We are the leading manufacturers and suppliers of Paint Equipments, established in 2014. Inclusive of Liquid Paint Shop Construction, Powder Coating Paint Shop Construction and Plant Ancillaries and Utilities, we offer a broad equipment range for our valued customer. Leveraging their easy operation, optimum performance and minimal maintenance properties, the range is presented equipments well-appraised across the market. With the help of our highly experienced workforce and sound infrastructure facility, offered equipments are manufactured as per the industry laid standards. Apart from this, we are offering these products at budget friendly price range. In order to manufacture the advantageous and modern paint equipments for our customers, we established a well designed infrastructure spread on a wide area.
2. CFS was established with Prime Objectives of setting milestones of
excellence in all type of Engineering Consultations, Execution &
Commissioning .
We provide Engineering Services for Automotive and General Industries Area
having business approach in Engineering and consultation, Project
Management & Turnkey Solutions. Experienced Engineering professional are
associated with rich experience in providing engineering services to Automotive
and Ancillaries Manufactures.
01 | About CFS [ Cascade Finishing Systems]
Conceptual Engineering & Planning
Plant Ancillaries & Utilities
Low Tension Side– Electrical Works
Interior Design Projects
Paint & Powder Coating Plants & Equipment's
Turnkey Projects – Mechanical & Electrical
Electrical & Automation panels – PLC, AC & DC
Drivers
Project Management
3. Company Fast Fact
No. of Management Person(s): 3
No. of engineering Staff(s) : 4
No. of Administration staff(s) : 2
No. of Technicians & Workers : 45
01 | About CFS [ Cascade Finishing Systems]..cont
4. 01| Vision & Mission
Vision:
We are Committed to Working towards Sustainability by bringing
initiatives in all our design, products & services.
Mission:
Successively delivering tangible innovative ideas to our clients,
results cost effective & Energy efficient Practices.
5. Liquid Paint Shop Construction
1. Spray Booth – Wet Type
2. Spray Booth – Dry Type
3. Air Handling Unit
4. Baking Oven - Conveyorized oven
5. Conveyor system [ Floor / Overhead]
6. Paint Sludge Removal system[PSRS]
Air Pollution Control:
1. Compact Dust Collection system.
Powder Coating Paint Shop construction:
1. Pre-treatment system: preparation for
powder adhesion
2. Powder Coating Spray Booth with
Cyclone & Powder Collection Unit:
3. Conveyorized Baking Unit - Dry - Off
Oven/Curing Oven.
LT Electricals
1. Control Panels – Automation, PLC,
AC&DC Drives, APFC Panel
2. Cable & Cable Tray works
3. Installation and commissioning
4. Fire Fighting Pumps Control Panel
5. Power Distribution Panels
6. Water Supply System – Domestic &
Flushing
Interiors Works:
1. Turnkey Projects – Mechanical &
Electricals
2. Laboratory Set-up
Plant Ancillaries & Utilities:
1. Air Compressor, Dryer, Filter
2. RO/DM Water Unit
Project Management:
1. Total Project Management
01| Products
6. 02| Product & Services
Liquid Paint Shop Construction Spray Booth - Dry Filter Type
Environmentally Safe Each Industrial Dry Filter Spray Booth is designed to meet or exceed safety
requirements. And to protect those who work in any general manufacturing spray environment, while
also protecting the environment outside. Our dry spray booth will efficiently remove paint overspray
while maintaining uniform air flow throughout the work area.
MOC: High Grade SS/MS Galvanised sheets with proper structural support.
Highest Quality Finish Our dry filter spray booths for creating an environment that allows painters to
apply the highest quality finishes to their products. Our dry filter booth will effectively remove airborne
paint particles, through our custom engineering process, to ensure laminar air flow. Filter media shall be
Paper Filters, GI Baffles filters, Paint arrestor media [Filter Class EU 3/4]
Flexible and Adaptable You’ll discover that we custom design our industrial-type dry filter spray booths
to whatever your finishing applications might be. From open face booths for batch production, to high
production, conveyorized dry spray booth models. Adapting front filter doors, air make-up systems and
special spray booth controls are just a few ways that we can engineer a custom dry spray booth for you.
Lower Operating Costs We use higher efficiency– components and designs. We offer energy efficient
components from VFD drives manually setting with Differential Pressure indicators, high efficiency
motors, FLP lighting, Spray booth Interlock with Compressed air, which result in lower operating costs,
Paper filter, and paint arrestor media.
