SlideShare a Scribd company logo
1 of 20
Download to read offline
Sanicro™ 25 – the high-performance boiler tube for high-efficiency,
ultra-supercritical coal-FIRED power production
Bring on
the heat
700°C
600°C
AUSC
TODAY
tion
For the foreseeable future, despite great progress with
renewables, we will still need coal-fired power plants.
The good news is that now, thanks to more advanced
technology, it is possible to produce cleaner energy
than ever with coal.
combatting oxidation and corrosion
One big challenge is finding advanced stainless steel
materials that enable the superheaters and reheaters
in ultra-supercritical steam boilers to combat steam
oxidation and corrosion at higher temperatures. Some
have proposed using a modified stainless steel alloy
like TP310HCbN (HR3C™)*, but customers tell us, “this
is not enough.” The other alternative is to go all the way
to a higher nickel alloy tube, but why pay a big premium
when an lower nickel alloy tube can do the same job?
This is where Sanicro™ 25 (UNS S31035) from Sandvik
comes in – letting you migrate upward in temperature.
A METAL THAT CAN TAKE THE HEAT
Our top-end tube, Sanicro™ 25 has the highest creep
strength among the commercial heat-resistant auste-
nitic stainless steels. And since the metal is designed
to help you withstand metal temperatures of 620°C
(1150°F) on up to 700°C (1290°F) with pressures of
35 MPa (5000 psi), it can help you safely and reliably
achieve higher efficiency in ultra-supercritical boilers.
In short, Sanicro™ 25 can handle the challenging de-
mands being placed on coal-fired energy. So get ready
to turn up the heat, because that’s what we are doing.
Key benefits of Sanicro™ 25
•  Very high creep strength
• High oxidation resistance
• High structural stability
• Good fabricability
• Good welding properties
OUR PLANET
DESERVES SUPERIOR
TECHNOLOGY
Solving today’s energy needs will require bold action, innovative new
thinking and plenty of hard work. The challenges are seemingly contra-
dictory: people want more and more electricity, lower prices, reduced CO2
emissions and cleaner air. But how do we solve this dilemma using coal?
Sanicro™ 25 is a high-alloy austenitic stainless steel tube that has
been engineered for the next generation of clean and efficient
coal-fired power boilers.
2 Sanicro™ 25 – Advanced coal-fired power production
* HR3C is a trademark of Sumitomo Metal Industries
3Sanicro™ 25 – Advanced coal-fired power production
3Sanicro™ 25 – Advanced coal-fired power production
4 Sanicro™ 25 – Advanced coal-fired power production
5Sanicro™ 25 – Advanced coal-fired power production
alone we have delivered 60 million meters of tube for
hundreds of projects, many of them in China.
TOP 100 GLOBAL INNOVATOR
There’s a reason why Forbes Magazine ranked us as
one of the world’s Top 100 most innovative companies.
With 47,000 employees in 130 countries, we are work-
ing closely with our customers to develop energy-sav-
ing products and tackle the metallurgical and material
challenges of the future.
NEW IMPROVED BOILER TUBE
Sanicro™ 25 is our latest innovation – the best-
performing austenitic boiler tube on the market today.
It helps you future-proof your energy production by
letting you migrate upward to metal temperatures of
620°C (1150°F), 650°C (1200°F) or a maximum of 700°C
(1290°F). This way, you can continue to increase the
temperature and pressure in your boilers, while still im-
proving the efficiency of coal conversion. This not only
saves money over the lifecycle of the boiler, it reduces
emissions due to less coal consumption.
Our focus on advanced stainless steel and specialty
alloys gives you a competitive advantage. You gain
a trusted partner with more than 50 years of exper-
ience in providing high-quality stainless tube for
power plants. Not to mention an innovative steel-
making heritage dating back more than 150 years.
If you’re familiar with the Sandvik name, you also know
that we provide advanced stainless steel tube to some
of the most demanding industries on earth. These in-
clude the safety- and performance-conscious nuclear,
automotive, petrochemical and oil and gas sectors.
GAME-CHANGING TECHNOLOGIES
Over the years, we’ve collaborated closely with
our customers to design key metals and parts for
next-generation wind turbines, fuel cells, fuel lines and
fuel rails. Recently, our PressurfectTM
high-pressure
tube for gasoline direct injection and CNG engines was
singled out by the industry as a “game-changer.”
For many years, we’ve also teamed up with the energy
sector to boost productivity. In the nuclear industry
THE GOLD
STANDARD
IN STAINLESS
STEEL
6 Sanicro™ 25 – Advanced coal-fired power production
Sanicro™ 25 has already received approvals from
organizations such as ASME, VdTüV and more. Our
latest certification by the Chinese Pressure Vessel
Committee means that our high-pressure boiler
tube is fully compliant for the design, fabrication,
assembly and inspection of the most demanding
boilers. In other words, we really are “fit for purpose.”
In such a critical industry, there is simply no margin
for error. To ensure the tough requirements of this
high-quality tubing, we run a battery of quality control
tests. These are carefully designed to assess every-
thing from improved static tensile strength, creep
strength and crack resistance to immersion, dimen-
sional tolerance, cleanliness and hardness control.
QUALITY CONTROL IN EVERY STEP
When it comes to manufacturing, we guarantee con-
sistency in product quality that comes from controlling
the entire steelmaking process – from steel melting to
finished tube. Every tube has an identification number
and can be traced back to the original batch should a
