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DRILL BIT FATIGUE LIFE ESTIMATE
FEA SIMULATION
REV A 12/11/17
D. BLANCHET
3B ASSOCIATES
23 ROCKY HILL RD.
BURLINGTON, MA 01803
781-272-7057
DWB3298@OUTLOOK.COM
PREPARED FOR: I. TIMOSHENKO
0.375 DIA TOOL STEEL
SOLIDWORKS MODEL INCLUDING SMALL DEFECT
FEA REFINED MESH – 4 ADAPTIVE STEPS
NEAR EXPECTED STRESS CONCENTRATIONS
APPLIED BOUNDARY CONDITIONS
Fixed in chuck
Side loading components
From cutting
Reaction forces
STATIC STRESS ANALYSIS – MAX BELOW FRACTURE
MISALIGNMENT “WOBBLE” 0.0035 INCH
DRILL WOBBLE .0035
CAUSE OF ALTERNATING
TENSILE AND
COMPRESSIVE
STRESSES – INDUCING
FATIGUE FAILURE
FATIGUE LIFE S-N CURVE
FATIGUE LIFE
ESTIMATE
FROM FEA
AT 800 RPM
1.6E04/800 =
20 MINUTES

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Drill bit life calculation