7. 02| Product & Services
Liquid Paint Shop Construction Spray Booth - Dry Filter Type
Dry Type Filter – Spray Booth
Zig –Zag Paper Filter
8. 02| Product & Services
Liquid Paint Shop Construction Spray Booth - Wet Type
Highest Quality Finish and Environmentally Safe Our water wash spray booth provides an extremely
efficient means for removing paint particles from the exhausted air by using water as a filtration medium
by scrubbing. Water wash booths are utilized for high volume paint usage. In addition, water wash
booths handle a larger variety of paints as compared to dry filter booths, with a wider range of
viscosities and drying speeds of the Paints, as a package with Auto - Dosing Systems.
Flexible and Adaptable Our water wash booths are designed for many finishing applications. We offer in
open face with conveyorized types. Adapting plenum filters, air make-up systems, sludge de-watering,
and special spray booth controls are just a few ways that we can engineering a custom-way of water
wash spray booth for you. Also, Auto-scrubbing system will consider to custom design the same.
MOC: High Grade SS/MS Galvanised sheets with proper structural support.
Scrubbing Unit: Refer our “ Paint Sludge Removal System”[PSRS]
9. 02| Product & Services
Liquid Paint Shop Construction Spray Booth - Wet Type
Water Wall Spray Booth
10. 02| Product & Services
Liquid Paint Shop Construction Air Handling Unit
Now Air handling units plays important role of overall performance of Paint spray systems. CFS has
specialized in Designing, Engineering & Supplying of Customized Air handling unit as per end-user
requirements. It shall be the double-skin units suitable for multiple applications. Self-supporting
extruded aluminium frame work with injected PUF insulated panels provides strength & rigidity. AHU’s
consists of sequence of Bird mesh, rain water louvers, Filters, Cell-deck media, cooling coil section, Fan
unit, heating coil, post filter/HEPA filters with motorized dampers.
11. 02| Product & Services
Liquid Paint Shop Construction Air Handling Unit
Air handling unit for
Temperature & Humidity
Controlled Spray Booth
Air handling unit for
Manual Spray Booth
12. 02| Product & Services
Liquid Paint Shop Construction Paint Sludge Removal System
All recirculating paint booth systems require some means of removing the detackified / coagulated paint
overspray, which was generate from Water Spray Booth. If the paint solids are allowed to build up
without removal, the system will begin to suffer from a countless of problems, including: Sludge build-
up on booth equipment – resulting in booth balance issues, loss of water flow in critical areas in the
system, high maintenance costs, etc. Odours emanating from bacteria hiding in the sludge. High
suspended solids in the booth water – could lead to excessive foaming High costs to remove
accumulated sludge – sludge may be wet/hazardous We offers the scrapping mechanism with float
pump to dispose the sludge very frequently. Our Paint Sludge Removal System[PSRS], consists of a
series of Chamber are used to collect the water from Spray Booth return Stream. The over spray from
Component gets collected by the water screen and Booth Sludge water tank. The Paint Contaminated
water contains the Paint Sludge and other particles that are collected in a sludge chamber from the Paint
booth where it is treated and clarified by the chemical agent called Coagulant & Flocculent. Then the
Paint sludge float over the layer of water which remove mechanical means of scrapper and the water
shall deliver to the common Waste Water Treatment Plant.
13. 02| Product & Services
Powder Coating Paint Shop Construction
Pre-treatment system: preparation for powder adhesion
Proper surface preparation is the single most important aspect of a powder finishing system should you
wish to maximise powder performance. The procedure required to obtain a suitably prepared surface
depend heavily on the type of substrate but in most cases the following steps are required
Degreasing: 2 mins (50-65℃) 1st Rinsing: 1 min (Room temp.) 2nd Rinsing: 1 min (Room temp.)
Surface conditioning: 1 min (Room temp.)Phosphating: 2.5 mins (35-45℃)Final DI Rinsing: 0.5 min
(Room temp.)
Powder Coating Spray Booth with Cyclone & Powder Collection Unit:
The powder booth is an enclosure that is designed to contain the powder application process.
A recovery system is to the powder booth shell. The recovery system uses a fan to pull air into the booth
and prevent the over-sprayed powder from migrating out of the enclosure. The simplest powder booths
are designed for a single operator to manually apply powder to a stationary product. Other booths are
designed so that parts can be conveyed through the enclosure.
