PPT Slides with embedded videos

1. 1
Shakeel Kadri
Executive Director, CCPS
23 June 2017
“The Global Community Committed to Process Safety”
SPE Process Safety Workshop

2. Outline
• Chemical Engineering & Process Safety
• About CCPS
• Improving Process Safety since 1985..
• CCPS Key Global Programs
• Process Safety Education – Start Them Young
• In closing…
2“The Global Community Committed to Process Safety”

3. Chemical Engineering &
Process Safety
 What good we bring to the many?
 What harm we bring to some?
 The harm all remember…..
3
“The Global Community Committed to Process Safety”

4. What good we bring to the many?
4
“The Global Community Committed to Process Safety”

5. 5
What harm we bring to some?
Flixborough, UK, 1974
Pasadena, TX, 1989
Piper Alpha, UK 1988
Mexico City, 1984

6. 6
CAUSTIC
RVVH
PVH
KNOCK
OUT DRUM
VENT GAS SCRUBBER SYSTEM
ROUTE OF GAS
LEAK
TO
ATMOSPHERE
FLARE TOWER
VENT GAS SCRUBBER
The Harm All Remember…
The most influential process safety accident in our history

7. Lessons Learned…..
• Bhopal is the worst process safety incident that’s ever occurred
in the chemical industry
• It served as a bellwether event for the industry and a catalyst
for a safety reform
• It has lead to improved process safety practices worldwide
• Global process safety improvement initiated
• AIChE was asked to create a Safety Center --- Center of
Chemical Process Safety [CCPS] – to lead a collaborative effort
to eliminate catastrophic process incidents
7
Copyright © 2014 Center for Chemical Process Safety of the American Institute of Chemical Engineers
The Bhopal Disaster

8. About CCPS
• Not for profit organization supported by Corporate Members
• It is part of AICHE.
• Formed at the request of industry as a reaction to Bhopal
• Managed by Managing and Advisory boards and a Technical
Steering Committee
• Help the industry, to eliminate significant process safety
incidents, to protect people, property and the environment,
through collaborative effort
• It is a global organization has over 200 Corporate members, 60%
in the Americas and 40% in the rest of the world
• It’s headquarter is in New York City, with offices in Frankfurt,
Mumbai, Singapore, Ningbo [China] and Houston.
“The Global Community Committed to Process Safety”

9. “The Global Community Committed to Process Safety”
“To protect people, property and the environment
by bringing the best process safety knowledge and
practices to industry, academia, the governments and the
public around the world through collective wisdom,
tools, training and expertise.”
CCPS Vision

10. How CCPS Works?
“The Global Community Committed to Process Safety”
“Learn from other’s
mistakes so we don’t have
to repeat them”
“To become an expert on a
subject, write a book about
it”
“Multiply our efforts
through common projects”

11. CCPS Engagement Metrics
• Kinds of engagement
Advisory
Board
Planning
committee
Project
subcommittee
chairmanship
Chair GCPS
or Regional
Conference
Attend
TSC
Meetings
Attend
Regional
meetings
Voting on
ballot
Project
subcommittee
membership
Peer review
Conference
session chair
“The Global Community Committed to Process Safety”
Leadership
Operational
Project

12. Creating Books
and Publications
Conducting Global Conferences
and Training
Creating Industry-wide
Tools, Programs and
Guidelines
Sharing Best Practices
Process
Safety
Beacon
Improving Process Safety since 1985
CCPS Certified
CCPSC
SACHE

13. Global Corporate Members!!
“The Global Community
Committed to Process Safety”
“The Global Community Committed to Process Safety”

14. 38
Geographical distribution of 205 member
companies [1 May 2017]
4
118
14
31
Global Membership Presence
14
The Global Community Committed to Process Safety
14

15. CCPSGlobal/RegionalConferences
North America
GCPS
Latin America
Peru
2016
None planned
2017
Columbia
2018
T&T / Brazil
2019
Europe
Germany
2016
WCCE Spain
2017
Czech Republic
2017
Europe
2018/19
Asia-Pacific-
Oceania
China
2016
China, Japan
2017
China, Indonesia
2018
China, S. Korea
2019
Middle East &
Africa
Saudi Arabia
2016
Bahrain
2017
Kuwait
UAE
2019
Global / Regional Engagement...
12th
15th
13th
15th
The Global Community Committed to Process Safety
15

16. More Regional Engagement…
China
TSC
Canada
Regional
Latin
America
TSC
Europe
TSC
ME
TSC
India
TSC
Global
TSC
16
The Global Community Committed to Process Safety
Au
Regional
Asia-
Pacific
TSC

17. CCPS Body of Knowledge

18. • More than a million readers
• 31 languages
• Delivered Monthly
• Just celebrated 15th
anniversary of Publishing