question arise.
NEW APPROVALS
OPEN NEW
POSSIBILITIES
APPROVALS & CERTIFICATIONS
• Chinese Pressure Vessel
Committee Approval
CSCBPV BV-ME-210
• European Particular Material
Appraisal (PMA)
• VdTüV Material Data Sheet 555,
09.2008
• ASME Code Case 2753, Section I
and 2752, Section VIII Division I
CHEMICAL COMPOSITION (nominal) %
C Si Mn P S Cr Ni W Co Cu Nb N
≤0.1 0.2 0.5 ≤0.025 ≤0.015 22.5 25 3.6 1.5 3.0 0.5 0.23
7Sanicro™ 25 – Advanced coal-fired power production
8 Sanicro™ 25 – Advanced coal-fired power production
9Sanicro™ 25 – Advanced coal-fired power production
Until recently, designers of superheaters or re-
heaters for higher efficiency ultra-supercritical
coal-based power plants had to choose from two
options: migrate up to higher nickel-based tube
alloys or increase the wall thickness of a standard
alloy tube, to remain in the safe zone.
Now there is another path. Because Sanicro™ 25 has
a maximum allowable stress value that is higher than
any other iron-based austenitic stainless steel (see
diagram), you can reduce wall thickness while still han-
dling the same pressure. This allows for lighter, more
efficient and compact designs at a more competitive
price. A better, more compact boiler design also means
that you will use less material overall.
SUPERIOR CREEP STRENGTH
Five years after test installations in different European
boilers, the Sanicro™ 25 tubes are still in good con-
dition. Corrosion behavior and strength are excellent.
As shown in the diagram, Sanicro™ 25 has a much
higher creep strength at 100,000 hours than other
commercial grades, according to the TÜV standards.
For example, it achieves 180 MPa at 625°C (1160°F) and
155 MPa at 650°C (1200°F). The test also showed that
this stainless steel has a creep strength of about 100
MPa at 700°C (1290°F) for 100,000 hours – with recent
indications that it will probably reach 99+/-3 MPa.
THINNER WALLS,
BETTER DESIGN
Standard iron-based
austenitic tube
Sanicro™ 25 high-
efficiency tube
Maximum allowable stress
0
20
40
60
80
100
120
140
160
180
200
600 650 700 750
Temperature (C)
Stress(MPa)
TP347HFG
UNS S30432
TP310HCbN
Sanicro 25
TP310M0CbN
UNS N06674
Alloy 617
thinner WALL, higher performance
10 Sanicro™ 25 – Advanced coal-fired power production10
Due to its high chromium content, Sanicro™ 25 has
unique, high hot corrosion resistance properties.
These are more than sufficient for upgrading your
superheater or boiler to handle temperatures of
620°C, 650°C or even 700°C (1290°F), which is where
we carried out our comparative tests.
In the hot corrosion tests, we repeatedly covered the
tube with ash and exposed it to gas flow for 3,000
hours. Then we put one of our competitor’s best steels
through the same tests. As shown in the diagram to the
right, the Sanicro™ 25 stainless steel tube clearly had a
much lower corrosion rate.
We also carried out oxidation resistance testing using
isothermal experiments as well as discontinuous tests
with cooling to room temperature after various lengths
of time. Both sets of tests showed a very low mass rate
change. Then we performed oxidation tests in aqueous
steam at 750°C (1380°F), which also demonstrated that
Sanicro™ 25 offers very good oxidation resistance.
MADE FOR
THE HEAT
500
400
300
200
100
0
0 500 1000 1500 2000 2500 3000
TP310MoCbNSanicro™ 25
Time [hours]
600
Weight loss [mg/cm2
]
0.
1.
2.
3.
4.
5.
0 2500200015001000500
Mass change [gm-2
]
6.
3000
Sanicro™ 25 TP310HCbN UNS S30432 UNS SN06617 TP347H
Time [hours]
Hot corrosion tests at 700°C (1290°F) up to 3,000 hours.
Oxidation in air, discontinuous test at 750°C (1382°F).
11Sanicro™ 25 – Advanced coal-fired power production
12 Sanicro™ 25 – Advanced coal-fired power production
13Sanicro™ 25 – Advanced coal-fired power production
Sanicro™ 25 is easy to weld, bend and fabricate.
This is vital if you are striving to keep manufacturing
costs down and simplify your fabrication processes.
Since Sandvik has done extensive testing of com-
patible welding and filler metals, we can advise you
on the optimal process and materials.
Since good weldability is vital, you’ll be happy to know
that this is an area in which Sanicro™ 25 excels. As
with all austenitic stainless steels, it has low thermal
conductivity and high thermal expansion. We there-
fore recommend tungsten inert gas welding (TIG/
GTAW/141) with low heat input and interpass tempera-
ture to reduce the risk of hot cracking. Preheating and
post-weld heat treatments are not normally necessary.
As the filler metal, we recommend either Sandvik Sani-
cro™ 53 (alloy 617) or alloy 617 mod for optimal results.
BETTER BENDING
In addition to favorable weldability, the metal is also
easy to bend into the desirable shapes. This opens up
SIMPLIFICATION
OF FABRICATION
CHEMICAL COMPOSITION - filler metal
CHEMICAL COMPOSITION WEIGHT %
C Si Mn P S Cr Ni Mo W Co Ti Al Fe
0.08 ≤1.0 ≤1.0 ≤0.010 ≤0.010 22.5 53.5 9 ≤0.5 12 ≤0.6 1 ≤1.0
the possibility to optimize your heat transfer surface
in a smaller space. To test this, we put Sanicro™ 25
through four different bends - two different 180° bends
and two different 90° bends. The studies showed that
it would be possible to safely and efficiently maximize
the heat transfer efficiency with a bending radius of up
to 30%. In short, this high-performance material allows
you to design smaller boilers that still provide a very
high efficiency level.
The bending trails were preformed successfully, the visual exa-
mination showed no cracks in the tube walls. Above is the results
from bending trails of Sanicro™ 25, 180° (A) and 90° (B) bends.
(A) (B)
14 Sanicro™ 25 – Advanced coal-fired power production14
At Sandvik, we know that there is a clear relationship
between safety and quality. Better, more reliable,