Conveyorized systems may be designed for manual application from two sides, automatic application, or
a combination of both, depending on the system requirements. The particular style, size and number of
powder booths needed is related to the product size, the available space, the amount of capital and the
volume of product to be coated.
Conveyorized Baking Unit - Dry - Off Oven/Curing Oven.
Both the dry off and curing oven is an enclosure with an entrance and exit that has heated air circulating
through a supply duct and returning to the fan to be re-circulated. The basic components are the
insulated walls, supply duct, and burner box (fan and heat source). The heat energy produced by natural
gas (or fuel, electricity, coal, etc.) in combustion chamber is directly conveyed to oven. Then with the
help of circulating blower, the inside temperature can easily reach an uniformity
15. 02| Product & Services
Low Tension Electrical Work:
Control Panels – Automation, PLC, AC&DC Drives, APFC Panel
We are the leading manufacturer of Electrical Control Panels and Electronic products. In our product
range we offer Control Panel Systems, Servo Drives, AC & DC drives and PLCs & many of Automation
Products for various industries. Apart from this we also offer APFC Panel, VFD Panels, Pumping System
Panels, Fire Fighting Panels, PID base Heater control panels. All these products are designed by our
expert engineers who are well versed in this domain. They are aware of the market trends and thus keep
on improvising the necessary changes. Apart from this, our organization follows a customer centric
approach in which we provide them with after sales support. Not only this, we make sure our products
reach them in a stipulated time frame. Owing to these qualities we have earned reputed clients for
ourselves. Our products are remarkable for their high efficiency, easy operability, and simple
configuration. They are commonly used all kind of Industries, Commercial Establishment, and Residential
Apartments. We offer them at the market leading rates suiting the budget of all pockets.
18. 02| Product & Services
Low Tension Electrical Work: Fire Fighting Pump Control Panel & Water Supply
Systems – Domestic & Flushing
19. 02| Product & Services
Interior Works
Turnkey Projects – Electrical & Mechanical & Laboratory Setup
We Provide Complete Project Engineering Services from concept to commissioning with
in-house expertise for mechanical, HVAC, Water Systems & LT Electrical engineering
services as a Turnkey in
1. Commercial Building
2. Residential Building
3. Processing Laboratory
4. Factory Assembly systems
21. 02| Product & Services
Plant Ancillaries & Utilities
Air Compressor, Receiver with Dryer unit
We Provide Complete Design & Supply for actual compressed air[in CFM] requirement
for over-all Plant also installation and commissioning support for the same systems.
22. 02| Product & Services
Plant Ancillaries & Utilities
RO & DM Water Unit
We Provide Complete Design & Supply for Reversed osmosis & De-ionised Water
requirement for over-all Plant also installation and commissioning support for the
same systems.
23. 03| Project Management
CFS specialises in providing project management and facility management services to
following sectors:
Engineering | Food Beverages & Cosmetics | Automobiles |General Industries
Leadership
The Company is headed by three Partners who has over 10 years experience in Turnkey
Industrial Projects.
24. 03| Project Management
PM Contract
TM/BM Contract
Spare Management
Production Support
Feasibility
Analysis
Basic Concept
and Design
Detail Design
and Planning
Construction
and Project
Management
Project
Commissioning
Production
Support
Parts to be painted
Production Volume/model
Paint Application data
Location analysis
Current Practice
Budget analysis
Basic Drawing [Plan View]
Capacity Calculations
Production Area
Process Design
Investment Cost
Basic Detail - Equipment's
Project Bifurcation
Detail Site Survey
As Build Drawing Provided
Details of Each Equipment
Project Schedule & Milestone
Organisational Chart
KOM-Vendors
Weekly Project Meeting
Weekly Project Follow-up
Project Change Management
Additional Works Defined
Works/Equipment Inspection
Production Trial
Testing Report
Project Hand-over
Manuals Hand-over
As-built drawing Hand over
26. 07| Our Valued Customers
Weathercool Sales Private Limited
Godrej Industries Limited
Grauer & Weil India Ltd
PPGAsian Paints Private Limited
Bright Power Projects Limited
Gala Precision Technology Private Limited
A D Yewale & Co
27. 08| Projects Executed – LT Work R&D Centre, PPGAP, Turbhe
Grid Structure Work – 1800Sq.mt
DB with cabling Work
MPDB & APFC installation with cabling [LT Side]
45 TR Water-cooled Chiller for Temp & RH Controlled
Spray Booth