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3D Printing
in Medicine and Surgery
Mohammad Abu El-Haggag
MBBCh Ain Shams University
CEO, IMHOTEP Medical Solutions
m@imhotep-ms.com
Stereolithography
“SLA”
Stereolithography “SLA”
Kim GB, Lee S, Kim H, et al. Three-Dimensional Printing: Basic Principles and Applications in Medicine and Radiology. Korean Journal of Radiology. 2016;17(2):182-197.
Fused Deposition
Modeling
“FDM”
Fused Deposition Modeling “FDM”
Kim GB, Lee S, Kim H, et al. Three-Dimensional Printing: Basic Principles and Applications in Medicine and Radiology. Korean Journal of Radiology. 2016;17(2):182-197.
Poly-Jet Printing
“PJP”
Poly-Jet Printing “PJP”
Kim GB, Lee S, Kim H, et al. Three-Dimensional Printing: Basic Principles and Applications in Medicine and Radiology. Korean Journal of Radiology. 2016;17(2):182-197.
History of 3D Printing
Applications in Medicine
‘To me, some of the medical
applications have been the
most surprising. I didn’t
anticipate that, and as soon as
I started working with some of
the medical imaging people, it
became pretty clear that this
was going to work. But, you
know, they told me, I didn’t tell
them.’
http://edition.cnn.com/2014/02/13/tech/innovation/the-night-i-invented-3d-printing-chuck-hall/
Chuck Hall
Co-founder of 3D Systems
“Father of 3D Printing”
Early usage of 3D Printing in Medicine
3-D MRI of the facial
soft tissues
3-D CT scan showing
the bony facial skeleton
3-D CT scan showing
the bony facial skeleton
McGurk, M., Amis, A. A., Potamianos, P. & Goodger, N. M. Rapid prototyping techniques for anatomical modelling in medicine. Ann R Coll Surg Engl 79, 169–
174 (1997).
Overview of Medical and
Surgical Applications of 3D
Printing
Prosthetics
Final repaired STL prepared for mould
design
Upper and lower die in STL format (without inlets)
Botolin, Luka, et al. "Use of rapid manufacturing technology in comprehensive rehabilitation of a patient with physical body disorders." 11th Mediterranean Conference
on Medical and Biomedical Engineering and Computing. 2007.
Finished silicone prosthesis with all skin details,
including fingerprints up to an extent
Botolin, Luka, et al. "Use of rapid manufacturing technology in comprehensive rehabilitation of a patient with physical body disorders." 11th Mediterranean Conference
on Medical and Biomedical Engineering and Computing. 2007.
Maxillofacial Rehabilitation
L. Ciocca, R. Mingucci, G. Gassino, and R. Scotti, “CAD/CAM ear model and virtual construction of the mold,” Journal of Prosthetic Dentistry, vol. 98, no. 5, pp. 339–343,
Nov. 2007.
Pin system on defective side Digitalized image after laser scan of skin
Integration of external mirrored ear with
laser-scanned skin of defective side
Virtual mold
CAD/CAM fabrication of substructure. A, Laser-scanned bar and defective side. B, Computer-
assisted design of substructure. C, CAD of mold with separate substructure. D, CAM of mold:
substructure is separate and perfectly positioned onto prototyped bar in mold.
A, Cast with processed silicone. B, Bar retainers
Definitive prosthesis
Surgical Guides and Implants
R. Bibb, D. Eggbeer, and A. Paterson, Medical Modelling: The Application of Advanced Design and Rapid Prototyping Techniques in Medicine. Woodhead Publishing,
2014.
R. Bibb, D. Eggbeer, and A. Paterson, Medical Modelling: The Application of Advanced Design and Rapid Prototyping Techniques in Medicine. Woodhead Publishing,
2014.
R. Bibb, D. Eggbeer, and A. Paterson, Medical Modelling: The Application of Advanced Design and Rapid Prototyping Techniques in Medicine. Woodhead Publishing,
2014.
Surgical Training and
Simulation
Maxillo-facial Surgical
Simulation
“Evaluation of accuracy of 3D printed plastic models generated by rapid
prototyping in the management of maxillofacial fractures"
Dr. Yasmin Darwish
Assistant Lecturer of Plastic and Reconstructive Surgery – Cairo University
3D model of a patient with left
orbitozygomatic fracture, the
plastic model shown after fracture
reduction, fixation with plates and
screws and orbital floor
reconstruction with titanium mesh.
The mesh was adjusted to reach
the posterior edge of the defect at
the most posterior aspect of floor.
The mesh measured 3.6cm in
length.
Myectomy for Treatment of HCM with LVOTO
Scan, plan, print, practice, perform: Development and use of a patient-specific 3-dimensional printed model in adult cardiac surgery Hermsen, Joshua L. et al. The
Journal of Thoracic and Cardiovascular Surgery
Scan, plan, print, practice, perform: Development and use of a patient-specific 3-dimensional printed model in adult cardiac surgery Hermsen, Joshua L. et al. The
Journal of Thoracic and Cardiovascular Surgery
Amerini A, Hatam N, Malasa M, Pott D, Tewarie L, Isfort P, et al. A personalized approach to interventional treatment of tricuspid regurgitation: experiences from an
acute animal study. Interact CardioVasc Thorac Surg (2014) 19 (3): 414-418.
3D reconstructed mode Multi-material 3DP
phantom for TAVI
“transcatheter aortic
valve replacement”.
