1. Jean Sherwin
2745 Blue Sky Circle, Erie, Colorado 80516
507-210-1152 jeansherwin@yahoo.com
Continuous Improvement Manager
Business minded lean practitioner and team builder providing 20%+ productivity growth and comparable
reductions in inventory. Passionate and trusted consensus builder who rapidly guides cross-functional
teams through difficult problem solving situations. Self-motivated facilitator who adapts easily to a fast-paced
environment.
Project Management | Leadership and Coaching | Problem Solving | Change Agent | Lean Methodology
Team Oriented | Facilitation | Continuous Improvement Team Management | Relationship Management
VIRACON COMPANY, Owatonna, Minnesota, 2013 – 2015
Recruited by the Director of Continuous Improvement to establish a lean culture and drive operational
excellence through process focus.
CONTINUOUS IMPROVEMENT MANAGER
Led production teams in the development of MDI (Managing for Daily Improvement) metrics.
Facilitated teams to establish 5S at a level 3 in 4 production lines.
Facilitated 19 kaizen event teams across two sites to establish up to 20% productivity
improvement in their scope areas.
Trained all organizational levels in the principles and tools of a lean management system
including, kaizen (shop floor, office), 2 Second lean, A3 problem solving, Leader Standard work.
FOLDCRAFT COMPANY, Kenyon, Minnesota, 2000 – 2013
Drove rapid improvement of up to 40% by facilitating over 125 kaizen event teams throughout 5
facilities.
ORGANIZATIONAL DEVELOPMENT SPECIALIST
Developed and coached self-directed work teams in two sites.
Developed a training topic matrix to accommodate a leadership development program.
Facilitated a cross-functional team to develop and implement a new hire orientation process and
hands on training lab reducing turn-over by 50%.
OPERATIONS MANAGER
Project managed the consolidation of two facilities to one during a merger.
Managed the integration of new employees during company merger.
Hand-picked to facilitate the implementation of an ERP system to “go-live” in 10 months.
Coached 2 self-directed production work teams (supervisors, engineers, and schedulers).
Conducted 3 employee engagement surveys and facilitated teams to implement solutions using
VOC (voice of the customer) methodology.
CAREER PROGRESSION
2. CONTINUOUS IMPROVEMENT TEAM LEADER
Identified process improvement opportunities and developed implementation project plans.
Analyzed work flow, capacity, WIP levels, and process capabilities to achieve optimal performance
and maximum production efficiency.
Led cross-functional teams using lean methodology from conceptual design through implementation
Tracked, analyzed, and published performance measures related to process improvements (safety,
quality, delivery and cost)
Developed standard work using Takt time/Cycle time methodology
Managed the relocation of two facilities to bring all capabilities under one roof
Co-Led the development and implementation of four self-directed work teams
SHELDAHL COMPANY, Northfield, Minnesota, 1981 – 2000
Supply Chain Planner, Master Planner, Logistics/Warehouse Supervisor, Production Supervisor
Responsible for implementation of TOC (Theory of Constraints) techniques including identification of
production constraint, analyzing improvement methods, measuring and reporting results
Created and communicated daily production schedules for Mexico, Canada, and South Dakota facilities using
Oracle ERP system
Served as the ERP implementation “super user” for the shop floor control function
Key member of HD (High Density) New Product/Process Team responsible for designing process flows,
identifying machine/capacity requirements, staffing needs (both total FTE and skill sets), and designing
material flow techniques to manage inventory levels (JIT, kanban, buffer inventories, etc.)
Implemented a reliable, realistic master production plan for all manufacturing facilities
Worked with Operations, Sales, and Customer Support on daily changes & delivery issues
Created and implemented design/layout for new stockroom
Key member of team to develop and implement new manufacturing process flows for new product line to
support $50M of new business
Hired, trained, and supervised employees (25 FTE)
Created and delivered training programs to staff (team building, problem solving, technical, etc.)
Concordia University, St. Paul - B.A. Organizational Management & Communication
Shop floor Kaizen Instructor Training – TBM LeanSigma Institute
Kaizen Promotion Office Training - TBM LeanSigma Institute
Toyota Kata Training – Lean Enterprise Institute
A3 Training – Lean Enterprise Institute
Proficient in a variety of software applications including, Microsoft Word, Excel, Visio, PowerPoint,
Project, Outlook and the internet.
Proficient in facilitating shop floor, business process (value stream), MDI (Managing by Daily
Improvement), Voice of the Customer, 2P and 3P kaizen events.
Experienced in analyzing and using data to develop metrics.
Experienced influencer without direct report.
Excellent presentation skills.
EDUCATION AND TRAINING
SKILLS AND ABILITIES