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Economic Development Association of Alabama
2015 Summer Conference Agenda
June 21, 2015
Changing Geography
of the Automotive Industry
(& the Mexican Challenge)
Dennis Cuneo
Fisher & Phillips LLP
Automotive Credentials
• Former SVP Toyota
• Automotive-related Boards
• AK Steel
• BorgWarner
• SSOE
• Center for Automotive Research
• UIEvolution (Advisory Board)
• Site selection/ Start-up: >20 vehicle facilities:
assembly plants, parts plants, HQ, and R&D centers
• Advisor to several states and communities on attracting automotive projects
3 Decades of Change
1982: 5 companies (4 American/ 1 foreign)
 assembled vehicles in 20 states (including 6 Southern States)
Today: 13 companies (2 American/ 11 foreign)
 assemble vehicles in 14 states (including 7 Southern States)
Foreign Automaker
Investment
1982 – 2008: Southern Automotive Juggernaut
Toyota
Toyota
D3 consolidated in
Great Lakes/ Upper Midwest
1982-2008: Emergence of Auto Alley
Foreign Automakers
Built Mostly in South
Mercedes
Volvo
AL: Southern Anchor
Of Auto Alley
Since 2003: Significant Investment Outside Auto Alley
Mercedes
VolvoToyota
Toyota
Tesla
GM
GM
GM
Ford
Tesla Gigafactory
• $5 billion investment
• 6500 jobs
• Average wage: $26/ hour
Since 2003: Significant Investment Outside Auto Alley
Mercedes
VolvoToyota
Toyota
Tesla
GM
GM
GM
Ford
Center of
Automotive
Production
2000
2010
2015
2021
2026
© 2014
IHS
Source: IHS, Presentation to Management Briefing Seminar, Traverse City, Center for Automotive Research, Aug. 2014
“Center” of Auto Production is Moving Southwest
Mexico: The New Automotive Juggernaut
Ford
Announced in 2015
3800 jobs; $2.5 billion investment
Automotive Investment:
U.S. vs. Mexico
Source: Center for Automotive Research
Assembly Plant Announcements Since 2009
US
MX
Each $500M
Toyota: $1B
Audi: $1.3B
Hyundai-Kia: $1B
Mercedes: $1.4B
Honda: $800M
BMW: $1.B
Nissan: $2B
Mazda: $500M
Automaker Investment Announcements, Jan 2010-May 2015
Canada
$5.4 billion
United States
$53.4 billion
Mexico
$24.2 billion
Total North
America
$83.0 billion
Source: CAR Research, Book of Deals
Southern States Not Keeping Pace
Other U.S.
$13.2 billion
Mexico
$24.2 billion
Great Lakes
$ 28.2 billion
South
$12.0 billion
Note: U.S. Great Lakes
includes: IL, IN, KY, MI,
MO, and OH while
South includes: AL, FL,
GA, MS, SC, TN, and
TX
Source: CAR Research, Book of Deals
Mexican Automotive Wages:
1/8 to 1/5 of U.S. Wages
Average Hourly Wages for Production and Non-Supervisory Workers in Motor Vehicle and Parts, 2007-2014
Sources: U.S. Department of Labor, Bureau of Labor Statistics;
Mexico National Institute of Statistics and Geography (INEGI: Instituto Nacionalde Estadística y Geografía)
The Real Mexican Advantage
Hourly Labor Cost on a Subcompact Car $674 a car
FTA advantage on a Q5 Export to Europe $4,500+ per vehicle
Mexican Capacity, Production, and
2015-2018 Production Forecast
Mexican Production and Forecast Mexican Production Capacity
6.0
5.0
4.0
3.0
2.0
1.0
0.0
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Sources:LMC, AMIA, INEGI, Ward's Automotive, U.S. Federal Reserve Board, Statistics Canada, and CAR Estimates
2017 2018
Millions
Source of Mexico’s Growth
- Detroit 3 moving capacity to MX from U.S./ Canada
- Japanese/German OEMS moving capacity to MX
from home locations not from U.S./Canada
-But new MX capacity is lost opportunity for South
1. Alabama
2. Kentucky
3. Louisiana
4. Mississippi
5. South Carolina
6. Tennessee
- - - - - - - - - - - - - - - - - - - - - - -
• Duke Energy
• CU-ICAR
• University of Alabama
• AAMA
• MAMA
• SCMA
• TAMA
• GAMA
Southern Automotive Research Alliance
(SARA)
How Can the South Meet MX Challenge?