Simulation of catheterization
for TAVI stent showing aortic
valve 3DP phantom with
TAVI stent inside
Thank You
Mohammad Abu-ElHaggag
m@imhotep-ms.com
+2-010-6011-2600

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EiTESAL eHealth Conference 14&15 May 2017

  • 1. 3D Printing in Medicine and Surgery Mohammad Abu El-Haggag MBBCh Ain Shams University CEO, IMHOTEP Medical Solutions m@imhotep-ms.com
  • 2.
  • 3.
  • 5. Stereolithography “SLA” Kim GB, Lee S, Kim H, et al. Three-Dimensional Printing: Basic Principles and Applications in Medicine and Radiology. Korean Journal of Radiology. 2016;17(2):182-197.
  • 6.
  • 8. Fused Deposition Modeling “FDM” Kim GB, Lee S, Kim H, et al. Three-Dimensional Printing: Basic Principles and Applications in Medicine and Radiology. Korean Journal of Radiology. 2016;17(2):182-197.
  • 9.
  • 11. Poly-Jet Printing “PJP” Kim GB, Lee S, Kim H, et al. Three-Dimensional Printing: Basic Principles and Applications in Medicine and Radiology. Korean Journal of Radiology. 2016;17(2):182-197.
  • 12.
  • 13. History of 3D Printing Applications in Medicine
  • 14. ‘To me, some of the medical applications have been the most surprising. I didn’t anticipate that, and as soon as I started working with some of the medical imaging people, it became pretty clear that this was going to work. But, you know, they told me, I didn’t tell them.’ http://edition.cnn.com/2014/02/13/tech/innovation/the-night-i-invented-3d-printing-chuck-hall/ Chuck Hall Co-founder of 3D Systems “Father of 3D Printing”
  • 15. Early usage of 3D Printing in Medicine 3-D MRI of the facial soft tissues 3-D CT scan showing the bony facial skeleton 3-D CT scan showing the bony facial skeleton McGurk, M., Amis, A. A., Potamianos, P. & Goodger, N. M. Rapid prototyping techniques for anatomical modelling in medicine. Ann R Coll Surg Engl 79, 169– 174 (1997).
  • 16. Overview of Medical and Surgical Applications of 3D Printing
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24. Final repaired STL prepared for mould design Upper and lower die in STL format (without inlets) Botolin, Luka, et al. "Use of rapid manufacturing technology in comprehensive rehabilitation of a patient with physical body disorders." 11th Mediterranean Conference on Medical and Biomedical Engineering and Computing. 2007.
  • 25. Finished silicone prosthesis with all skin details, including fingerprints up to an extent Botolin, Luka, et al. "Use of rapid manufacturing technology in comprehensive rehabilitation of a patient with physical body disorders." 11th Mediterranean Conference on Medical and Biomedical Engineering and Computing. 2007.
  • 26. Maxillofacial Rehabilitation L. Ciocca, R. Mingucci, G. Gassino, and R. Scotti, “CAD/CAM ear model and virtual construction of the mold,” Journal of Prosthetic Dentistry, vol. 98, no. 5, pp. 339–343, Nov. 2007.
  • 27. Pin system on defective side Digitalized image after laser scan of skin
  • 28. Integration of external mirrored ear with laser-scanned skin of defective side Virtual mold
  • 29. CAD/CAM fabrication of substructure. A, Laser-scanned bar and defective side. B, Computer- assisted design of substructure. C, CAD of mold with separate substructure. D, CAM of mold: substructure is separate and perfectly positioned onto prototyped bar in mold.
  • 30. A, Cast with processed silicone. B, Bar retainers
  • 33. R. Bibb, D. Eggbeer, and A. Paterson, Medical Modelling: The Application of Advanced Design and Rapid Prototyping Techniques in Medicine. Woodhead Publishing, 2014.
  • 34. R. Bibb, D. Eggbeer, and A. Paterson, Medical Modelling: The Application of Advanced Design and Rapid Prototyping Techniques in Medicine. Woodhead Publishing, 2014.
  • 35. R. Bibb, D. Eggbeer, and A. Paterson, Medical Modelling: The Application of Advanced Design and Rapid Prototyping Techniques in Medicine. Woodhead Publishing, 2014.
  • 37. Maxillo-facial Surgical Simulation “Evaluation of accuracy of 3D printed plastic models generated by rapid prototyping in the management of maxillofacial fractures" Dr. Yasmin Darwish Assistant Lecturer of Plastic and Reconstructive Surgery – Cairo University
  • 38. 3D model of a patient with left orbitozygomatic fracture, the plastic model shown after fracture reduction, fixation with plates and screws and orbital floor reconstruction with titanium mesh. The mesh was adjusted to reach the posterior edge of the defect at the most posterior aspect of floor. The mesh measured 3.6cm in length.
  • 39.
  • 40.
  • 41.
  • 42. Myectomy for Treatment of HCM with LVOTO Scan, plan, print, practice, perform: Development and use of a patient-specific 3-dimensional printed model in adult cardiac surgery Hermsen, Joshua L. et al. The Journal of Thoracic and Cardiovascular Surgery
  • 43. Scan, plan, print, practice, perform: Development and use of a patient-specific 3-dimensional printed model in adult cardiac surgery Hermsen, Joshua L. et al. The Journal of Thoracic and Cardiovascular Surgery
  • 44.
  • 45. Amerini A, Hatam N, Malasa M, Pott D, Tewarie L, Isfort P, et al. A personalized approach to interventional treatment of tricuspid regurgitation: experiences from an acute animal study. Interact CardioVasc Thorac Surg (2014) 19 (3): 414-418. 3D reconstructed mode Multi-material 3DP phantom for TAVI “transcatheter aortic valve replacement”. Simulation of catheterization for TAVI stent showing aortic valve 3DP phantom with TAVI stent inside
  • 46.