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International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016
ISSN: 2395-1303 http://www.ijetjournal.org Page 40
Design of New Type of Electromagnetic Damper with Increased
Energy Density
Mr. Mayur k Nemade1
, Porf. S.I.Kolhe2
1 (ME Student, J. T. Mahajan College of Engineering, Faizpur (NMU), Maharashtra, India)
2 ( Professor, Department of Mechanical Engineering, J. T. Mahajan college of engineering, Faizpur (NMU),
Maharashtra, India)
Introduction
When a conductor moves in a
magnetic field, eddy currents will be
induced in the conductor and a magnetic
drag force (damping force) will be
generated, which will dissipate the kinetic
energy into Ohmic heat. The dampers based
on this principle have found in many
applications. Compared with other types of
dampers, such as viscous, viscoelastic, or
piezoelectric dampers, the eddy current
damper has advantages of no mechanical
contact, high reliability, high thermal
stability, and vacuum compatibility.
However, it has disadvantages of large mass
and packing size.
1.Concept and Modeling of a New Eddy
Current Damper
It is a common practice in the design
of transformers or electromagnetic motors to
use laminated steel to reduce the eddy
current losses. The reason is that by splitting
the conductor, we can increase the electrical
resistance of the current loops. In an eddy
current damper, we would like to reduce the
loop electrical resistance; that is why
the area of conductors is usually several
times larger than the area of the magnetic
field. Inspired by the approach of “splitting
the conductor” to reduce the eddy current in
transformer design, we can “split the
magnets” to increase the eddy current via
alternating the magnetic poles.
To illustrate this idea, consider two
extreme cases as follows. Figure 1a) shows
a moving conductor in a uniform magnetic
field of the same width. In Fig. 1b) the
magnetic field is split into two with
alternative pole directions. When the
conductor is moving at position as shown in
the figure, instantaneous electric charges are
induced in both cases, as indicated in Figs.
1a) and 1b). However eddy current loop and
damping exist only in case b) but not in case
a) .Case a) is similar to two identical
batteries connected in parallel. If the
conductor plate is wider than the magnetic
field, or the B flux density is not uniform,
eddy current and damping force exist in both
cases in Fig. 1, but the damping force in
case b) will be much larger than that in case
a)
Abstract:
This paper present design of new type of electromagnetic damper or eddy current damper
which has advantages of no mechanical contact, higher reliability and stability, high efficiency and
compactness. By using this damper we can minimized damping of different masses and thereby damping
coefficient. The damper is composed of neodymium iron boron grade N 50 magnet .By using this damper I
found greater difference in damping when experimental result are compared with analytical result.
Keywords —
RESEARCH ARTICLE OPEN ACCESS
International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016
ISSN: 2395-1303 http://www.ijetjournal.org Page 41
Fig.1-Illustration of two types of arrangements of
magnetic field for eddy current dampers: case a)
uniform magnetic field and caseb) alternating
magnetic field
2.1 Analysis of a Conducting Plate in a
Uniform Magnetic Field.
According to our intuitive illustration based
on electrical current loops, we see that the damping
coefficient of a moving conductor plate in an
alternating magnetic field is larger than the plate in a
uniform magnetic field. In the following, we will
describe the analytical model of the eddy current
damper in a uniform magnetic field, and then present
the modeling of the eddycurrent damper in
alternating magnetic field .
Fig. 2a) shows the eddy current damper composed of
a conductor moving with a relative velocity v (m/s) in
a rectangular magnetic field
Fig. 2 a) Eddy current damping of a moving
conductor and b) electric field due to eddy current
2.2. Analysis of Conducting Plate in
Alternating MagneticFields.
Consider the two configurations of magnetic
fields, as shown in Figs. 2a) and 2b).
International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016
ISSN: 2395-1303 http://www.ijetjournal.org Page 42
Fig. 3- Electric field distribution of the conductor
plate in a) unidirectional magnetic field and
b)alternating magnetic field
If the direction of two magnetic fields is the
same (Fig. 3a),the electrostatic field intensity
increases and they further decrease the effect of the
electromotive field. As a result, the total electric field
intensity and current density inside the magnetic field
will be decreased.