quality products improve the safety of the people
who work with them – resulting in less downtime and
higher productivity.
For many of our customers working with steam boilers
or other demanding industrial applications, this em-
phasis on “safety first” is a vital prerequisite. As one
customer told us: “Everything starts with safety, or ev-
erything stops.” Our “Zero Accidents” ambition applies
to our staff, customers, suppliers, strategic partners
and the environment.
A SAFER PRODUCT MEANS LESS DOWNTIME
We apply safety measures in every step of our tube
manufacturing process, backed by complete doc-
umentation and traceability. So when you choose
Sanicro™ 25, you are also making a safe choice. All
our hours of testing for creep and corrosion aren’t just
about return on investment – they’re about making a
safer, more reliable product for you.
QUALITY +
KNOWLEDGE
= SAFETY
15Sanicro™ 25 – Advanced coal-fired power production
16 Sanicro™ 25 – Advanced coal-fired power production
17Sanicro™ 25 – Advanced coal-fired power production
As a Sandvik customer you not only get the support
of our local sales representatives, you also gain ac-
cess to our team of 2,700 RD and materials experts
- one of the largest of its type in the world.
Our metallurgical experts are working hard to develop
new advanced stainless steels and alloys as well as
making improvements to existing products in order to
satisfy new and future market needs. Each year we in-
vest a significant amount of our turnover in RD. In the
past year alone we filed hundreds of patents, and our
total number of registered patents is in the thousands.
A HISTORY OF INNOVATION
Our strong track record of innovation dates back to the
1930s when we began experimenting with austenite
and ferrite alloys to create duplex stainless steel. In the
1970s our RD team developed a new group of aus-
tenitic-ferritic steels that were welcomed by industrial
companies in search of stronger, more cost-effective
and corrosion-resistant materials. In addition to our
Sanicro™ 25 grade, recent innovations have included
hyper-duplex stainless steel and pre-coated precision
strip steel for fuel cells, to name just a few.
2,700 RD
EXPERTS WANT
TO JOIN YOUR
BOILER TEAM
COLLABORATING WITH POWER COMPANIES
Our work with power engineering companies, power
utilities and other leading power companies is even
further proof of our determination to be a market leader
in this sector. In us you’ll have a knowledgeable advisor
and guide in the developing field of clean and efficient
coal-fired plants.
18 Sanicro™ 25 – Advanced coal-fired power production
Prepare to
outperform
MAXIMUM ALLOWABLE STRESS
SANICRO™ 25 APPROVAL #210 FOR MANU-
FACTURING OF PRESSURE VESSELS IN CHINA
Sandvik has received Licence No. 210 for the industrial
production of Sandvik Sanicro™ 25 tube for steam boilers
from China’s Special Equipment Licensing Office (SELO).
Delivery specifications
Outside diameter range: 25 to 114.3 mm (0.984 to 4.5 in.)
Wall thickness range: 3 to 14 mm (0.118 to 0.551 in.)	
Straight length: Up to 16 meters	
Surface structure: Cold pilgered, annealed and pickled seamless
0
20
40
60
80
100
120
140
160
180
200
600 650 700 750
Temperature (C)
Stress(MPa)
TP347HFG
UNS S30432
TP310HCbN
Sanicro 25
TP310M0CbN
UNS N06674
Alloy 617
What are the big challenges you face in your coal-
fired power plant? Corrosion problems in the super-
heater or reheater? Selecting a high-performance
tube that meets even higher stress levels at higher
temperatures in your ultra-supercritical boilers?
Whatever your specific challenge may be, you can rest
assured that we’ve been helping to meet some of the
toughest requirements of energy producing industries
for over 50 years – tailoring each delivery to very
specific needs. Each project is unique. Each delivery
has its own set of specifications and requirements.
Below you can see how Sanicro™ 25 tube rates in
terms of maximum allowable stress, compared to
competing steel grades. You will also find our range of
deliverable formats as well as stress performance and
heat capacity / thermal conductivity levels. If you have
needs beyond those below, please don’t hesitate to
contact us for further discussions.
19Sanicro™ 25 – Advanced coal-fired power production
This is Sandvik
Sandvik Group
The Sandvik Group is a global high tech-
nology enterprise with 49,000 employees
in 130 countries. Sandvik’s operations are
concentrated on five business areas in
which the group holds leading global po-
sitions in selected niches: Sandvik Mining,
Sandvik Machining Solutions, Sandvik Ma-
terials Technology, Sandvik Construction
and Sandvik Venture.
SANDVIK MATERIALS TECHNOLOGY
Sandvik Materials Technology is a
world-leading developer and manufacturer
of products in advanced stainless steels
and special alloys for the most demanding
environments, as well as products and
systems for industrial heating.
QUALITY MANAGEMENT
Sandvik Materials Technology has qual-
ity management systems approved by
internationally recognized organizations.
We hold, for example, the ASME Quality
System Certificates as a Material Organi-
zation, approvals to ISO 9001:2008, ISO
17025:2005 and PED 97/23/EC. We also
have product and/or shop approvals from
bodies such as TÜV, JIS, DNV and Lloyd’s
Register.
ENVIRONMENT, HEALTH AND SAFETY
Environmental awareness, health and
safety are integral parts of our business
and are at the forefront of all activities
within our operation. We hold ISO 14001
and OHSAS 18001 approvals. Sandvik,
Sanicro and Pressurfect are trademarks
owned by Sandvik Intellectual Property AB.
CONTACT US
Sandvik Materials Technology
SE-811 81 Sandviken, Sweden
Phone +46 26 26 00 00
www.smt.sandvik.com

