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ThermoGrip®
Michael Schinke, Product Manager ThermoGrip®
ISG3400 series (2013)
ThermoGrip®
Michael Schinke
Ostfildern, April 2013
ISG3400 series
2
AALLROUNDER
Liquide cooling
PPROFESSIONAL
Liquide cooling
with drying
SSTARTER
Air cooling
The ThermoGrip ISG3400 series
ISG3400 series
3
Ø3mm - Ø20mm Ø3mm - Ø32mm
Ø3mm - Ø50mm
SStarterAAllrounderPProfessional
* Shrink fit holder till outside geometry 65mm – only with Inver coil and time limit
FIX coil Quick change system coil
Ø3mm - 32mm*
5040381
5044003
5040434
ISG3400TLK-11-FS-BIL
ISG3400TWK-11-FS-BIL
ISG3400WK1-11-FS-BILISG2400WK-8-FS-BIL
ISG2400TWK-8-FS-BIL
ISG2400TLK-8-FS-BIL
5040435
ISG3400WK4-11-WS-BIL
ISG3400TLK-11-WS-BIL
5046883
ISG3400TWK-11-WS-BIL
5053098
5053582
5054459
5056264
ISG3400 series
4
Market launch ISG2400 series –
heating packet Ø3mm – Ø20mm
ISG3400 series
5
Manual coil guidance
Air cooler position to fit
toolholders as T3-W/….
Ergonomic storage for
interchangeable pole discs, tools
and cooling adapter
The new ISG3400TLK
ThermoGrip® modular system
ISG3400 series
ISG3400 series
6
The NEW ISG3400TLK
ISG3400TLK also available with
quick change coil system as
ISG3400TLK-WS
Shrink fit holder till outside
geometry 65mm – only with
Inver coil and time limit
ISG3400 series
7
The NEW ISG3400TLK
Shrink holders can
be moved easily
15 Liter Emulsions tank
ISG3400 series
8
Manual coil guiding and cooling tower movement -
no compressed air required
Withhin a few seconds the shrink-fit holder will
be cooled with the "Cool Down" technique
without moving the hot shrink-fit holder.
22l liquide tank
ALLROUNDER ISG3400TWK
ISG3400 series
9
Fully automatic process „hands free“
Optionally available with coil quick change system
Fully automatic cooling and drying of the
shrink-fit holder
Improve drying feature after the
cooling process
PROFESSIONAL ISG3400WK
ISG3400 series
10
Liquid cooler FKS3400
AutomaticAutomatic control:
FKS3400A-BIL; Ident-No. 5050874
ManualManual control:
FKS3400M-BIL; Ident-Nr. 5050875
The FKS3400 will launch as an STAND-ALLONE liquid cooler, which will operate independently from the
shrink machine. The cooler is NOT from the control panel of ISG3400TLK controlled!
ISG3400 series
11
ISG3400 series
12
Accessories Liquid cooler FKS3400
1
3HSK-40 / 50 / F636773726FKS03-HSK40/50
2HSK-25 / 326773725FKS03-HSK25/32
1SK 30 / 40 CAT 30/40 BT 30/406773728FKS03-SK30/40
ImageIdent No.Designation
2 3
Air gun with spiral tube for FKS3400Tool holders FKS3400
ISG3400 series
13
Difference between ISG3400WK-FS and ISG3400WK-WS
200mm200mm 400mm400mm
680mm680mm
400mm400mm
ISG3400WK-FS ISG3400WK-WS
ISG3400 series
14
X
XSF
Software innovation ISG3400 series
Two new parameter modes for the ISG3400 software will come in middle of January. Both parameter modes are
for NON ThermoGrip shrink-fit holder, the first for the standard (X) geometries, the second for slim (XSF)
geometries.
Attention:
You will overheat / destroy ThermoGrip shrink-fit holders with that parameter mode!
ISG3400 series
15
Software innovation ISG3400 series
To heat up several shrink-fit holder in series, the operator can now interrupt the cooling process by pressing the
STOP-button. This software change will come in middle for January 2013.
This software change will be in the STARTER machine like ISG2400TLK (market launch March 2013),
ISG3400TLK and ISG3400TLK-WS.
ISG3400 series
16
5049287ISGF3414
Ident No.Designation
New accessories – stop block
The new stop block is suitable for the new Professional
series for the types: ISG2400WK, ISG3400WK and ISG3400WK-WS.
