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Deployment of Third-
    Generation Cellulosic
        Biorefineries




               Tim Eggeman, Ph.D., P.E.
TAPPI International Bioenergy & Bioproducts Conference
                     Memphis, TN
                  October 16th, 2009
Company History
    • Incorporated in 2002

    • Series A ($6MM) in 2006
       – Led by Mohr Davidow Ventures (MDV) and Firelake Capital
         Management
       – Proved out technology at lab scale


    • Series B ($34MM) in 2008
       – Co-led by Globespan Capital Partners and PrairieGold
         Venture Partners, follow on from Series A VCs
       – Valero Energy Corporation
       – Money raised for Demo plant


    • Current Status = Execution on Demo Plant



2
CONFIDENTIAL



     ZeaChem Technology

    • “Third-generation”
       ― Best of bio & thermo chemical processes
       ― Hybrid cellulosic technology – “Prius”     BioChemical

       ― Highest theoretical yield 160 gal/BDT


    • Proven components & processes
       ― Natural organism; no enzymes
       ― Ultra-low CO2 net impact


    • Product platform flexibility
                                                  ThermoChemical
       ― Biofuels (ethanol, butanol)
       ― Biochemicals (ethyl acetate, propylene)


3
ZeaChem Technology


                                                  ZeaChem’s Core
                                                    Technology     Sales




                                       Sugar           Acetic
                                       Solution        Acid

                                                                    Ethyl
    Biomass:                                                        Acetate
    • Hardwood
    • Softwood
    • Switch Grass                                                            Ethanol
    • Corn Stover                                                              Sales




                                                                   Hydrogen
                 Residue to Gasifier




4
Theoretical Yields
  Biochemical Only                  Thermochemical Only                         Syngas Fermentation                         ZeaChem Hybrid
Yield: 78-112 gal(neat)/BDT              Yield: 112 gal(neat)/BDT                 Yield: 112 gal(neat)/BDT                 Yield: 156 gal(neat)/BDT
           39-56                                    56                                       56                                       78

                                                                                                                                                         Balance
                                                                                                                                                            4
                               Balance         Mixed Alcohol            Balance             Biochemical                            Hydrogenolysis
                                 14              Synthesis                14                Processing

                                                                                                                                                         Balance
                                                                                                                                                           18
        Biochemical      Balance                        Syngas                                     Syngas                                           H2
                                                                                                                   Ester
        Processing        61-44                           70                                         70             52                              30

                                                                             Balance                                                  Residue
                               Balance        Thermochemical                   30       Thermochemical               Biochemical         8      Thermochemical
                                 30             Processing                                Processing                 Processing                   Processing




                100                              100                                              100                 60                                   40
                                                                Other, 10




                                                                                                Cellulose, 40
                                                                                                                                   100
                                                   Lignin, 30




                                                       Hemicellulose                                            Values in Italics Indicate Chemical Energy
                                                        Acetate, 2          Hemicellulose                          Flow Normalized to Biomass = 100
                                                                             Sugars, 18
                                                                                                                Yield assumes 200 gal(neat)/BDT for 100%
                                                                                                                           Chemical Efficiency
Yield Drives Economics

                             Ethanol Price
     $/gal




6
ZeaChem Pilot Plant




7
Fermentation Data
                   70

                            Exceeds Target
                   60       Titer in 60 Hours

                   50                                          Target Titer = 50 g/l
Acetic Acid, g/l




                   40                               Fermentation Works Well
                                                       With Hydrolyzates.
                   30                            Mixed Sugars, Wood Breakdown
                                                 Products, etc. Issues Are Solved.
                   20
                                                                Corn Syrup
                   10
                                                                Poplar Hydrolyzate

                   0
                        0                  50               100                      150
                                                Time, Hr
A Resource That Lasts Forever™




     About GreenWood Resources




9
Feedstock Strategy

     • ZeaChem process is feedstock agnostic
        – Hardwood, softwood, grasses, corn stover, etc.


     • Dedicated sustainable energy crops
        – Geographic diversity, “Grow where we go”


     • Contract with GreenWood Resources
        – Supply high yield hybrid poplar feedstock


     • Benefits
        – Efficient harvesting, cost effective
        – “Store on the stump”
        – Integrate energy crop + biorefinery =
          minimal footprint, low CO2

10
Efficient Harvesting




11
Maximizing Land Productivity




   ⎛    Land       ⎞ ⎛ Farm ⎞ ⎛ Factory ⎞ ⎛ Auto ⎞
   ⎜               ⎟ ⎜          ⎟ ⎜          ⎟ ⎜               ⎟
   ⎜ Productivity, ⎟ = ⎜ Yield, ⎟ x ⎜ Yield, ⎟ x ⎜ Efficiency, ⎟
   ⎜ miles/ac/yr ⎟ ⎜ BDT/ac/yr ⎟ ⎜ gal/BDT ⎟ ⎜ miles/gal ⎟
   ⎝               ⎠ ⎝          ⎠ ⎝          ⎠ ⎝               ⎠
Solving “Food vs Fuel” Debate
                   Farm       Factory   Auto        Land
                   Yield       Yield    Eff.        Prod.


