPORTANCE OF SERVICE  Installation company certified clean installation of pipes and fittings with no excess hemp; all fittings double checked for tightness; pipes blown out with compressed air in surges; door fan test passed the enclosure.  Full discharge FAIL; nozzles blocked, fittings leaked, 1” pipe blocked solid  Best practise is one full discharge every five years, minimum after installation and/or changes
  • 16. © Minimax 201516 / 25 GOING BEYOND STANDARDS AND CODES? • Fire Protection is a key factor in keeping a power station future proof and safe! • Often fire protection measurements are only implemented according to fulfil time-based service intervals or current legal requirements. • Ongoing corrosion, new environmental challenges and the development of new technical capacities would require a more dynamic approach. • Should Fire Protection should ‘grow’ with these requirements? (before codes or standards can catch up…)
  • 17. © Minimax 201517 / 25 QUESTIONS? ROUNDUP