More Related Content

What's hot

NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...
NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...
NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...metudgn
 
Welding Studies on WB36 for Feed Water Piping
Welding Studies on WB36 for Feed Water PipingWelding Studies on WB36 for Feed Water Piping
Welding Studies on WB36 for Feed Water Pipingijceronline
 
IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...
IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...
IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...IRJET Journal
 
Seamless pipes API 5L grade x52 psl 2
Seamless pipes API 5L grade x52 psl 2Seamless pipes API 5L grade x52 psl 2
Seamless pipes API 5L grade x52 psl 2Aisyah Widjaja
 
Excellent Overseas-API 5L X52 PSL1 LSAW Pipe
Excellent Overseas-API 5L X52 PSL1 LSAW PipeExcellent Overseas-API 5L X52 PSL1 LSAW Pipe
Excellent Overseas-API 5L X52 PSL1 LSAW Pipeaniketex
 
LOKRINGTECHNOLOGY
LOKRINGTECHNOLOGYLOKRINGTECHNOLOGY
LOKRINGTECHNOLOGYKjell Haga
 
Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...
Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...
Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...IJRES Journal
 
Duplex welding
Duplex weldingDuplex welding
Duplex weldingJames Gray
 
Copper tube handbook
Copper tube handbookCopper tube handbook
Copper tube handbookKhiem Vo Duy
 
Презентация о компании. Презентация для представления компании на международн...
Презентация о компании. Презентация для представления компании на международн...Презентация о компании. Презентация для представления компании на международн...
Презентация о компании. Презентация для представления компании на международн...Агентство Презентаций "Romanoff"
 
Material selection for nitrogen based fertilizers plants
Material selection for nitrogen based fertilizers plantsMaterial selection for nitrogen based fertilizers plants
Material selection for nitrogen based fertilizers plantsPrem Baboo
 
00258 corrosion erosion corrosion protection by mo
00258 corrosion  erosion corrosion protection by mo00258 corrosion  erosion corrosion protection by mo
00258 corrosion erosion corrosion protection by moAbdelmajid BEN HAMED
 
Platinox Stainless Steel Plumbing Pipes & Fittings with Press Fit Technology
Platinox Stainless Steel Plumbing Pipes & Fittings with Press Fit TechnologyPlatinox Stainless Steel Plumbing Pipes & Fittings with Press Fit Technology
Platinox Stainless Steel Plumbing Pipes & Fittings with Press Fit TechnologyRitesh Aggarwal
 
CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMP
 CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMP CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMP
CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMPijiert bestjournal
 

What's hot (20)

NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...
NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...
NEW TECHNOLOGIES IN ELECTRIC ARC FURNACE (EAF) AND LADLE FURNACES (LF) BY CVS...
 
Welding Studies on WB36 for Feed Water Piping
Welding Studies on WB36 for Feed Water PipingWelding Studies on WB36 for Feed Water Piping
Welding Studies on WB36 for Feed Water Piping
 
780004
780004780004
780004
 
780004
780004780004
780004
 
780004
780004780004
780004
 
IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...
IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...
IRJET- Effect of Heat Treatment on Mechanical Properties of Aluminium 7075 Al...
 
Seamless pipes API 5L grade x52 psl 2
Seamless pipes API 5L grade x52 psl 2Seamless pipes API 5L grade x52 psl 2
Seamless pipes API 5L grade x52 psl 2
 
Sand Casting for a Wide Range of Applications
Sand Casting for a Wide Range of ApplicationsSand Casting for a Wide Range of Applications
Sand Casting for a Wide Range of Applications
 
AARTI training report
AARTI training reportAARTI training report
AARTI training report
 
Excellent Overseas-API 5L X52 PSL1 LSAW Pipe
Excellent Overseas-API 5L X52 PSL1 LSAW PipeExcellent Overseas-API 5L X52 PSL1 LSAW Pipe
Excellent Overseas-API 5L X52 PSL1 LSAW Pipe
 
LOKRINGTECHNOLOGY
LOKRINGTECHNOLOGYLOKRINGTECHNOLOGY
LOKRINGTECHNOLOGY
 
Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...
Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...
Effect of LVOF Sprayed Coating in Oxidation & Hot Corrosion Performance of Bo...
 
Duplex welding
Duplex weldingDuplex welding
Duplex welding
 
Api 5l pipe
Api 5l pipeApi 5l pipe
Api 5l pipe
 
Copper tube handbook
Copper tube handbookCopper tube handbook
Copper tube handbook
 
Презентация о компании. Презентация для представления компании на международн...
Презентация о компании. Презентация для представления компании на международн...Презентация о компании. Презентация для представления компании на международн...
Презентация о компании. Презентация для представления компании на международн...
 
Material selection for nitrogen based fertilizers plants
Material selection for nitrogen based fertilizers plantsMaterial selection for nitrogen based fertilizers plants
Material selection for nitrogen based fertilizers plants
 
00258 corrosion erosion corrosion protection by mo
00258 corrosion  erosion corrosion protection by mo00258 corrosion  erosion corrosion protection by mo
00258 corrosion erosion corrosion protection by mo
 
Platinox Stainless Steel Plumbing Pipes & Fittings with Press Fit Technology
Platinox Stainless Steel Plumbing Pipes & Fittings with Press Fit TechnologyPlatinox Stainless Steel Plumbing Pipes & Fittings with Press Fit Technology
Platinox Stainless Steel Plumbing Pipes & Fittings with Press Fit Technology
 
CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMP
 CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMP CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMP
CRACKS IN STEEL CASTING FOR VOLUTE CASING OF A PUMP
 

Similar to 0SAV0082_SMT_SANICRO25_Brochure_A4

Intelligent refractory technology for the primary aluminium industry
Intelligent refractory technology for the primary aluminium industryIntelligent refractory technology for the primary aluminium industry
Intelligent refractory technology for the primary aluminium industryRefratechnik Group
 