If the direction of magnetic fields is opposed
Fig.3b) the electrostatic field intensity is decreased,
and the total electric field intensity and the eddy
current density inside the magnetic field are
increased. This is the physical interpretation that is
why the eddy current damping can be improved
significantly by alternating the magnet poles.
If a moving conductor plate is in an array of
alternating magnetic fields, the effect of damping
properties is not simply equivalent to the simple
combination of two alternating magnetic fields
analyzed earlier. Let us take the four alternating
magnetic fields in Fig. 4)
Fig. 4- Illustration of eddy current in a
conductor plate moving in an array of alternating
magnetic field
2.3 Methodology
We see that the damping coefficient is
proportional to the square of the magneticflux density
B, so it is critical to have a large flux density B,
which we achieve by choosing high-intensity rare-
earth magnets and by designing low reluctance
magnetic loops.
Figure 5) shows a schematic view of the
eddy current damper design. A total of 26 permanent
magnets neodymium iron boron grade N50 are
arranged one over the other on both size of copper
conductor plate .The pole direction of magnets in
each row is arranged in an alternating pattern. One
slots with a gap of. 5 mm exist between the rows to
allow the motion of the one conductor plate. Two
pieces of soft iron are set in the back of the first and
last rows of the magnets to reduce the reluctance of
the magnetic loops. We choose copper as
theconductor materials because of its high electrical
conductivity . Fig 6) shows eddy current damper with
mass .The overall dimension of various parts are as
follows
Table- Dimension of various parts
copper plates 93×81×2 mm
Base (Wood) 48×100×16 mm
Neodymium Iron Boron
Magnet
25×5×2 mm and
40×10×5
Soft Iron piece 96×93×2 mm
Wood plate on which
soft iron piece is packed
100×93×12 mm
Weight used 1 kg, 2kg,3kg,4kg
International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016
ISSN: 2395-1303 http://www.ijetjournal.org Page 43
Fig 5) -Eddy current Damper
Fig. 6) -Eddy current damper with mass
3. Result And Discussion
Finally I got the following result .As
frequency increases, damping get decreases. The
developed eddy current damper is tested foe different
masses such as 1kg, 2kg, 3kg, 4kg. Figure 6 a), b)
c),d) shows decrease in damping for 30 HZ,
35Hz,40Hz, and 45Hz frequency at load of 1 kg,
2kg,3kg, and 4kg.Result are shown in following table
Result Table-
Frequency
(Hz)
Damping
Load
1 Kg
Load 2Kg Load
3 Kg
Load
4Kg
30Hz 3.93 5.70 7.86 9.01
35Hz 3.20 4.10 5.13 7.66
40Hz 2.87 3.18 4.07 5.43
45Hz 2.05 2.90 3.17 4.18
0
2
4
6
30Hz 35Hz 40Hz 45Hz
damping
damping
Fig-6a) Damping at load of 1kg
0
2
4
6
30Hz 35Hz 40Hz 45Hz
damping
damping
Fig-6b) Damping at load of 2kg
International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016
ISSN: 2395-1303 http://www.ijetjournal.org Page 44
0
5
10
0 2 4 6
damping
damping
Fig-6d) Damping at load of 4kg
5. Acknowledgment
I offer my gratitude and it is my privilege to
acknowledge indebtedness to my estimated guide
Prof. S. I. Kolhe and Coordinator Dr. M. M. Patil. It
is stern guidance and grandeur of him which has
brought this work in a proper channel. This guidance
not only helps me to collect the knowledge but also
to gain the confidence which would help me in
future. My association with him as a student has been
extreme pleasing. I pay my sincere thanks to Prof. D.
A. Warke, HOD of Mechanical Engineering
Department. I would also like to thank Principal Dr.
Bimlesh Kumar sir for his encouragement and
valuable suggestions. Finally heartfelt appreciation
to the all those who directly and indirectly helped me
in completion of this experiment.