Preliminary Report 10/14 SAC
But No Progress Moving Forward
Image source: Automotive News
Auto Industry In New Disruptive Phase
• Fuel Economy regulations: 54.5 mpg by 2015
• New technology
• New Entrants
Fuel Economy Standards: 54.5 MPG by 2025
• Light-weighting: New materials: AHSS; Aluminum; Composites
• Powertrain technology: ICE improvements; Electrification
Average vehicle: 50 microprocessors  100 million lines of software.
Luxury Vehicles: Software/ Electronics: 40% vehicle content
Pace of New Technology is Accelerating
Source: Center for Automotive Research
Mechanical-base  Software-base
Transportation-focus  Technology-focus
Autonomous Technology
“Fully autonomous vehicles are a real possibility.
Probably, in the next five years, you’ll see
somebody introduce autonomous vehicles.”
Mark Fields, Ford CEO, Remarks @ Consumer Electronics Show 1-5-15
Google Self-driving Car
Mercedes F 015
SLATE
McKinsey Report on Autonomous Vehicles
• 90% reduction in accidents
• Save $190B in damages & health care costs
• Fewer repair shops; first responders;
emergency rooms
• No more impaired driving
• Won’t need a drivers license
• Improved highway flow and capacity
• 25% less parking space – 5.7B square
meters
• Change in car ownership patterns
• Improved productivity during commute
New Entrants
• 10 year old company
• $33 billion market cap*
(GM $50 billion*)
(Honda $57 billion**)
*7/14/15
**12 months ending 3-31-15
And what does Apple, with $194B in cash, have planned?
Dennis Cuneo's Alabama Speech (Edited) June 2015

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Dennis Cuneo's Alabama Speech (Edited) June 2015

  • 1. Economic Development Association of Alabama 2015 Summer Conference Agenda June 21, 2015 Changing Geography of the Automotive Industry (& the Mexican Challenge) Dennis Cuneo Fisher & Phillips LLP
  • 2. Automotive Credentials • Former SVP Toyota • Automotive-related Boards • AK Steel • BorgWarner • SSOE • Center for Automotive Research • UIEvolution (Advisory Board) • Site selection/ Start-up: >20 vehicle facilities: assembly plants, parts plants, HQ, and R&D centers • Advisor to several states and communities on attracting automotive projects
  • 3. 3 Decades of Change 1982: 5 companies (4 American/ 1 foreign)  assembled vehicles in 20 states (including 6 Southern States) Today: 13 companies (2 American/ 11 foreign)  assemble vehicles in 14 states (including 7 Southern States)
  • 4. Foreign Automaker Investment 1982 – 2008: Southern Automotive Juggernaut Toyota Toyota
  • 5. D3 consolidated in Great Lakes/ Upper Midwest 1982-2008: Emergence of Auto Alley Foreign Automakers Built Mostly in South Mercedes Volvo AL: Southern Anchor Of Auto Alley
  • 6. Since 2003: Significant Investment Outside Auto Alley Mercedes VolvoToyota Toyota Tesla GM GM GM Ford
  • 7. Tesla Gigafactory • $5 billion investment • 6500 jobs • Average wage: $26/ hour
  • 8. Since 2003: Significant Investment Outside Auto Alley Mercedes VolvoToyota Toyota Tesla GM GM GM Ford
  • 9. Center of Automotive Production 2000 2010 2015 2021 2026 © 2014 IHS Source: IHS, Presentation to Management Briefing Seminar, Traverse City, Center for Automotive Research, Aug. 2014 “Center” of Auto Production is Moving Southwest
  • 10. Mexico: The New Automotive Juggernaut Ford Announced in 2015 3800 jobs; $2.5 billion investment
  • 11. Automotive Investment: U.S. vs. Mexico Source: Center for Automotive Research Assembly Plant Announcements Since 2009 US MX Each $500M Toyota: $1B Audi: $1.3B Hyundai-Kia: $1B Mercedes: $1.4B Honda: $800M BMW: $1.B Nissan: $2B Mazda: $500M