Low-Alpha Technology: The innovative refractory solution for steel devices su...
Low-Alpha Technology: The innovative refractory solution for steel devices su...Low-Alpha Technology: The innovative refractory solution for steel devices su...
Low-Alpha Technology: The innovative refractory solution for steel devices su...Refratechnik Group
 
20150721 epd structural_tube_postverifica_02 (2) (1)
20150721 epd structural_tube_postverifica_02 (2) (1)20150721 epd structural_tube_postverifica_02 (2) (1)
20150721 epd structural_tube_postverifica_02 (2) (1)Bahaa Eldin Mahmoud
 
Itt grinnell products standard and line pipe catalog 2008
Itt grinnell products standard and line pipe catalog 2008Itt grinnell products standard and line pipe catalog 2008
Itt grinnell products standard and line pipe catalog 2008ITTGRINNELL
 
Creative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile System
Creative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile SystemCreative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile System
Creative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile SystemCreative Pultrusions, Inc.
 
The Advantages of Using Extrusions to Solve Thermal Management Challenges
The Advantages of Using Extrusions to Solve Thermal Management ChallengesThe Advantages of Using Extrusions to Solve Thermal Management Challenges
The Advantages of Using Extrusions to Solve Thermal Management ChallengesDesign World
 
Adoption of supercritical technology (1)
Adoption of supercritical technology (1)Adoption of supercritical technology (1)
Adoption of supercritical technology (1)HARSHIT GUPTA
 
Commercial Brochure Husyca
Commercial Brochure HusycaCommercial Brochure Husyca
Commercial Brochure HusycaHusyca UK
 
Est group harbin urea conference 2014 pap paper v1 english
Est group harbin urea conference 2014 pap paper v1 englishEst group harbin urea conference 2014 pap paper v1 english
Est group harbin urea conference 2014 pap paper v1 englishJim Novak (吉因龙)
 
Mechanical testing and carburising of the automobile parts
Mechanical testing and carburising of the automobile partsMechanical testing and carburising of the automobile parts
Mechanical testing and carburising of the automobile partsMihir Patel
 
Intelligent Refractory Technology for the Aluminium Industry. Casthouse.
Intelligent Refractory Technology for the Aluminium Industry. Casthouse. Intelligent Refractory Technology for the Aluminium Industry. Casthouse.
Intelligent Refractory Technology for the Aluminium Industry. Casthouse. Refratechnik Group
 
Improved Material and Enhanced Fatigue Resistance for Gear Components
Improved Material and Enhanced Fatigue Resistance for Gear ComponentsImproved Material and Enhanced Fatigue Resistance for Gear Components
Improved Material and Enhanced Fatigue Resistance for Gear ComponentsALD Vacuum Systems Inc.
 
BIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat Exchanger
BIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat ExchangerBIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat Exchanger
BIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat ExchangerJames R 'Chezo' Cesarini PE
 

Similar to 0SAV0082_SMT_SANICRO25_Brochure_A4 (20)

Pipe body properties catalogue
Pipe body properties catalogue Pipe body properties catalogue
Pipe body properties catalogue
 
Intelligent refractory technology for the primary aluminium industry
Intelligent refractory technology for the primary aluminium industryIntelligent refractory technology for the primary aluminium industry
Intelligent refractory technology for the primary aluminium industry
 
Low-Alpha Technology: The innovative refractory solution for steel devices su...
Low-Alpha Technology: The innovative refractory solution for steel devices su...Low-Alpha Technology: The innovative refractory solution for steel devices su...
Low-Alpha Technology: The innovative refractory solution for steel devices su...
 
20150721 epd structural_tube_postverifica_02 (2) (1)
20150721 epd structural_tube_postverifica_02 (2) (1)20150721 epd structural_tube_postverifica_02 (2) (1)
20150721 epd structural_tube_postverifica_02 (2) (1)
 
Corrosion Under Insulation
Corrosion Under InsulationCorrosion Under Insulation
Corrosion Under Insulation
 
Itt grinnell products standard and line pipe catalog 2008
Itt grinnell products standard and line pipe catalog 2008Itt grinnell products standard and line pipe catalog 2008
Itt grinnell products standard and line pipe catalog 2008
 
Creative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile System
Creative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile SystemCreative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile System
Creative Pultrusions, Inc. SuperLoc™ Composite Sheet Pile System
 
FESCOR International
FESCOR InternationalFESCOR International
FESCOR International
 
Copper Mould
Copper MouldCopper Mould
Copper Mould
 
The Advantages of Using Extrusions to Solve Thermal Management Challenges
The Advantages of Using Extrusions to Solve Thermal Management ChallengesThe Advantages of Using Extrusions to Solve Thermal Management Challenges
The Advantages of Using Extrusions to Solve Thermal Management Challenges
 
Adoption of supercritical technology (1)
Adoption of supercritical technology (1)Adoption of supercritical technology (1)
Adoption of supercritical technology (1)
 
Commercial Brochure Husyca
Commercial Brochure HusycaCommercial Brochure Husyca
Commercial Brochure Husyca
 
Est group harbin urea conference 2014 pap paper v1 english
Est group harbin urea conference 2014 pap paper v1 englishEst group harbin urea conference 2014 pap paper v1 english
Est group harbin urea conference 2014 pap paper v1 english
 
Company Profile
Company ProfileCompany Profile
Company Profile
 
Mechanical testing and carburising of the automobile parts
Mechanical testing and carburising of the automobile partsMechanical testing and carburising of the automobile parts
Mechanical testing and carburising of the automobile parts
 
extrusion machine
extrusion machineextrusion machine
extrusion machine
 
Intelligent Refractory Technology for the Aluminium Industry. Casthouse.
Intelligent Refractory Technology for the Aluminium Industry. Casthouse. Intelligent Refractory Technology for the Aluminium Industry. Casthouse.
Intelligent Refractory Technology for the Aluminium Industry. Casthouse.
 