ISG3400 series
17
Image 1: Inserting tool adapters Image 2: Coil positioning
Accessories – additional kit invers
Application:
Cutting edge of the tool > tool shank diameter
Suitable inverse for shrinking up to machine
interface HSK-A63.
Induction coil only possible in combination with
the quick change coil technology (... WS ...)
possible.
Induction coil also suitable for the earlier
models of the ISG3200 series.
Shrink process:
Example ISG3400WK-WS with Inverse-kit
ISGZ3400WK-INV
1. Insert the tool holder extension together with
tool adapters HSK-A63
2. Place the shrink-fit holder as shown in Image
3. Plug in the inverse coil
4. Position the stop block shown in Image 2
(top shrink-fit holder = top inverse coil)
5. Select "inverse shrinking" in the menu
ISG3400TWK-WS + ISG3400WK-WS
ISGZ3400WK-INV; 5051051
ISG3400TLK-WS
ISGZ3400TLK-INV; 5051052
ISG3400 series
18
Easy water level identification
Min / Max Water level identification for
easy tank filling.
One litre of emulsion must be added.
Level switch
When minimum water level switch is
activated a message stating
„Please fill water tank”
ISG3400 series
19
Improved drying feature
Improved drying feature
ISG3400 series
20
Optimised and improved servicing:
Easy module replacement:
All electrical components are combined
in the heating module, and can be
changed quickly in a service case.
ISG3400 series
21
Two Machine reference plates
Two Machine reference plates
Because of the modular concept, two
data plates are always present on every
machine.
Two Machine reference plates
Where inventory lists are used by
companies – This data serial number
must be registered.
ISG3400 series
22
8.000€ 8.500€ 9.000€ 9.500€ 10.000€
BILZISG3400WK
HAIMERComfortNG
HOFFMANNSG1
BILZISG3400TWK
ISG3400 series
23
„„Cool DownCool Down““ liquid coolingliquid cooling
•• No damage of the cutting edge byNo damage of the cutting edge by
cooling elementscooling elements
•• Outside geometry independentOutside geometry independent
•• 10x more efficient than contact10x more efficient than contact
cooling systemscooling systems
Heating and coolingHeating and cooling
in one positionin one position
ThermoGripThermoGrip®®
modular systemmodular system
•• CustomizationCustomization
•• Easy upgradingEasy upgrading
•• No risk of burning your handsNo risk of burning your hands
•• No moving of hot shrinkNo moving of hot shrink--fit holdersfit holders
Technical AdvantagesTechnical Advantages Customer BenefitsCustomer Benefits
ISG3400 series
24
Explanation ISG3400 heating module
ISG3400 series
25
AALLROUNDER
Flüssigkeitskühlung
PPROFESSIONAL
Flüssigkeitskühlung
Mit Trocknung
SSTARTER
Luftkühlung
Explanation ISG3400 cooling module
ISG3400 series
26
ISG 2400… ISG3400… ISG3400..WS
Explanation designation ISG3400 series
ISG3400 series
27
ISG…WK
Stand alone machine
with liquid cooling
and drying
ISG…TLK
Desktop (table) machine
with air cooling
Explanation designation ISG3400 series
Desktop (table) machine
with liquid cooling
ISG…TWK
ISG3400 series
28
Technical information
5053098 ISG2400TLK-11-FS-BIL
Clamping range SC: 3mm - 20mm
Clamping range HSS: 6mm - 20mm
Coil: fixed
Max. Tool length: 350mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Air cooled (Optional liquid cooler).
Cooling time: 300s (20s)
Water tank: -
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 780x535x950
Weight: XXX kg
ISG3400 series
29
Technical information
5044003 ISG3400TLK-11-FS-BIL
Clamping range SC: 3mm - 32mm
Clamping range HSS: 6mm - 32mm
Coil: fixed
Max. Tool length: 350mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Air cooled (Optional liquid cooler).