  • 12. Automaker Investment Announcements, Jan 2010-May 2015 Canada $5.4 billion United States $53.4 billion Mexico $24.2 billion Total North America $83.0 billion Source: CAR Research, Book of Deals
  • 13. Southern States Not Keeping Pace Other U.S. $13.2 billion Mexico $24.2 billion Great Lakes $ 28.2 billion South $12.0 billion Note: U.S. Great Lakes includes: IL, IN, KY, MI, MO, and OH while South includes: AL, FL, GA, MS, SC, TN, and TX Source: CAR Research, Book of Deals
  • 14. Mexican Automotive Wages: 1/8 to 1/5 of U.S. Wages Average Hourly Wages for Production and Non-Supervisory Workers in Motor Vehicle and Parts, 2007-2014 Sources: U.S. Department of Labor, Bureau of Labor Statistics; Mexico National Institute of Statistics and Geography (INEGI: Instituto Nacionalde Estadística y Geografía)
  • 15. The Real Mexican Advantage Hourly Labor Cost on a Subcompact Car $674 a car FTA advantage on a Q5 Export to Europe $4,500+ per vehicle
  • 16. Mexican Capacity, Production, and 2015-2018 Production Forecast Mexican Production and Forecast Mexican Production Capacity 6.0 5.0 4.0 3.0 2.0 1.0 0.0 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Sources:LMC, AMIA, INEGI, Ward's Automotive, U.S. Federal Reserve Board, Statistics Canada, and CAR Estimates 2017 2018 Millions
  • 17. Source of Mexico’s Growth - Detroit 3 moving capacity to MX from U.S./ Canada - Japanese/German OEMS moving capacity to MX from home locations not from U.S./Canada -But new MX capacity is lost opportunity for South
  • 18. 1. Alabama 2. Kentucky 3. Louisiana 4. Mississippi 5. South Carolina 6. Tennessee - - - - - - - - - - - - - - - - - - - - - - - • Duke Energy • CU-ICAR • University of Alabama • AAMA • MAMA • SCMA • TAMA • GAMA Southern Automotive Research Alliance (SARA) How Can the South Meet MX Challenge? Preliminary Report 10/14 SAC But No Progress Moving Forward
  • 19. Image source: Automotive News Auto Industry In New Disruptive Phase • Fuel Economy regulations: 54.5 mpg by 2015 • New technology • New Entrants
  • 20. Fuel Economy Standards: 54.5 MPG by 2025 • Light-weighting: New materials: AHSS; Aluminum; Composites • Powertrain technology: ICE improvements; Electrification
  • 21. Average vehicle: 50 microprocessors  100 million lines of software. Luxury Vehicles: Software/ Electronics: 40% vehicle content Pace of New Technology is Accelerating Source: Center for Automotive Research Mechanical-base  Software-base Transportation-focus  Technology-focus
  • 22. Autonomous Technology “Fully autonomous vehicles are a real possibility. Probably, in the next five years, you’ll see somebody introduce autonomous vehicles.” Mark Fields, Ford CEO, Remarks @ Consumer Electronics Show 1-5-15 Google Self-driving Car Mercedes F 015
  • 23. SLATE McKinsey Report on Autonomous Vehicles • 90% reduction in accidents • Save $190B in damages & health care costs • Fewer repair shops; first responders; emergency rooms • No more impaired driving • Won’t need a drivers license • Improved highway flow and capacity • 25% less parking space – 5.7B square meters • Change in car ownership patterns • Improved productivity during commute
  • 24. New Entrants • 10 year old company • $33 billion market cap* (GM $50 billion*) (Honda $57 billion**) *7/14/15 **12 months ending 3-31-15
  • 25. And what does Apple, with $194B in cash, have planned?