Improved Material and Enhanced Fatigue Resistance for Gear Components
Improved Material and Enhanced Fatigue Resistance for Gear ComponentsImproved Material and Enhanced Fatigue Resistance for Gear Components
Improved Material and Enhanced Fatigue Resistance for Gear Components
 
AWS Profile EN IR
AWS Profile EN IRAWS Profile EN IR
AWS Profile EN IR
 
BIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat Exchanger
BIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat ExchangerBIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat Exchanger
BIC Magazine - Tapered Pressure Seal Eliminates Diaphragm in Heat Exchanger
 

0SAV0082_SMT_SANICRO25_Brochure_A4

  • 1. Sanicro™ 25 – the high-performance boiler tube for high-efficiency, ultra-supercritical coal-FIRED power production Bring on the heat 700°C 600°C AUSC TODAY
  • 2. tion For the foreseeable future, despite great progress with renewables, we will still need coal-fired power plants. The good news is that now, thanks to more advanced technology, it is possible to produce cleaner energy than ever with coal. combatting oxidation and corrosion One big challenge is finding advanced stainless steel materials that enable the superheaters and reheaters in ultra-supercritical steam boilers to combat steam oxidation and corrosion at higher temperatures. Some have proposed using a modified stainless steel alloy like TP310HCbN (HR3C™)*, but customers tell us, “this is not enough.” The other alternative is to go all the way to a higher nickel alloy tube, but why pay a big premium when an lower nickel alloy tube can do the same job? This is where Sanicro™ 25 (UNS S31035) from Sandvik comes in – letting you migrate upward in temperature. A METAL THAT CAN TAKE THE HEAT Our top-end tube, Sanicro™ 25 has the highest creep strength among the commercial heat-resistant auste- nitic stainless steels. And since the metal is designed to help you withstand metal temperatures of 620°C (1150°F) on up to 700°C (1290°F) with pressures of 35 MPa (5000 psi), it can help you safely and reliably achieve higher efficiency in ultra-supercritical boilers. In short, Sanicro™ 25 can handle the challenging de- mands being placed on coal-fired energy. So get ready to turn up the heat, because that’s what we are doing. Key benefits of Sanicro™ 25 •  Very high creep strength • High oxidation resistance • High structural stability • Good fabricability • Good welding properties OUR PLANET DESERVES SUPERIOR TECHNOLOGY Solving today’s energy needs will require bold action, innovative new thinking and plenty of hard work. The challenges are seemingly contra- dictory: people want more and more electricity, lower prices, reduced CO2 emissions and cleaner air. But how do we solve this dilemma using coal? Sanicro™ 25 is a high-alloy austenitic stainless steel tube that has been engineered for the next generation of clean and efficient coal-fired power boilers. 2 Sanicro™ 25 – Advanced coal-fired power production * HR3C is a trademark of Sumitomo Metal Industries
  • 3. 3Sanicro™ 25 – Advanced coal-fired power production 3Sanicro™ 25 – Advanced coal-fired power production
  • 4. 4 Sanicro™ 25 – Advanced coal-fired power production
  • 5. 5Sanicro™ 25 – Advanced coal-fired power production alone we have delivered 60 million meters of tube for hundreds of projects, many of them in China. TOP 100 GLOBAL INNOVATOR There’s a reason why Forbes Magazine ranked us as one of the world’s Top 100 most innovative companies. With 47,000 employees in 130 countries, we are work- ing closely with our customers to develop energy-sav- ing products and tackle the metallurgical and material challenges of the future. NEW IMPROVED BOILER TUBE Sanicro™ 25 is our latest innovation – the best- performing austenitic boiler tube on the market today. It helps you future-proof your energy production by letting you migrate upward to metal temperatures of 620°C (1150°F), 650°C (1200°F) or a maximum of 700°C (1290°F). This way, you can continue to increase the temperature and pressure in your boilers, while still im- proving the efficiency of coal conversion. This not only saves money over the lifecycle of the boiler, it reduces emissions due to less coal consumption. Our focus on advanced stainless steel and specialty alloys gives you a competitive advantage. You gain a trusted partner with more than 50 years of exper- ience in providing high-quality stainless tube for power plants. Not to mention an innovative steel- making heritage dating back more than 150 years. If you’re familiar with the Sandvik name, you also know that we provide advanced stainless steel tube to some of the most demanding industries on earth. These in- clude the safety- and performance-conscious nuclear, automotive, petrochemical and oil and gas sectors. GAME-CHANGING TECHNOLOGIES Over the years, we’ve collaborated closely with our customers to design key metals and parts for next-generation wind turbines, fuel cells, fuel lines and fuel rails. Recently, our PressurfectTM high-pressure tube for gasoline direct injection and CNG engines was singled out by the industry as a “game-changer.” For many years, we’ve also teamed up with the energy sector to boost productivity. In the nuclear industry THE GOLD STANDARD IN STAINLESS STEEL