19. CCPS Certification
19

20. CCPSC High Level View
Application References Examination
Receive
Certification
Conduct as
certificant
Maintaining
Certification

21. •Benchmarking and data presentation
at the 2015 GCPS
•Theme of 2015 Global Summit on
Process Safety in Kuala Lumpur
•Translated into Multiple Languages –
Spanish, Chinese
•Keynote presentation China
Conference –V2020 – Tie in with
RBPS)
•Subtheme in LACPS (tie in with RBPS)
– Translation to Portuguese
•Theme of Global Summit in Saudia
Arabia
•SOCOMA - Responsible Collaboration
•CSB - Responsible Collaboration
•AP Global Summit – Japan
•LACPS – Mexico / Trinidad and
Tobago
•RBPS Web Based Tool / Links
•New CCPS Video on Risk
Awareness
•Books translated (3) / published (4)

22. Responsible Collaboration
Organization Collaborating activity
Energy Institute Bow Tie Guideline Book
Society of Petroleum Engineers Process Safety for Upstream Guideline Book
American Chemical Council Enhancing Process Safety effort
Japan Society for Safety Engineering 2017 CCPS Summit at Okayama, Japan
European Process Safety Center Europe PS + Big Data Conference, Frankfurt
EPSC + Dow Chemicals RAST [Risk Analysis Screening Tool]
IChemE, MKO, EPSC and WPLP 2017 WCCE-10 Barcelona PSM Track
Singapore Chemical Industry Council Potential 2018/19 Global Summit
PERTAMINA University [Indonesia] Potential Global Summit
OSHA CCPS Risk Based Process Safety elements included
as non-regulatory best practices reference on the
OSHA Web Tool
Chemical Safety Board [CSB] Potential CCPS-CSB collaboration on developing
video modules using CCPS content

23. Process Safety Education
– Start them Young

24. Process Safety Undergraduate Education
• Process safety culture needs to be developed
while in the classroom and expected by
students entering industry.
• The need to upgrade training material is real.
• In order for faculty to better teach process
safety, it benefits them to see and hear directly
from industry.
• Such effort will advance corporate relationships
beyond campus recruiting…...

25. Process Safety Education
 1992 -- SAChE® (Safety and Chemical Engineering
Education)
• Education materials & faculty workshops
• CCPS members and engineering schools
• Improved awareness
 Limited by scope, technology and lacked overall process
safety “Curriculum” approach

26. 2007 T2-Lab Explosion
• In 2010, CSB asked AICHE - CCPS to include process safety
in Chemical Engineering curriculum
• AICHE worked with the US Accreditation Board for
Engineering and Technology [ABET] and the ChE curriculum
was updated in 2012 to include process safety
• CSB Found T2 Laboratories
Explosion Caused by Failure
of Cooling System Resulting
in Runaway Chemical
Reaction
• Key finding: Company Did
Not Recognize Hazards of
Chemical Process

27. VISION for Process Safety in
ChE Education
In 8-10 years, all graduating BS ChE’s anywhere in the world will
have learned the process safety basics necessary to have a
successful and safe ChE career, on a sustainable basis. To this
end:
• Professors will appreciate process safety and be
knowledgeable enough to teach it
• The necessary instructional materials and textbooks will be
available
• Language of instruction will not be an obstacle
• Industry will strongly reinforce both the need for process
safety and the education of professors and students

28. Plan for Accelerating Undergraduate
Process Safety Learning [2015]
Modernize
curriculum
Educate
professors
Fill gaps in
student
education
Maintain
continuing
awareness
Expand to 35+ learning modules,
translated to multiple languages.
Currently 10, only available in English.
Ramp up to 6 workshops per year and
standardize the program.
Mini-Boot Camps Research funding
100% of graduating bachelor-degree chemical engineers knowledgeable
about process safety.

29. New SACHE Module
The Global Community Committed to Process Safety
29

30. 2016 Faculty Workshops
Dow - Freeport, TX June 20 – 23, 2016
Archer Daniels Midland - Decatur, IL, July 25-28, 2016
Cargill - Blair, NE, August, 15 – 18, 2016
Chevron - Richmond, CA, August 21 -24, 2016
Faculty Workshops
Educating the Educators

31. Upcoming Faculty Workshops
31
Archer Daniels Midland
Sponsored CCPS Faculty
Workshop
July 24-27, 2017
Decatur, IL
WACKER Sponsored CCPS
Faculty Workshop
July 17-20, 2017
Charleston, Tennessee

32. 2016 Student Bootcamps
UC Berkeley – April 2-3
Georgia Institute of Technology – Sept. 10-11
University of Illinois-Urbana (mini regional) – Sept. 10-11
Student Bootcamps

33. Global Outreach to Faculty

35. Questions?
35