0
2
4
6
8
10
30Hz 35Hz 40Hz 45Hz
damping
damping
Fig-6c) Damping at load of 3kg
4. Conclusion
In this paper, I describe the design and analysis of
a new type of eddy current damper with remarkably
high damping density. We split the magnetic field
and arrange the poles in an alternating pattern so as to
shorten the eddy current loops and thus increase the
damping. An analytical model of the induced eddy
current damping is proposed based on
electromagnetic theory. Experiments are conducted.
We experimentally demonstrate that the proposed
new type of eddy current damper achieves
significantly high efficiency and compactness with a
damping density and dimensionless damping constant
Experiments also indicate that the damping
coefficients decrease with increasing frequency or
velocity.
6. References
1. Lin, C. H., Hung, S. K., Chen, M. Y., Li, S. T., and Fu,
L. C., 2008, “Novel High Precision Electromagnetic
Flexure-Suspended Positioning Stage With an Eddy
Current Damper,” International Conference on Control,
Automation and Systems, Seoul, Korea.
International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016
ISSN: 2395-1303 http://www.ijetjournal.org Page 45
2. Plissi, M. V., Torrie, C. I., Barton, M., Robertson, N. A.,
Grant, A., Cantley, C. A., Strain, K. A., Willems, P. A.,
Romie, J. H., Skeldon, K. D., Perreur-Lloyd, M. M., Jones,
R. A., and Hough, J., 2004, “An Investigation of Eddy-
Current Damping of Multi-Stage Pendulum Suspensions
for Use in Interferometric Gravitational Wave Detectors,”
Rev. Sci. Instrum., 75, pp. 4516–4522.
3.Kienholz, D. A., Smith, C. A., and Haile, W. B., 1996,
“A Magnetically Damped Vibration Isolation System for a
Space Shuttle Payload,” Proc. SPIE, 2720, pp. 272–280.
4.Cheng, T. H., and Oh, I. K., 2009, “Coil-Based
Electromagnetic Damper and Actuator for Vibration
Suppression of Cantilever Beams,” J. Intell. Mater. Syst.
Struct., 20, pp. 2237–2247.
5.Sodano, H. A., and Inman, D. J., 2007, “Non-Contact
Vibration Control System Employing an Active Eddy
Current Damper,” J. Sound Vib., 305, pp. 596–613

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[IJET-V2I1P8] Authors:Mr. Mayur k Nemade , Porf. S.I.Kolhe

  • 1. International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016 ISSN: 2395-1303 http://www.ijetjournal.org Page 40 Design of New Type of Electromagnetic Damper with Increased Energy Density Mr. Mayur k Nemade1 , Porf. S.I.Kolhe2 1 (ME Student, J. T. Mahajan College of Engineering, Faizpur (NMU), Maharashtra, India) 2 ( Professor, Department of Mechanical Engineering, J. T. Mahajan college of engineering, Faizpur (NMU), Maharashtra, India) Introduction When a conductor moves in a magnetic field, eddy currents will be induced in the conductor and a magnetic drag force (damping force) will be generated, which will dissipate the kinetic energy into Ohmic heat. The dampers based on this principle have found in many applications. Compared with other types of dampers, such as viscous, viscoelastic, or piezoelectric dampers, the eddy current damper has advantages of no mechanical contact, high reliability, high thermal stability, and vacuum compatibility. However, it has disadvantages of large mass and packing size. 1.Concept and Modeling of a New Eddy Current Damper It is a common practice in the design of transformers or electromagnetic motors to use laminated steel to reduce the eddy current losses. The reason is that by splitting the conductor, we can increase the electrical resistance of the current loops. In an eddy current damper, we would like to reduce the loop electrical resistance; that is why the area of conductors is usually several times larger than the area of the magnetic field. Inspired by the approach of “splitting the conductor” to reduce the eddy current in transformer design, we can “split the magnets” to increase the eddy current via alternating the magnetic poles. To illustrate this idea, consider two extreme cases as follows. Figure 1a) shows a moving conductor in a uniform magnetic field of the same width. In Fig. 1b) the magnetic field is split into two with alternative pole directions. When the conductor is moving at position as shown in the figure, instantaneous electric charges are induced in both cases, as