Turning Waste into a Resource - James Pike, Suez Environement
1. Recycling and waste recovery UK
Turning your waste into a resource
James Pike โ General Manager, South West
Go Green, Bristol, 13th April 2015
2. 15 May 2015
contents
01 I SUEZ environnement
01 I Who we are and what we do
02 I Our Vision
02 I The circular economy
03 I Bristol Resource Recovery Park
03 I Development and vision
04 I Avonmouth MRF
04 I Recycling the South Westโs business
waste
05 I Avonmouth ELP
05 I Converting waste plastics to fuel
06 I Severnside ERC
06 I Producing electricity from waste
2 I Turning your waste into a resource
3. 15 May 2015
๏ข A global industrial services company โ water, waste, energy
๏ข Present in 70 countries
๏ข 80,000 employees
๏ข 14.3bn euro revenues
๏ข 320,000 industrial and commercial customers
๏ข 44 million tonnes of waste treated per year
๏ข 5,184 Gwh of energy produced from per year
๏ข Strong heritage for Suez in South West:
๏ข Long term partner for Cornwall, Devon and South Gloucestershire Councils
๏ข Largest private sector waste infrastructure in the region
๏ข 6,000 I&C waste collection customers
SUEZ environnement
3 I Turning your waste into a resource
4. 15 May 2015 Turning your waste into a resource4 I
To live in a society where there is no
more waste...
5. 15 May 2015
๏ข Vision of creating a unique โeco parkโ for the South West
๏ข Centralise waste recovery processes in one location
๏ข Sorting of industrial and commercial recycling
๏ข R&D project for the conversion of waste plastics into liquid fuel
๏ข 65,000m2 brownfield site acquired in January 2011
๏ข Positive planning credentials, underpinned by local need
๏ข Environment Agency support for thermal treatment process
๏ข โฆ complex site, with engineering challenges
๏ข Chemical and heavy metal contamination, unexploded ordnance
๏ข Location in flood plain required site level increase
๏ข Creation of 100 construction jobs and 80 permanent jobs in operation
Bristol Resource Recovery Park
5 I Turning your waste into a resource
7. 15 May 2015
๏ข A high volume sorting process, unique in the South West
๏ข Providing a sound environmental solution for mixed commercial recycling
๏ข Extracting valuable resources from otherwise waste materials
๏ข Creating secondary products for international packaging manufacturers
๏ข Combined mechanical and manual sorting process to:
๏ข Separate target materials (Fibre, OCC, PE, PET, HDPE, Fe, Non Fe)
๏ข Extract glass and residual waste items
๏ข Control output quality within 97.5% purity limit
๏ข Typical feedstock: SMEโs producing office/packaging waste
๏ข Producing around 1,000 week of recovered paper and plastics
Avonmouth MRF
7 I Turning your waste into a resource
8. 15 May 20158 I Turning your waste into a resource
Metering Bin &
Container Feed
Pre-Sort Cabin
OCC Screens
2d/3d Screen
Glass & Fines
Separation
Fibre QC
Baler
Container Pre-Sort
Polymer NIRโs
Container
QC
9. 15 May 20159 I Turning your waste into a resource
10. 15 May 2015
๏ข Concept is to convert End of Life plastics to liquid fuel
๏ข Diesel blend, Kerosene and Light Oil
๏ข Target feedstock is plastics with minimal recycled value
๏ข Low grade films and rigid plastics such as LDPE, PE and PP
๏ข Currently c.1.5mt of this material landfilled or incinerated
๏ข Strong customer demand to find alternative processing route
๏ข Added cyclical value and green credentials of fuel use
๏ข Avonmouth ELP is first in UK, plan for more once operational
Avonmouth ELP
10 I Turning your waste into a resource
11. 15 May 2015
Avonmouth ELP
Turning your waste into a resource11 I
๏ข Process simplified as reverse of
petrochemical fractionation
๏ข Material reformed until capable of being
used to recover energy
๏ข 20t/day feedstock will yield 17,000L fuel โ
an average forecourt
๏ข Key process steps:
๏ข Feedstock shred and clean
๏ข Plastic extrusion at 300oc
๏ข Pyrolysis to break down carbon chains and reform
๏ข Fractional distillation (standard oil refinery process)
๏ข Fuel extraction and storage
12. 15 May 2015
๏ข Producing up to 33 MW of electricity from municipal residual waste
๏ข Capable of processing up to 380kt/pa
๏ข Located at Severnside Works, (ex. ICI) next to Seabank Power
๏ข Unrestricted access to railhead
๏ข Close to existing national grid connection
๏ข Brownfield site, with minimal environmental/archaeological complications
๏ข Planning awarded on appeal to SoS Sept 11
๏ข Commissioning planned to commence early 2016
๏ข Significant road upgrades required as part of development
๏ข Creation of 550 construction jobs and 55 permanent on completion
Severnside Energy Recovery Centre
12 I Turning your waste into a resource
13. 15 May 2015 Turning your waste into a resource13 I
14. 15 May 2015
๏ข West London PFI delivers c.300kt to SERC
๏ข 2 WLWA Transfer Stations rail linked
๏ข Unloading via gantry crane, c.1,000t/day
๏ข 26 wagons x 3 containers at 13t, per train
๏ข DB Schenker appointed to operate trains
๏ข Remaining capacity <100kt/pa, road or rail
Waste by Rail โ London to Bristol
14 I Turning your waste into a resource