  • 6. 6 Sanicro™ 25 – Advanced coal-fired power production Sanicro™ 25 has already received approvals from organizations such as ASME, VdTüV and more. Our latest certification by the Chinese Pressure Vessel Committee means that our high-pressure boiler tube is fully compliant for the design, fabrication, assembly and inspection of the most demanding boilers. In other words, we really are “fit for purpose.” In such a critical industry, there is simply no margin for error. To ensure the tough requirements of this high-quality tubing, we run a battery of quality control tests. These are carefully designed to assess every- thing from improved static tensile strength, creep strength and crack resistance to immersion, dimen- sional tolerance, cleanliness and hardness control. QUALITY CONTROL IN EVERY STEP When it comes to manufacturing, we guarantee con- sistency in product quality that comes from controlling the entire steelmaking process – from steel melting to finished tube. Every tube has an identification number and can be traced back to the original batch should a question arise. NEW APPROVALS OPEN NEW POSSIBILITIES APPROVALS & CERTIFICATIONS • Chinese Pressure Vessel Committee Approval CSCBPV BV-ME-210 • European Particular Material Appraisal (PMA) • VdTüV Material Data Sheet 555, 09.2008 • ASME Code Case 2753, Section I and 2752, Section VIII Division I CHEMICAL COMPOSITION (nominal) % C Si Mn P S Cr Ni W Co Cu Nb N ≤0.1 0.2 0.5 ≤0.025 ≤0.015 22.5 25 3.6 1.5 3.0 0.5 0.23
  • 7. 7Sanicro™ 25 – Advanced coal-fired power production
  • 8. 8 Sanicro™ 25 – Advanced coal-fired power production
  • 9. 9Sanicro™ 25 – Advanced coal-fired power production Until recently, designers of superheaters or re- heaters for higher efficiency ultra-supercritical coal-based power plants had to choose from two options: migrate up to higher nickel-based tube alloys or increase the wall thickness of a standard alloy tube, to remain in the safe zone. Now there is another path. Because Sanicro™ 25 has a maximum allowable stress value that is higher than any other iron-based austenitic stainless steel (see diagram), you can reduce wall thickness while still han- dling the same pressure. This allows for lighter, more efficient and compact designs at a more competitive price. A better, more compact boiler design also means that you will use less material overall. SUPERIOR CREEP STRENGTH Five years after test installations in different European boilers, the Sanicro™ 25 tubes are still in good con- dition. Corrosion behavior and strength are excellent. As shown in the diagram, Sanicro™ 25 has a much higher creep strength at 100,000 hours than other commercial grades, according to the TÜV standards. For example, it achieves 180 MPa at 625°C (1160°F) and 155 MPa at 650°C (1200°F). The test also showed that this stainless steel has a creep strength of about 100 MPa at 700°C (1290°F) for 100,000 hours – with recent indications that it will probably reach 99+/-3 MPa. THINNER WALLS, BETTER DESIGN Standard iron-based austenitic tube Sanicro™ 25 high- efficiency tube Maximum allowable stress 0 20 40 60 80 100 120 140 160 180 200 600 650 700 750 Temperature (C) Stress(MPa) TP347HFG UNS S30432 TP310HCbN Sanicro 25 TP310M0CbN UNS N06674 Alloy 617 thinner WALL, higher performance
  • 10. 10 Sanicro™ 25 – Advanced coal-fired power production10 Due to its high chromium content, Sanicro™ 25 has unique, high hot corrosion resistance properties. These are more than sufficient for upgrading your superheater or boiler to handle temperatures of 620°C, 650°C or even 700°C (1290°F), which is where we carried out our comparative tests. In the hot corrosion tests, we repeatedly covered the tube with ash and exposed it to gas flow for 3,000 hours. Then we put one of our competitor’s best steels through the same tests. As shown in the diagram to the right, the Sanicro™ 25 stainless steel tube clearly had a much lower corrosion rate. We also carried out oxidation resistance testing using isothermal experiments as well as discontinuous tests with cooling to room temperature after various lengths of time. Both sets of tests showed a very low mass rate change. Then we performed oxidation tests in aqueous steam at 750°C (1380°F), which also demonstrated that Sanicro™ 25 offers very good oxidation resistance. MADE FOR THE HEAT 500 400 300 200 100 0 0 500 1000 1500 2000 2500 3000 TP310MoCbNSanicro™ 25 Time [hours] 600 Weight loss [mg/cm2 ] 0. 1. 2. 3. 4. 5. 0 2500200015001000500 Mass change [gm-2 ] 6. 3000 Sanicro™ 25 TP310HCbN UNS S30432 UNS SN06617 TP347H Time [hours] Hot corrosion tests at 700°C (1290°F) up to 3,000 hours. Oxidation in air, discontinuous test at 750°C (1382°F).
  • 11. 11Sanicro™ 25 – Advanced coal-fired power production
  • 12. 12 Sanicro™ 25 – Advanced coal-fired power production
  • 13. 13Sanicro™ 25 – Advanced coal-fired power production Sanicro™ 25 is easy to weld, bend and fabricate. This is vital if you are striving to keep manufacturing costs down and simplify your fabrication processes. Since Sandvik has done extensive testing of com- patible welding and filler metals, we can advise you on the optimal process and materials. Since good weldability is vital, you’ll be happy to know that this is an area in which Sanicro™ 25 excels. As with all austenitic stainless steels, it has low thermal conductivity and high thermal expansion. We there- fore recommend tungsten inert gas welding (TIG/ GTAW/141) with low heat input and interpass tempera- ture to reduce the risk of hot cracking. Preheating and post-weld heat treatments are not normally necessary. As the filler metal, we recommend either Sandvik Sani- cro™ 53 (alloy 617) or alloy 617 mod for optimal results. BETTER BENDING In addition to favorable weldability, the metal is also easy to bend into the desirable shapes. This opens up SIMPLIFICATION OF FABRICATION CHEMICAL COMPOSITION - filler metal CHEMICAL COMPOSITION WEIGHT % C Si Mn P S Cr Ni Mo W Co Ti Al Fe 0.08 ≤1.0 ≤1.0 ≤0.010 ≤0.010 22.5 53.5 9 ≤0.5 12 ≤0.6 1 ≤1.0 the possibility to optimize your heat transfer surface in a smaller space. To test this, we put Sanicro™ 25 through four different bends - two different 180° bends and two different 90° bends. The studies showed that it would be possible to safely and efficiently maximize the heat transfer efficiency with a bending radius of up to 30%. In short, this high-performance material allows you to design smaller boilers that still provide a very high efficiency level. The bending trails were preformed successfully, the visual exa- mination showed no cracks in the tube walls. Above is the results from bending trails of Sanicro™ 25, 180° (A) and 90° (B) bends. (A) (B)
