5. ISG3400 series
5
Manual coil guidance
Air cooler position to fit
toolholders as T3-W/….
Ergonomic storage for
interchangeable pole discs, tools
and cooling adapter
The new ISG3400TLK
ThermoGrip® modular system
ISG3400 series
6. ISG3400 series
6
The NEW ISG3400TLK
ISG3400TLK also available with
quick change coil system as
ISG3400TLK-WS
Shrink fit holder till outside
geometry 65mm – only with
Inver coil and time limit
8. ISG3400 series
8
Manual coil guiding and cooling tower movement -
no compressed air required
Withhin a few seconds the shrink-fit holder will
be cooled with the "Cool Down" technique
without moving the hot shrink-fit holder.
22l liquide tank
ALLROUNDER ISG3400TWK
9. ISG3400 series
9
Fully automatic process „hands free“
Optionally available with coil quick change system
Fully automatic cooling and drying of the
shrink-fit holder
Improve drying feature after the
cooling process
PROFESSIONAL ISG3400WK
10. ISG3400 series
10
Liquid cooler FKS3400
AutomaticAutomatic control:
FKS3400A-BIL; Ident-No. 5050874
ManualManual control:
FKS3400M-BIL; Ident-Nr. 5050875
The FKS3400 will launch as an STAND-ALLONE liquid cooler, which will operate independently from the
shrink machine. The cooler is NOT from the control panel of ISG3400TLK controlled!
14. ISG3400 series
14
X
XSF
Software innovation ISG3400 series
Two new parameter modes for the ISG3400 software will come in middle of January. Both parameter modes are
for NON ThermoGrip shrink-fit holder, the first for the standard (X) geometries, the second for slim (XSF)
geometries.
Attention:
You will overheat / destroy ThermoGrip shrink-fit holders with that parameter mode!
15. ISG3400 series
15
Software innovation ISG3400 series
To heat up several shrink-fit holder in series, the operator can now interrupt the cooling process by pressing the
STOP-button. This software change will come in middle for January 2013.
This software change will be in the STARTER machine like ISG2400TLK (market launch March 2013),
ISG3400TLK and ISG3400TLK-WS.
17. ISG3400 series
17
Image 1: Inserting tool adapters Image 2: Coil positioning
Accessories – additional kit invers
Application:
Cutting edge of the tool > tool shank diameter
Suitable inverse for shrinking up to machine
interface HSK-A63.
Induction coil only possible in combination with
the quick change coil technology (... WS ...)
possible.
Induction coil also suitable for the earlier
models of the ISG3200 series.
Shrink process:
Example ISG3400WK-WS with Inverse-kit
ISGZ3400WK-INV
1. Insert the tool holder extension together with
tool adapters HSK-A63
2. Place the shrink-fit holder as shown in Image
3. Plug in the inverse coil
4. Position the stop block shown in Image 2
(top shrink-fit holder = top inverse coil)
5. Select "inverse shrinking" in the menu
ISG3400TWK-WS + ISG3400WK-WS
ISGZ3400WK-INV; 5051051
ISG3400TLK-WS
ISGZ3400TLK-INV; 5051052
18. ISG3400 series
18
Easy water level identification
Min / Max Water level identification for
easy tank filling.
One litre of emulsion must be added.
Level switch
When minimum water level switch is
activated a message stating
„Please fill water tank”
20. ISG3400 series
20
Optimised and improved servicing:
Easy module replacement:
All electrical components are combined
in the heating module, and can be
changed quickly in a service case.
21. ISG3400 series
21
Two Machine reference plates
Two Machine reference plates
Because of the modular concept, two
data plates are always present on every
machine.
Two Machine reference plates
Where inventory lists are used by
companies – This data serial number
must be registered.