indicated in Figs. 1a) and 1b). However eddy current loop and damping exist only in case b) but not in case a) .Case a) is similar to two identical batteries connected in parallel. If the conductor plate is wider than the magnetic field, or the B flux density is not uniform, eddy current and damping force exist in both cases in Fig. 1, but the damping force in case b) will be much larger than that in case a) Abstract: This paper present design of new type of electromagnetic damper or eddy current damper which has advantages of no mechanical contact, higher reliability and stability, high efficiency and compactness. By using this damper we can minimized damping of different masses and thereby damping coefficient. The damper is composed of neodymium iron boron grade N 50 magnet .By using this damper I found greater difference in damping when experimental result are compared with analytical result. Keywords — RESEARCH ARTICLE OPEN ACCESS
  • 2. International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016 ISSN: 2395-1303 http://www.ijetjournal.org Page 41 Fig.1-Illustration of two types of arrangements of magnetic field for eddy current dampers: case a) uniform magnetic field and caseb) alternating magnetic field 2.1 Analysis of a Conducting Plate in a Uniform Magnetic Field. According to our intuitive illustration based on electrical current loops, we see that the damping coefficient of a moving conductor plate in an alternating magnetic field is larger than the plate in a uniform magnetic field. In the following, we will describe the analytical model of the eddy current damper in a uniform magnetic field, and then present the modeling of the eddycurrent damper in alternating magnetic field . Fig. 2a) shows the eddy current damper composed of a conductor moving with a relative velocity v (m/s) in a rectangular magnetic field Fig. 2 a) Eddy current damping of a moving conductor and b) electric field due to eddy current 2.2. Analysis of Conducting Plate in Alternating MagneticFields. Consider the two configurations of magnetic fields, as shown in Figs. 2a) and 2b).
  • 3. International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016 ISSN: 2395-1303 http://www.ijetjournal.org Page 42 Fig. 3- Electric field distribution of the conductor plate in a) unidirectional magnetic field and b)alternating magnetic field If the direction of two magnetic fields is the same (Fig. 3a),the electrostatic field intensity increases and they further decrease the effect of the electromotive field. As a result, the total electric field intensity and current density inside the magnetic field will be decreased. If the direction of magnetic fields is opposed Fig.3b) the electrostatic field intensity is decreased, and the total electric field intensity and the eddy current density inside the magnetic field are increased. This is the physical interpretation that is why the eddy current damping can be improved significantly by alternating the magnet poles. If a moving conductor plate is in an array of alternating magnetic fields, the effect of damping properties is not simply equivalent to the simple combination of two alternating magnetic fields analyzed earlier. Let us take the four alternating magnetic fields in Fig. 4) Fig. 4- Illustration of eddy current in a conductor plate moving in an array of alternating magnetic field 2.3 Methodology We see that the damping coefficient is proportional to the square of the magneticflux density B, so it is critical to have a large flux density B, which we achieve by choosing high-intensity rare- earth magnets and by designing low reluctance magnetic loops. Figure 5) shows a schematic view of the eddy current damper design. A total of 26 permanent magnets neodymium iron boron grade N50 are arranged one over the other on both size of copper conductor plate .The pole direction of magnets in each row is arranged in an alternating pattern. One slots with a gap of. 5 mm exist between the rows to allow the motion of the one conductor plate. Two pieces of soft iron are set in the back of the first and last rows of the magnets to reduce the reluctance of the magnetic loops. We choose copper as theconductor materials because of its high electrical conductivity . Fig 6) shows eddy current damper with mass .The overall dimension of various parts are as follows Table- Dimension of various parts copper plates 93×81×2 mm Base (Wood) 48×100×16 mm Neodymium Iron Boron Magnet 25×5×2 mm and 40×10×5 Soft Iron piece 96×93×2 mm Wood plate on which soft iron piece is packed 100×93×12 mm Weight used 1 kg, 2kg,3kg,4kg