Cooling time: 300s
Water tank: -
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 780x535x950
Weight: XXX kg
ISG3400 series
30
Technical information
5053582 ISG2400TWK-11-FS-BIL
Clamping range SC: 3mm - 20mm
Clamping range HSS: 6mm - 20mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Liquid cooling desktop machine
Cooling time: 20s
Water tank: 22l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x950
Weight: 66 kg
ISG3400 series
31
Movie: http://www.youtube.com/user/BilzTools?blend=2&ob=5
Technical information
5040381 ISG3400TWK-11-FS-BIL
Clamping range SC: 3mm - 32mm
Clamping range HSS: 6mm - 32mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 160mm @ HSK-A63
Cooling type: Liquid cooling desktop machine
Cooling time: 20s
Water tank: 22l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x950
Weight: 66 kg
ISG3400 series
32
Technical information
5054459 ISG2400WK-11-FS-BIL
Clamping range SC: 3mm - 20mm
Clamping range HSS: 6mm - 20mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 200mm @ HSK-A63
Cooling type: Liquid cooling “Cool down” with drying
Cooling time: 20s
Water tank: 40 l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x1720
Weight: 150 kg
ISG3400 series
33
Technical information
5040434 ISG3400WK-11-FS-BIL
Clamping range SC: 3mm - 32mm
Clamping range HSS: 6mm - 32mm
Coil: fixed
Max. Tool length: 400mm @ HSK-A63
Max. cooling length: 200mm @ HSK-A63
Cooling type: Liquid cooling “Cool down” with drying
Cooling time: 20s
Water tank: 40 l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x1720
Weight: 150 kg
ISG3400 series
34
Technical information
5040435 ISG3400WK-11-WS-BIL
Clamping range SC: 3mm – 32 (50) mm
Clamping range HSS: 6mm – 32 (50) mm
Coil: Quick change system - expandable up to diameter 50mm
Max. Tool length: 680mm @ HSK-A63
Max. cooling length: 400mm @ HSK-A63
Cooling type: Liquid cooling “Cool down” with drying
Cooling time: 20s
Water tank: 40 l
Max. machine interface: HSK-A100 und SK50
Dimension (DxWxH): 800x560x1720
Weight: 150 kg
ISG3400 series
35
Automatic control:
FKS3400A-BIL; Ident-No. 5050874
Manual control:
FKS3400M-BIL; Ident-Nr. 5050875
Max. Cooling length: 350mm @ HSK-A63
Type of cooling: Liquid with drying
Cooling time: 20s
Tank volume: 15 l
Max. Spindle connection: HSK-A100 und SK50
Air pressure: 6 bar
Dimensions (WxDxH): 424 x 516 x 700
Weight: 22 kg
Technical information
ISG3400 series
36
FAQ
ISG3400 series
37
ISG3400WK-WS
Coil #2
(6726142)
+
Which equipment is needed to shrink up to Ø 50mm?
ISG3400 series
38
The PROFESSIONAL series
requires 4bar compressed
air supply:
ISG2400WK, ISG3400WK &
ISG3400WK/WS
Which shrink machine needs a pneumatic connection?
ISG3400 series
39
NOTHING !!!
The units are delivered
fully assembled so just
“Plug and Shrink”
Power supply 3x400V / 16 A
What must be considered when
installing the ISG3400TWK & TLK?
ISG3400 series
40
Step 1: Take the flexible protection mat aside,
and remove the bottom plate
Step 2: Fill up the tank up to the liquid level indicator:
How can the tank of the ISG3400TWK be filled and cleaned?
