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DEVAPRAKASAM DEIVASAGAYAM
Professor of Mechanical Engineering
Room:11, LW, 2nd Floor
School of Mechanical and Building Sciences
Email: devaprakasam.d@vit.ac.in, dr.devaprakasam@gmail.com
MEE1005: Materials Engineering and Technology (2:0:0:2)
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
MEE1005 MATERIALS ENGINEERING AND
TECHNOLOGY
Purpose of Engineering /Education/Research
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
There are two important purposes and driving force
behind the Engineering/Education/Research:
1. Minimum consumption of Energy and Materials
without sacrificing the efficiency and functionality.
2. Maximum conversion of Energy from one form to the
other, to identify or design highly efficient process or
system.
Purpose of Engineering /Education/Research
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
UNIT-I : Structure of Constitution of Alloys
Mechanism of Crystallization- Nucleation-Homogeneous and
Heterogeneous Nucleation- Growth of crystals- Planar
growth – dendritic growth – Cooling curves - Diffusion -
Construction of Phase diagram -Binary alloy phase diagram –
Cu-Ni alloy; Cu-Zn alloy and Pb-Sn alloy; Iron-Iron carbide
phase diagram – Invariant reactions – microstructural
changes of hypo and hyper-eutectoid steel- TTT and CCT
diagram
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
When the solution above the transformation point is solid, rather than liquid, an
analogous eutectoid transformation can occur. For instance, in the iron-carbon system,
the austenite phase can undergo a eutectoid transformation to produce ferrite and
cementite, often in lamellar structures such as pearlite and bainite.
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Schematic representation of the formation of
pearlite from austenite; direction of carbon
diffusion indicated by arrows.
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Photomicrograph of a
eutectoid steel showing the pearlite
microstructure consisting of alternating
layers of α-ferrite (the light phase) and
Fe3C (thin layers most of which appear
dark).
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Consider a composition C0 to the left of the eutectoid, between 0.022 and 0.76 wt% C;
this is termed a hypoeutectoid (less than eutectoid) alloy.
Schematic representations of the microstructures for
an iron–carbon alloy of hypoeutectoid composition
C0 (containing less than 0.76 wt% C) as it is cooled
from within the austenite phase region to below the
eutectoid temperature.
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Schematic representations of the
microstructures for an iron–carbon alloy
of hypoeutectoid composition C0
(containing less than 0.76 wt% C) as it is
cooled from within the austenite phase
region to below the eutectoid
temperature.
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Proeutectoid signifies is a phase that forms (on cooling) before the eutectoid austenite
decomposes. It has a parallel with primary solids in that it is the first phase to solidify out
of the austenite phase. Thus, if the steel is hypoeutectoid it will produce proeutectoid
ferrite and if it is hypereutectoid it will produce proeutectoid cementite.
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Analogous transformations and
microstructures result for hypereutectoid
alloys, those containing between 0.76 and
2.14 wt% C, which are cooled from
temperatures within the phase field.
Schematic representations of the
microstructures for an iron–carbon alloy of
hypereutectoid composition C1 (containing
between 0.76 and 2.14 wt% C), as it is
cooled from within the austenite phase
region to below the eutectoid temperature.
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933

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MEE1005 Materials Engineering and Technology L10

  • 1. DEVAPRAKASAM DEIVASAGAYAM Professor of Mechanical Engineering Room:11, LW, 2nd Floor School of Mechanical and Building Sciences Email: devaprakasam.d@vit.ac.in, dr.devaprakasam@gmail.com MEE1005: Materials Engineering and Technology (2:0:0:2) Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 2. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 MEE1005 MATERIALS ENGINEERING AND TECHNOLOGY
  • 3. Purpose of Engineering /Education/Research Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 There are two important purposes and driving force behind the Engineering/Education/Research: 1. Minimum consumption of Energy and Materials without sacrificing the efficiency and functionality. 2. Maximum conversion of Energy from one form to the other, to identify or design highly efficient process or system.
  • 4. Purpose of Engineering /Education/Research Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 UNIT-I : Structure of Constitution of Alloys Mechanism of Crystallization- Nucleation-Homogeneous and Heterogeneous Nucleation- Growth of crystals- Planar growth – dendritic growth – Cooling curves - Diffusion - Construction of Phase diagram -Binary alloy phase diagram – Cu-Ni alloy; Cu-Zn alloy and Pb-Sn alloy; Iron-Iron carbide phase diagram – Invariant reactions – microstructural changes of hypo and hyper-eutectoid steel- TTT and CCT diagram
  • 5. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 6. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 7. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 8. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 9. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 10. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 11. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 12. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 13. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 14. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 15. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 When the solution above the transformation point is solid, rather than liquid, an analogous eutectoid transformation can occur. For instance, in the iron-carbon system, the austenite phase can undergo a eutectoid transformation to produce ferrite and cementite, often in lamellar structures such as pearlite and bainite.
  • 16. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 Schematic representation of the formation of pearlite from austenite; direction of carbon diffusion indicated by arrows.
  • 17. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 Photomicrograph of a eutectoid steel showing the pearlite microstructure consisting of alternating layers of α-ferrite (the light phase) and Fe3C (thin layers most of which appear dark).
  • 18. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 Consider a composition C0 to the left of the eutectoid, between 0.022 and 0.76 wt% C; this is termed a hypoeutectoid (less than eutectoid) alloy. Schematic representations of the microstructures for an iron–carbon alloy of hypoeutectoid composition C0 (containing less than 0.76 wt% C) as it is cooled from within the austenite phase region to below the eutectoid temperature.
  • 19. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 Schematic representations of the microstructures for an iron–carbon alloy of hypoeutectoid composition C0 (containing less than 0.76 wt% C) as it is cooled from within the austenite phase region to below the eutectoid temperature.
  • 20. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 21. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 22. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 Proeutectoid signifies is a phase that forms (on cooling) before the eutectoid austenite decomposes. It has a parallel with primary solids in that it is the first phase to solidify out of the austenite phase. Thus, if the steel is hypoeutectoid it will produce proeutectoid ferrite and if it is hypereutectoid it will produce proeutectoid cementite.
  • 23. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933 Analogous transformations and microstructures result for hypereutectoid alloys, those containing between 0.76 and 2.14 wt% C, which are cooled from temperatures within the phase field. Schematic representations of the microstructures for an iron–carbon alloy of hypereutectoid composition C1 (containing between 0.76 and 2.14 wt% C), as it is cooled from within the austenite phase region to below the eutectoid temperature.
  • 24. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 25. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 26. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 27. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 28. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 29. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 30. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 31. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933
  • 32. Devaprakasam D, Email: devaprakasam.d@vit.ac.in, Ph: +91 9786553933