    Corn            150         2.7       14       5,670
   Ethanol        Bu/ac/yr     Gal/bu   Mile/gal   Mile/ac/yr
                                         EtOH                   Corn Ethanol


   1st Gen.         7.5         90        14       9,450
  Cellulosics     BDT/ac/yr   Gal/BDT   Mile/gal   Mile/ac/yr      1st Gen.
                                         EtOH
                                                                  Cellulosics

  Advanced           15        135        14       28,350
  Cellulosics     BDT/ac/yr   Gal/BDT   Mile/gal   Mile/ac/yr     Advanced
                                         EtOH
                                                                  Cellulosics

  Advanced           15        135        25       50,625
 Cellulosics +    BDT/ac/yr   Gal/BDT   Mile/gal   Mile/ac/yr     Ad. Cell. +
Auto Efficiency                          EtOH
                                                                   Auto Eff.



                                                                                0       20,000 40,000 60,000
                                                                                    Land Productivity, Mile/ac/yr
ZeaChem Carbon Advantage

         Fuel Technology           GHG % Reduction
                                    from Gasoline
     Gasoline                            0%
     Corn Ethanol                      21-24%
     Cellulosic Ethanol w/Stover       86-89%
     ZeaChem w/Energy Farm             94-98%




14
Advancing Biofuels and
     Biochemicals Markets
                 C2 Chain                     C3 Chain

       Ethanol         Ethylenes      Propylene &      Propylene Glycol
                                        Acrylics    (consumer product additive)




     • Start with C2 chain: ethanol, ethyl acetate
     • Expand to C3 chain – and beyond
        – Dramatically increases market scope
        – Hedge against market volatility




15
Deployment of Demo Plant




     •   Construction begins in 2009, Operation begins in 2010
     •   Hybrid poplar + others feedstocks
     •   75 Construction jobs, 25 Operating jobs
     •   Next Steps:
         – Scale to 1st Commercial Plant
         – Retrofits to pulp mills and corn ethanol plants
16
Partnerships
     • Strategic Partners


     • Feedstock


     • VC Investors




     • Research



17
• Multi-stakeholder organization to develop comprehensive
       voluntary sustainability standards for the production of
       biomass and its conversion to bioenergy
        – Feedstock developers and producers, Environmental NGOs,
          Biorefinery developers, Petroleum industry
     • Sustainability categories include:
        – Biological diversity, Climate change, Integrated Resource
          Management planning, Socio-economic well-being, Soil
          quality, Water quality and quantity
     • Will recognize existing sustainability standards including
       Forest Stewardship Council (FSC), Sustainable Forestry
       Initiative (SFI), and Program for the Endorsement of
       Forest Certification (PEFC)
     • Draft standard open for public review and comments
       through November 9th
                             www.csbp.org
18
ZeaChem Summary
     • Highest yield, best of biochemical and thermochemical