  • 4. International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016 ISSN: 2395-1303 http://www.ijetjournal.org Page 43 Fig 5) -Eddy current Damper Fig. 6) -Eddy current damper with mass 3. Result And Discussion Finally I got the following result .As frequency increases, damping get decreases. The developed eddy current damper is tested foe different masses such as 1kg, 2kg, 3kg, 4kg. Figure 6 a), b) c),d) shows decrease in damping for 30 HZ, 35Hz,40Hz, and 45Hz frequency at load of 1 kg, 2kg,3kg, and 4kg.Result are shown in following table Result Table- Frequency (Hz) Damping Load 1 Kg Load 2Kg Load 3 Kg Load 4Kg 30Hz 3.93 5.70 7.86 9.01 35Hz 3.20 4.10 5.13 7.66 40Hz 2.87 3.18 4.07 5.43 45Hz 2.05 2.90 3.17 4.18 0 2 4 6 30Hz 35Hz 40Hz 45Hz damping damping Fig-6a) Damping at load of 1kg 0 2 4 6 30Hz 35Hz 40Hz 45Hz damping damping Fig-6b) Damping at load of 2kg
  • 5. International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016 ISSN: 2395-1303 http://www.ijetjournal.org Page 44 0 5 10 0 2 4 6 damping damping Fig-6d) Damping at load of 4kg 5. Acknowledgment I offer my gratitude and it is my privilege to acknowledge indebtedness to my estimated guide Prof. S. I. Kolhe and Coordinator Dr. M. M. Patil. It is stern guidance and grandeur of him which has brought this work in a proper channel. This guidance not only helps me to collect the knowledge but also to gain the confidence which would help me in future. My association with him as a student has been extreme pleasing. I pay my sincere thanks to Prof. D. A. Warke, HOD of Mechanical Engineering Department. I would also like to thank Principal Dr. Bimlesh Kumar sir for his encouragement and valuable suggestions. Finally heartfelt appreciation to the all those who directly and indirectly helped me in completion of this experiment. 0 2 4 6 8 10 30Hz 35Hz 40Hz 45Hz damping damping Fig-6c) Damping at load of 3kg 4. Conclusion In this paper, I describe the design and analysis of a new type of eddy current damper with remarkably high damping density. We split the magnetic field and arrange the poles in an alternating pattern so as to shorten the eddy current loops and thus increase the damping. An analytical model of the induced eddy current damping is proposed based on electromagnetic theory. Experiments are conducted. We experimentally demonstrate that the proposed new type of eddy current damper achieves significantly high efficiency and compactness with a damping density and dimensionless damping constant Experiments also indicate that the damping coefficients decrease with increasing frequency or velocity. 6. References 1. Lin, C. H., Hung, S. K., Chen, M. Y., Li, S. T., and Fu, L. C., 2008, “Novel High Precision Electromagnetic Flexure-Suspended Positioning Stage With an Eddy Current Damper,” International Conference on Control, Automation and Systems, Seoul, Korea.
  • 6. International Journal of Engineering and Techniques - Volume 2 Issue 1, Jan - Feb 2016 ISSN: 2395-1303 http://www.ijetjournal.org Page 45 2. Plissi, M. V., Torrie, C. I., Barton, M., Robertson, N. A., Grant, A., Cantley, C. A., Strain, K. A., Willems, P. A., Romie, J. H., Skeldon, K. D., Perreur-Lloyd, M. M., Jones, R. A., and Hough, J., 2004, “An Investigation of Eddy- Current Damping of Multi-Stage Pendulum Suspensions for Use in Interferometric Gravitational Wave Detectors,” Rev. Sci. Instrum., 75, pp. 4516–4522. 3.Kienholz, D. A., Smith, C. A., and Haile, W. B., 1996, “A Magnetically Damped Vibration Isolation System for a Space Shuttle Payload,” Proc. SPIE, 2720, pp. 272–280. 4.Cheng, T. H., and Oh, I. K., 2009, “Coil-Based Electromagnetic Damper and Actuator for Vibration Suppression of Cantilever Beams,” J. Intell. Mater. Syst. Struct., 20, pp. 2237–2247. 5.Sodano, H. A., and Inman, D. J., 2007, “Non-Contact Vibration Control System Employing an Active Eddy Current Damper,” J. Sound Vib., 305, pp. 596–613