23. ISG3400 series
23
„„Cool DownCool Down““ liquid coolingliquid cooling
•• No damage of the cutting edge byNo damage of the cutting edge by
cooling elementscooling elements
•• Outside geometry independentOutside geometry independent
•• 10x more efficient than contact10x more efficient than contact
cooling systemscooling systems
Heating and coolingHeating and cooling
in one positionin one position
ThermoGripThermoGrip®®
modular systemmodular system
•• CustomizationCustomization
•• Easy upgradingEasy upgrading
•• No risk of burning your handsNo risk of burning your hands
•• No moving of hot shrinkNo moving of hot shrink--fit holdersfit holders
Technical AdvantagesTechnical Advantages Customer BenefitsCustomer Benefits
27. ISG3400 series
27
ISG…WK
Stand alone machine
with liquid cooling
and drying
ISG…TLK
Desktop (table) machine
with air cooling
Explanation designation ISG3400 series
Desktop (table) machine
with liquid cooling
ISG…TWK
28. ISG3400 series
28
Technical information
5053098 ISG2400TLK-11-FS-BIL
Clamping range SC: 3mm - 20mm
Clamping range HSS: 6mm - 20mm
Coil: fixed
Max. Tool length: 350mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Air cooled (Optional liquid cooler).
Cooling time: 300s (20s)
Water tank: -
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 780x535x950
Weight: XXX kg
29. ISG3400 series
29
Technical information
5044003 ISG3400TLK-11-FS-BIL
Clamping range SC: 3mm - 32mm
Clamping range HSS: 6mm - 32mm
Coil: fixed
Max. Tool length: 350mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Air cooled (Optional liquid cooler).
Cooling time: 300s
Water tank: -
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 780x535x950
Weight: XXX kg
30. ISG3400 series
30
Technical information
5053582 ISG2400TWK-11-FS-BIL
Clamping range SC: 3mm - 20mm
Clamping range HSS: 6mm - 20mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Liquid cooling desktop machine
Cooling time: 20s
Water tank: 22l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x950
Weight: 66 kg
31. ISG3400 series
31
Movie: http://www.youtube.com/user/BilzTools?blend=2&ob=5
Technical information
5040381 ISG3400TWK-11-FS-BIL
Clamping range SC: 3mm - 32mm
Clamping range HSS: 6mm - 32mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Liquid cooling desktop machine
Cooling time: 20s
Water tank: 22l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x950
Weight: 66 kg
32. ISG3400 series
32
Technical information
5054459 ISG2400WK-11-FS-BIL
Clamping range SC: 3mm - 20mm
Clamping range HSS: 6mm - 20mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 200mm @ HSK-A63
Cooling type: Liquid cooling “Cool down” with drying
Cooling time: 20s
Water tank: 40 l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x1720
Weight: 150 kg
33. ISG3400 series
33
Technical information
5040434 ISG3400WK-11-FS-BIL
Clamping range SC: 3mm - 32mm
Clamping range HSS: 6mm - 32mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 200mm @ HSK-A63
Cooling type: Liquid cooling “Cool down” with drying
Cooling time: 20s
Water tank: 40 l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x1720
Weight: 150 kg
34. ISG3400 series
34
Technical information
5040435 ISG3400WK-11-WS-BIL
Clamping range SC: 3mm – 32 (50) mm
Clamping range HSS: 6mm – 32 (50) mm
Coil: Quick change system - expandable up to diameter 50mm
Max. Tool length: 680mm @ HSK-A63
Max. cooling length: 400mm @ HSK-A63
Cooling type: Liquid cooling “Cool down” with drying
Cooling time: 20s
Water tank: 40 l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x1720
Weight: 150 kg
35. ISG3400 series
35
Automatic control:
FKS3400A-BIL; Ident-No. 5050874
Manual control:
FKS3400M-BIL; Ident-Nr. 5050875
Max. Cooling length: 350mm @ HSK-A63
Type of cooling: Liquid with drying
Cooling time: 20s
Tank volume: 15 l
Max. Spindle connection: HSK-A100 und SK50
Air pressure: 6 bar
Dimensions (WxDxH): 424 x 516 x 700
Weight: 22 kg
Technical information
38. ISG3400 series
38
The PROFESSIONAL series
requires 4bar compressed
air supply:
ISG2400WK, ISG3400WK &
ISG3400WK/WS
Which shrink machine needs a pneumatic connection?
39. ISG3400 series
39
NOTHING !!!
The units are delivered
fully assembled so just
“Plug and Shrink”
Power supply 3x400V / 16 A
What must be considered when
installing the ISG3400TWK & TLK?
40. ISG3400 series
40
Step 1: Take the flexible protection mat aside,
and remove the bottom plate
Step 2: Fill up the tank up to the liquid level indicator:
How can the tank of the ISG3400TWK be filled and cleaned?