     • Proven technology, naturally occurring organism

     • Dedicated sustainable energy crops

     • Product flexibility: biofuels and biochemicals

     • Deploying at demo plant scale




19
Thank You




        Tim Eggeman
       (303) 248-7774
     time@zeachem.com




20

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Zeachem

  • 1. Deployment of Third- Generation Cellulosic Biorefineries Tim Eggeman, Ph.D., P.E. TAPPI International Bioenergy & Bioproducts Conference Memphis, TN October 16th, 2009
  • 2. Company History • Incorporated in 2002 • Series A ($6MM) in 2006 – Led by Mohr Davidow Ventures (MDV) and Firelake Capital Management – Proved out technology at lab scale • Series B ($34MM) in 2008 – Co-led by Globespan Capital Partners and PrairieGold Venture Partners, follow on from Series A VCs – Valero Energy Corporation – Money raised for Demo plant • Current Status = Execution on Demo Plant 2
  • 3. CONFIDENTIAL ZeaChem Technology • “Third-generation” ― Best of bio & thermo chemical processes ― Hybrid cellulosic technology – “Prius” BioChemical ― Highest theoretical yield 160 gal/BDT • Proven components & processes ― Natural organism; no enzymes ― Ultra-low CO2 net impact • Product platform flexibility ThermoChemical ― Biofuels (ethanol, butanol) ― Biochemicals (ethyl acetate, propylene) 3
  • 4. ZeaChem Technology ZeaChem’s Core Technology Sales Sugar Acetic Solution Acid Ethyl Biomass: Acetate • Hardwood • Softwood • Switch Grass Ethanol • Corn Stover Sales Hydrogen Residue to Gasifier 4
  • 5. Theoretical Yields Biochemical Only Thermochemical Only Syngas Fermentation ZeaChem Hybrid Yield: 78-112 gal(neat)/BDT Yield: 112 gal(neat)/BDT Yield: 112 gal(neat)/BDT Yield: 156 gal(neat)/BDT 39-56 56 56 78 Balance 4 Balance Mixed Alcohol Balance Biochemical Hydrogenolysis 14 Synthesis 14 Processing Balance 18 Biochemical Balance Syngas Syngas H2 Ester Processing 61-44 70 70 52 30 Balance Residue Balance Thermochemical 30 Thermochemical Biochemical 8 Thermochemical 30 Processing Processing Processing Processing 100 100 100 60 40 Other, 10 Cellulose, 40 100 Lignin, 30 Hemicellulose Values in Italics Indicate Chemical Energy Acetate, 2 Hemicellulose Flow Normalized to Biomass = 100 Sugars, 18 Yield assumes 200 gal(neat)/BDT for 100% Chemical Efficiency
  • 6. Yield Drives Economics Ethanol Price $/gal 6
  • 8. Fermentation Data 70 Exceeds Target 60 Titer in 60 Hours 50 Target Titer = 50 g/l Acetic Acid, g/l 40 Fermentation Works Well With Hydrolyzates. 30 Mixed Sugars, Wood Breakdown Products, etc. Issues Are Solved. 20 Corn Syrup 10 Poplar Hydrolyzate 0 0 50 100 150 Time, Hr
  • 9. A Resource That Lasts Forever™ About GreenWood Resources 9
  • 10. Feedstock Strategy • ZeaChem process is feedstock agnostic – Hardwood, softwood, grasses, corn stover, etc. • Dedicated sustainable energy crops – Geographic diversity, “Grow where we go” • Contract with GreenWood Resources – Supply high yield hybrid poplar feedstock • Benefits – Efficient harvesting, cost effective – “Store on the stump” – Integrate energy crop + biorefinery = minimal footprint, low CO2 10
  • 12. Maximizing Land Productivity ⎛ Land ⎞ ⎛ Farm ⎞ ⎛ Factory ⎞ ⎛ Auto ⎞ ⎜ ⎟ ⎜ ⎟ ⎜ ⎟ ⎜ ⎟ ⎜ Productivity, ⎟ = ⎜ Yield, ⎟ x ⎜ Yield, ⎟ x ⎜ Efficiency, ⎟ ⎜ miles/ac/yr ⎟ ⎜ BDT/ac/yr ⎟ ⎜ gal/BDT ⎟ ⎜ miles/gal ⎟ ⎝ ⎠ ⎝ ⎠ ⎝ ⎠ ⎝ ⎠
  • 13. Solving “Food vs Fuel” Debate Farm Factory Auto Land Yield Yield Eff. Prod. Corn 150 2.7 14 5,670 Ethanol Bu/ac/yr Gal/bu Mile/gal Mile/ac/yr EtOH Corn Ethanol 1st Gen. 7.5 90 14 9,450 Cellulosics BDT/ac/yr Gal/BDT Mile/gal Mile/ac/yr 1st Gen. EtOH Cellulosics Advanced 15 135 14 28,350 Cellulosics BDT/ac/yr Gal/BDT Mile/gal Mile/ac/yr Advanced EtOH Cellulosics Advanced 15 135 25 50,625 Cellulosics + BDT/ac/yr Gal/BDT Mile/gal Mile/ac/yr Ad. Cell. + Auto Efficiency EtOH Auto Eff. 0 20,000 40,000 60,000 Land Productivity, Mile/ac/yr
  • 14. ZeaChem Carbon Advantage Fuel Technology GHG % Reduction from Gasoline Gasoline 0% Corn Ethanol 21-24% Cellulosic Ethanol w/Stover 86-89% ZeaChem w/Energy Farm 94-98% 14
  • 15. Advancing Biofuels and Biochemicals Markets C2 Chain C3 Chain Ethanol Ethylenes Propylene & Propylene Glycol Acrylics (consumer product additive) • Start with C2 chain: ethanol, ethyl acetate • Expand to C3 chain – and beyond – Dramatically increases market scope – Hedge against market volatility 15
  • 16. Deployment of Demo Plant • Construction begins in 2009, Operation begins in 2010 • Hybrid poplar + others feedstocks • 75 Construction jobs, 25 Operating jobs • Next Steps: – Scale to 1st Commercial Plant – Retrofits to pulp mills and corn ethanol plants 16
  • 17. Partnerships • Strategic Partners • Feedstock • VC Investors • Research 17
  • 18. • Multi-stakeholder organization to develop comprehensive voluntary sustainability standards for the production of biomass and its conversion to bioenergy – Feedstock developers and producers, Environmental NGOs, Biorefinery developers, Petroleum industry • Sustainability categories include: – Biological diversity, Climate change, Integrated Resource Management planning, Socio-economic well-being, Soil quality, Water quality and quantity • Will recognize existing sustainability standards including Forest Stewardship Council (FSC), Sustainable Forestry Initiative (SFI), and Program for the Endorsement of Forest Certification (PEFC) • Draft standard open for public review and comments through November 9th www.csbp.org 18
  • 19. ZeaChem Summary • Highest yield, best of biochemical and thermochemical • Proven technology, naturally occurring organism • Dedicated sustainable energy crops • Product flexibility: biofuels and biochemicals • Deploying at demo plant scale 19
  • 20. Thank You Tim Eggeman (303) 248-7774 time@zeachem.com 20