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Processline By Jenoptik
1. PROCESSLINE PRESENTATION
AVAILABLE TECHNOLOGY
- Pneumatic
- Contact
- Optical
TYPES OF MEASUREMENTS
- Full range of dimensional and geometric measurements: I.D., O.D., Match, Average,
Taper, Height, Length, Width, Edge Location, Max, Min, Class, Cylindricity, Out of
Round, Symmetry, Barrel Shape, Hour Glass Shape, Perpendicularity.
- Full range of form and positional measurements: Straightness, Roundness, Cylinder
Form, Linear Form, Runout/Axial Runout, Total Runout, Coaxiality/Concentricity,
Squareness, Profile of a line, Angularity.
Company presentation Hommel-Etamic_english.ppt 2009-01-07 Hommel-Etamic GmbH 1
2. PISTON PIN
2
00E105800
Checks:
Diameters
Taper
Measurements
performed .5” from
leading and trailing
edges of the part
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converters
Adjustable Measurement Tooling (9mm tp 61mm diameters)
Reject Station
Wheel Encoder for Measurement Acquisition
Part Blow Off Station
Dual Motor Conveyor System
Wheel Encoder set up
feature
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
3. INJECTOR
(Intensifier Body)
3
Checks:
I.D. (Scanning)
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Air over Oil Cylinders for Part Advance
Annular Air Tooling
TPE99.1 Air to Electronic Converter
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
02E063800
4. INJECTOR
(Plunger)
4
Checks:
Diameters
Cylindricity
Measurements
performed .5”
from leading
and trailing
edges of the
part
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Machine Feedback
TPE99.1 Air to Electronic Converters
Adjustable Measurement Tooling (9mm tp 61mm diameters)
Reject Station
Wheel Encoder for Measurement Acquisition
Part Blow Off Station
Dual Motor Conveyor System
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
03E096200
8. ENGINE
(Cylinder Liner)
8
03E052930
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
TPE99.1 Air to Electronic Converter
(2) Jet Air Spindle
Vertical Mounting Pole
Opto-touch Button
Air over Oil Cylinders for Part Elevation
Checks:
I.D.
Size
Roundness
Cylindricity
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
9. ENGINE
(Connecting Rod)
9
03E009710
Checks:
I.D. (Crank and Pin)
Roundness
Taper
Bend
Twist
Center Distance
Special Features:
CMZ Industrial Computer
CMZ Measurement Software
SPC/SQC Software
Part Picture Display
Automatic Recoil Device (prevents
damage to machine in case of incorrect
part alignment)
Automatic Air Saver
Automatic Fixture Advance
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
10. ENGINE
(Block)
10
01E023361
Etamic CMZ Industrial
Controller
Cam Bore Spindle
Cylinder Bore
Spindle
Crank Bore Spindle
Extension Shaft
Nozzles for high
pressure air blow off
Brush w/stiff
bristles for iron
chip removal
Safety Recoil
w/proximity
switch
Checks:
Cam bore diameter
Crank bore diameter
Cylinder bore diameters
at 3 different levels
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
11. ENGINE Con’t
(Block)
This system represents the latest in modern technology and flexibility available only at Hommel-Etamic America
Corporation.
Operation:
Gaging station designed to check 3, 4, 5 and 6 cylinder engine blocks presented randomly to the gaging station.
Thanks to the fast response time of the measuring system, a single Etamic spindle mounted on a servo controlled 3
axis slide mechanism, can inspect all the cylinder bores at multiple levels within the machine cycle time. Each
spindle has air jets specially configured to minimize the influence of surface finish on the measuring accuracy of the
system.
Features:
CMZ200 Etamic Controller
TICN wear resistant coating
Automatic Tool Comp
Profibus Interface
SPC, SQC
Graphic Display
Automatic Mastering
High pressure part blow off
Brush system for removal of iron chips
Recoil system for damage prevention
Post Process In-Line Transfer Stitching Gage for Cam bore, Crank bore and Cylinder bore
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
12. ENGINE
(Block)
03E122730
In-Line Transfer Gage
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Profibus Interface
Automatic Tool Comp
SDM Electronic Column
Air Saver (Auto)
Sequence Start using Sensor Backcheck
TPE99.1 Air to Electronic Converters
Air Filter Regulator System
TICN wear Resistant Coating
Automatic Mastering
High Pressure Part Blow Off
Recoil System for damage prevention
Checks:
I.D. Bore Size
•0
•90
Ovality of entire length of bore
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
13. ENGINE
13
05E080530
Checks:
Diameters at (2) levels
•I.D.
Special Features:
ESZ800 Industrial Controller
TPE99.1 Air to Electronic Converters
Annular Measurement Tooling
Sequence Start using Sensor Backcheck
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE
14. ENGINE
(Block)
14
02E005410
Special Features:
CMZ200 Industrial Controller
CMZ32 Measurement Software
SPC/SQC Software
Part Picture Display
Profibus Interface
Automatic Tool Comp
Air Saver (Auto)
Sequence Start using Sensor Backcheck
Movomatic ARC Air to Electronic Converters
Air Filter Regulator System
TICN wear Resistant Coating
Automatic Mastering
High Pressure Part Blow Off
Recoil System for damage prevention
Checks:
Cylinder Bore Diameters (3 Levels)
•0
•90
Crank Bore Diameters
Ovality
Post Process, Inline Automatic Gage with Machine Feedback
GAGELINE – WAVELINE – BENCHLINE – FORMLINE – PROCESSLINE – OPTICLINE – MOVOLINE – OPTI-SENS – COMPONENTLINE