  • 14. 14 Sanicro™ 25 – Advanced coal-fired power production14 At Sandvik, we know that there is a clear relationship between safety and quality. Better, more reliable, quality products improve the safety of the people who work with them – resulting in less downtime and higher productivity. For many of our customers working with steam boilers or other demanding industrial applications, this em- phasis on “safety first” is a vital prerequisite. As one customer told us: “Everything starts with safety, or ev- erything stops.” Our “Zero Accidents” ambition applies to our staff, customers, suppliers, strategic partners and the environment. A SAFER PRODUCT MEANS LESS DOWNTIME We apply safety measures in every step of our tube manufacturing process, backed by complete doc- umentation and traceability. So when you choose Sanicro™ 25, you are also making a safe choice. All our hours of testing for creep and corrosion aren’t just about return on investment – they’re about making a safer, more reliable product for you. QUALITY + KNOWLEDGE = SAFETY
  • 15. 15Sanicro™ 25 – Advanced coal-fired power production
  • 16. 16 Sanicro™ 25 – Advanced coal-fired power production
  • 17. 17Sanicro™ 25 – Advanced coal-fired power production As a Sandvik customer you not only get the support of our local sales representatives, you also gain ac- cess to our team of 2,700 RD and materials experts - one of the largest of its type in the world. Our metallurgical experts are working hard to develop new advanced stainless steels and alloys as well as making improvements to existing products in order to satisfy new and future market needs. Each year we in- vest a significant amount of our turnover in RD. In the past year alone we filed hundreds of patents, and our total number of registered patents is in the thousands. A HISTORY OF INNOVATION Our strong track record of innovation dates back to the 1930s when we began experimenting with austenite and ferrite alloys to create duplex stainless steel. In the 1970s our RD team developed a new group of aus- tenitic-ferritic steels that were welcomed by industrial companies in search of stronger, more cost-effective and corrosion-resistant materials. In addition to our Sanicro™ 25 grade, recent innovations have included hyper-duplex stainless steel and pre-coated precision strip steel for fuel cells, to name just a few. 2,700 RD EXPERTS WANT TO JOIN YOUR BOILER TEAM COLLABORATING WITH POWER COMPANIES Our work with power engineering companies, power utilities and other leading power companies is even further proof of our determination to be a market leader in this sector. In us you’ll have a knowledgeable advisor and guide in the developing field of clean and efficient coal-fired plants.
  • 18. 18 Sanicro™ 25 – Advanced coal-fired power production Prepare to outperform MAXIMUM ALLOWABLE STRESS SANICRO™ 25 APPROVAL #210 FOR MANU- FACTURING OF PRESSURE VESSELS IN CHINA Sandvik has received Licence No. 210 for the industrial production of Sandvik Sanicro™ 25 tube for steam boilers from China’s Special Equipment Licensing Office (SELO). Delivery specifications Outside diameter range: 25 to 114.3 mm (0.984 to 4.5 in.) Wall thickness range: 3 to 14 mm (0.118 to 0.551 in.) Straight length: Up to 16 meters Surface structure: Cold pilgered, annealed and pickled seamless 0 20 40 60 80 100 120 140 160 180 200 600 650 700 750 Temperature (C) Stress(MPa) TP347HFG UNS S30432 TP310HCbN Sanicro 25 TP310M0CbN UNS N06674 Alloy 617 What are the big challenges you face in your coal- fired power plant? Corrosion problems in the super- heater or reheater? Selecting a high-performance tube that meets even higher stress levels at higher temperatures in your ultra-supercritical boilers? Whatever your specific challenge may be, you can rest assured that we’ve been helping to meet some of the toughest requirements of energy producing industries for over 50 years – tailoring each delivery to very specific needs. Each project is unique. Each delivery has its own set of specifications and requirements. Below you can see how Sanicro™ 25 tube rates in terms of maximum allowable stress, compared to competing steel grades. You will also find our range of deliverable formats as well as stress performance and heat capacity / thermal conductivity levels. If you have needs beyond those below, please don’t hesitate to contact us for further discussions.
  • 19. 19Sanicro™ 25 – Advanced coal-fired power production This is Sandvik Sandvik Group The Sandvik Group is a global high tech- nology enterprise with 49,000 employees in 130 countries. Sandvik’s operations are concentrated on five business areas in which the group holds leading global po- sitions in selected niches: Sandvik Mining, Sandvik Machining Solutions, Sandvik Ma- terials Technology, Sandvik Construction and Sandvik Venture. SANDVIK MATERIALS TECHNOLOGY Sandvik Materials Technology is a world-leading developer and manufacturer of products in advanced stainless steels and special alloys for the most demanding environments, as well as products and systems for industrial heating. QUALITY MANAGEMENT Sandvik Materials Technology has qual- ity management systems approved by internationally recognized organizations. We hold, for example, the ASME Quality System Certificates as a Material Organi- zation, approvals to ISO 9001:2008, ISO 17025:2005 and PED 97/23/EC. We also have product and/or shop approvals from bodies such as TÜV, JIS, DNV and Lloyd’s Register. ENVIRONMENT, HEALTH AND SAFETY Environmental awareness, health and safety are integral parts of our business and are at the forefront of all activities within our operation. We hold ISO 14001 and OHSAS 18001 approvals. Sandvik, Sanicro and Pressurfect are trademarks owned by Sandvik Intellectual Property AB.
  • 20. CONTACT US Sandvik Materials Technology SE-811 81 Sandviken, Sweden Phone +46 26 26 00 00 www.smt.sandvik.com