ISG3400 series
41

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Isg3400 series E

  • 1. ThermoGrip® Michael Schinke, Product Manager ThermoGrip® ISG3400 series (2013) ThermoGrip® Michael Schinke Ostfildern, April 2013
  • 2. ISG3400 series 2 AALLROUNDER Liquide cooling PPROFESSIONAL Liquide cooling with drying SSTARTER Air cooling The ThermoGrip ISG3400 series
  • 3. ISG3400 series 3 Ø3mm - Ø20mm Ø3mm - Ø32mm Ø3mm - Ø50mm SStarterAAllrounderPProfessional * Shrink fit holder till outside geometry 65mm – only with Inver coil and time limit FIX coil Quick change system coil Ø3mm - 32mm* 5040381 5044003 5040434 ISG3400TLK-11-FS-BIL ISG3400TWK-11-FS-BIL ISG3400WK1-11-FS-BILISG2400WK-8-FS-BIL ISG2400TWK-8-FS-BIL ISG2400TLK-8-FS-BIL 5040435 ISG3400WK4-11-WS-BIL ISG3400TLK-11-WS-BIL 5046883 ISG3400TWK-11-WS-BIL 5053098 5053582 5054459 5056264
  • 4. ISG3400 series 4 Market launch ISG2400 series – heating packet Ø3mm – Ø20mm
  • 5. ISG3400 series 5 Manual coil guidance Air cooler position to fit toolholders as T3-W/…. Ergonomic storage for interchangeable pole discs, tools and cooling adapter The new ISG3400TLK ThermoGrip® modular system ISG3400 series
  • 6. ISG3400 series 6 The NEW ISG3400TLK ISG3400TLK also available with quick change coil system as ISG3400TLK-WS Shrink fit holder till outside geometry 65mm – only with Inver coil and time limit
  • 7. ISG3400 series 7 The NEW ISG3400TLK Shrink holders can be moved easily 15 Liter Emulsions tank
  • 8. ISG3400 series 8 Manual coil guiding and cooling tower movement - no compressed air required Withhin a few seconds the shrink-fit holder will be cooled with the "Cool Down" technique without moving the hot shrink-fit holder. 22l liquide tank ALLROUNDER ISG3400TWK
  • 9. ISG3400 series 9 Fully automatic process „hands free“ Optionally available with coil quick change system Fully automatic cooling and drying of the shrink-fit holder Improve drying feature after the cooling process PROFESSIONAL ISG3400WK
  • 10. ISG3400 series 10 Liquid cooler FKS3400 AutomaticAutomatic control: FKS3400A-BIL; Ident-No. 5050874 ManualManual control: FKS3400M-BIL; Ident-Nr. 5050875 The FKS3400 will launch as an STAND-ALLONE liquid cooler, which will operate independently from the shrink machine. The cooler is NOT from the control panel of ISG3400TLK controlled!
  • 12. ISG3400 series 12 Accessories Liquid cooler FKS3400 1 3HSK-40 / 50 / F636773726FKS03-HSK40/50 2HSK-25 / 326773725FKS03-HSK25/32 1SK 30 / 40 CAT 30/40 BT 30/406773728FKS03-SK30/40 ImageIdent No.Designation 2 3 Air gun with spiral tube for FKS3400Tool holders FKS3400
  • 13. ISG3400 series 13 Difference between ISG3400WK-FS and ISG3400WK-WS 200mm200mm 400mm400mm 680mm680mm 400mm400mm ISG3400WK-FS ISG3400WK-WS
  • 14. ISG3400 series 14 X XSF Software innovation ISG3400 series Two new parameter modes for the ISG3400 software will come in middle of January. Both parameter modes are for NON ThermoGrip shrink-fit holder, the first for the standard (X) geometries, the second for slim (XSF) geometries. Attention: You will overheat / destroy ThermoGrip shrink-fit holders with that parameter mode!
  • 15. ISG3400 series 15 Software innovation ISG3400 series To heat up several shrink-fit holder in series, the operator can now interrupt the cooling process by pressing the STOP-button. This software change will come in middle for January 2013. This software change will be in the STARTER machine like ISG2400TLK (market launch March 2013), ISG3400TLK and ISG3400TLK-WS.
  • 16. ISG3400 series 16 5049287ISGF3414 Ident No.Designation New accessories – stop block The new stop block is suitable for the new Professional series for the types: ISG2400WK, ISG3400WK and ISG3400WK-WS.
  • 17. ISG3400 series 17 Image 1: Inserting tool adapters Image 2: Coil positioning Accessories – additional kit invers Application: Cutting edge of the tool > tool shank diameter Suitable inverse for shrinking up to machine interface HSK-A63. Induction coil only possible in combination with the quick change coil technology (... WS ...) possible. Induction coil also suitable for the earlier models of the ISG3200 series. Shrink process: Example ISG3400WK-WS with Inverse-kit ISGZ3400WK-INV 1. Insert the tool holder extension together with tool adapters HSK-A63 2. Place the shrink-fit holder as shown in Image 3. Plug in the inverse coil 4. Position the stop block shown in Image 2 (top shrink-fit holder = top inverse coil) 5. Select "inverse shrinking" in the menu ISG3400TWK-WS + ISG3400WK-WS ISGZ3400WK-INV; 5051051 ISG3400TLK-WS ISGZ3400TLK-INV; 5051052
  • 18. ISG3400 series 18 Easy water level identification Min / Max Water level identification for easy tank filling. One litre of emulsion must be added. Level switch When minimum water level switch is activated a message stating „Please fill water tank”
  • 19. ISG3400 series 19 Improved drying feature Improved drying feature
  • 20. ISG3400 series 20 Optimised and improved servicing: Easy module replacement: All electrical components are combined in the heating module, and can be changed quickly in a service case.
