This document is a training presentation on power ancillary equipment and engineering fabrication undertaken by Chirag Agarwal at Alliance Integrated Metaliks Ltd. The presentation introduces AIML and describes the various areas of its business including manufacturing power plant components, steel girders, sugar plant equipment, portals and crane girders. It outlines the products and machinery used at AIML, including CNC band sawing and welding lines. The presentation also covers non-destructive testing methods like ultrasonic testing, radiography testing, and magnetic particle testing used to inspect materials and components without damage.

1. Training Presentation on
POWER ANCILLARY EQUIPMENT & ENGINEERING FABRICATION
Submitted in partial fulfilment for the award of
Bachelor of Technology in
MECHANICAL ENGINEERING
Training undertaken at
Alliance Integrated Metaliks Ltd.
Submitted by
Chirag Agarwal
MRT12UGBME016
SHOBHIT UNIVERSITY,MEERUT

2. INTRODUCTION
AIML is an independent listed company. It is a branch of AMTEK
situated at the Sarai Banjara Village comes under Rajpura town
located in Patiala district of Punjab where power ancillary
equipments are prepared and engineering fabrication is done.
Company has business interested in following areas.
 Manufacturing of power plants BTG, BOP support structures to
any configuration in welded/ bolted connection options &
ducting solutions
 Manufacturing of welded/ riveted steel girders as per IRS B-
1codes in any grade of steel and any profile
 Manufacturing of sugar plant components/ turnkey fabrication
solutions for sugar/ cement/ petrochemical plants
 Manufacturing of composite deck columns & beam solutions in
steel or composite construction, for multistory buildings & sky
scrapers as per codal requirements

3. Manufacturing of portals & crane girders for
heavy PEB’s applications
Design & build any complexed structure for
nuclear power plant, aerospace & defence
technology by using optimum grade steel
like domex, duplex on demand
Organised system based erection &
launching solutions for structures & bridge
girders on demand
Design & build options on demand

4. PRODUCTS
H- Beams –Max (3000*1200*125)mm

5. 2BoxBeams -Max(900*900*70)mmStarBeam

6. LargesizeH-Beams24mtrLength-3Axiscnconlinedrillingpostfabrication

7. ComplexedStructuralMembers

8. ComplexedBridgeStructures

9. completebridgestructure

10. AIML has various types of
machines used for the cutting,
drilling, sawing, blasting,
welding and many more
processes. These machines are
all CNC operated and can be
operated online also.

11. AUTOMATIC BEAM WELDING LINE(ITALY)

12. CNC BAND SAWING (GERMANY)

13. MaterialHandlingandTilting360DegreeEquipment

15. ProcessflowChart

16. Welding Symbols

17. NON DESTRUCTIVE TESTING
NDT stands for non-destructive testing. In other words it is a way of testing without
destroying. This means that the component- the casting, weld or forging, can continue to
be used and that the non destructive testing method has done no harm.
In today's world where new materials are being developed, older materials and bonding
methods are being subjected to higher pressures and loads, NDT ensures that materials
can continue to operate to their highest capacity with the assurance that they will not fail
within predetermined time limits.
NDT can be used to ensure the quality right from raw material stage through fabrication
and processing to pre-service and in-service inspection.
Apart from ensuring the structural integrity, quality and reliability of components and
plants, today NDT finds extensive applications for condition monitoring, residual life
assessment, energy audit, etc.
There are many NDT techniques/methods used, depending on four main criteria:
 Material Type
 Defect Type
 Defect Size
 Defect Location

18. COMMONNDTMETHODS
1UltrasonicTesting-UT
Ultrasonic inspection uses high frequency sound waves to detect imperfections or
changes in properties within the materials. It can also be used to measure the thickness
of a wide range of metallic and non-metallic materials where access from one side only
isavailable.

19. 2RadiographyTesting-RT
Radiographyusesanx-raydeviceorradioactiveisotopeasasourceofradiationwhich
passesthroughthematerialandiscapturedonfilmordigitaldevice.Afterprocessing
thefilmanimageofvaryingdensityisobtained.Possibleimperfectionsareidentified
throughdensitychanges

20. 3MagneticParticle-MT
MagneticParticleinspectionisusedtoidentifysurfaceandnearsurfacediscontinuities
inferromagneticmaterialssuchassteelandiron.Thetechniqueusestheprinciplethat
magnetic lines of force (flux) will be distorted by the presence of a discontinuity.
Discontinuities(forexample,cracks)arelocatedfromthefluxdistortionfollowingthe
applicationoffinemagneticparticlestotheareaundertest.

21. 4EddyCurrent-ET
In eddycurrent testing electrical currents are generated in a conductive material byan
induced magnetic field. Distortions in the flow of the electric current (eddy currents)
caused by imperfections or changes in a material's conductive properties will cause
changesintheinducedmagneticfield.
Thesechanges,whendetected,indicatethepresenceoftheimperfectionorchangeinthe
testmaterial.

22. SPECIALNDTMETHODS
NDT engineers and technicians also use magnetic resonance imaging, vibration
monitoring,laserultrasonic,holography,computedtomographyaswellasmanyother
specializedmethodsforspecializedapplications

23. A CAREER IN NDT
Careers can be in a variety of areas:
 Service Inspection Companies
 Smelters & Foundries
 Rolling & Forging Mills
 Petro Chemical & Refineries
 Mining & Mineral Processing
 Aircraft Maintenance & Manufacturing
 Vehicle Maintenance & Manufacturing
 Engineering Firms
 Research & Development Facilities
 Education & Training
 Equipment Manufacture & Sales

24. UT PROCESS

25. Differenttypesofplates

26. STRUCTURES PREPARED

28. NOW A WORKING VIDEO OF
SLIDE CUTTING PROCESS

30. END OF PRESENTATION
THANK YOU…….