  • 21. ISG3400 series 21 Two Machine reference plates Two Machine reference plates Because of the modular concept, two data plates are always present on every machine. Two Machine reference plates Where inventory lists are used by companies – This data serial number must be registered.
  • 22. ISG3400 series 22 8.000€ 8.500€ 9.000€ 9.500€ 10.000€ BILZISG3400WK HAIMERComfortNG HOFFMANNSG1 BILZISG3400TWK
  • 23. ISG3400 series 23 „„Cool DownCool Down““ liquid coolingliquid cooling •• No damage of the cutting edge byNo damage of the cutting edge by cooling elementscooling elements •• Outside geometry independentOutside geometry independent •• 10x more efficient than contact10x more efficient than contact cooling systemscooling systems Heating and coolingHeating and cooling in one positionin one position ThermoGripThermoGrip®® modular systemmodular system •• CustomizationCustomization •• Easy upgradingEasy upgrading •• No risk of burning your handsNo risk of burning your hands •• No moving of hot shrinkNo moving of hot shrink--fit holdersfit holders Technical AdvantagesTechnical Advantages Customer BenefitsCustomer Benefits
  • 26. ISG3400 series 26 ISG 2400… ISG3400… ISG3400..WS Explanation designation ISG3400 series
  • 27. ISG3400 series 27 ISG…WK Stand alone machine with liquid cooling and drying ISG…TLK Desktop (table) machine with air cooling Explanation designation ISG3400 series Desktop (table) machine with liquid cooling ISG…TWK
  • 28. ISG3400 series 28 Technical information 5053098 ISG2400TLK-11-FS-BIL Clamping range SC: 3mm - 20mm Clamping range HSS: 6mm - 20mm Coil: fixed Max. Tool length: 350mm @ HSK-A63 Max. cooling length: 160mm @ HSK-A63 Cooling type: Air cooled (Optional liquid cooler). Cooling time: 300s (20s) Water tank: - Max. machine interface: HSK-A100 und SK50 Dimension (DxWxH): 780x535x950 Weight: XXX kg
  • 29. ISG3400 series 29 Technical information 5044003 ISG3400TLK-11-FS-BIL Clamping range SC: 3mm - 32mm Clamping range HSS: 6mm - 32mm Coil: fixed Max. Tool length: 350mm @ HSK-A63 Max. cooling length: 160mm @ HSK-A63 Cooling type: Air cooled (Optional liquid cooler). Cooling time: 300s Water tank: - Max. machine interface: HSK-A100 und SK50 Dimension (DxWxH): 780x535x950 Weight: XXX kg
  • 30. ISG3400 series 30 Technical information 5053582 ISG2400TWK-11-FS-BIL Clamping range SC: 3mm - 20mm Clamping range HSS: 6mm - 20mm Coil: fixed Max. Tool length: 400mm @ HSK-A63 Max. cooling length: 160mm @ HSK-A63 Cooling type: Liquid cooling desktop machine Cooling time: 20s Water tank: 22l Max. machine interface: HSK-A100 und SK50 Dimension (DxWxH): 800x560x950 Weight: 66 kg
  • 31. ISG3400 series 31 Movie: http://www.youtube.com/user/BilzTools?blend=2&ob=5 Technical information 5040381 ISG3400TWK-11-FS-BIL Clamping range SC: 3mm - 32mm Clamping range HSS: 6mm - 32mm Coil: fixed Max. Tool length: 400mm @ HSK-A63 Max. cooling length: 160mm @ HSK-A63 Cooling type: Liquid cooling desktop machine Cooling time: 20s Water tank: 22l Max. machine interface: HSK-A100 und SK50 Dimension (DxWxH): 800x560x950 Weight: 66 kg
  • 32. ISG3400 series 32 Technical information 5054459 ISG2400WK-11-FS-BIL Clamping range SC: 3mm - 20mm Clamping range HSS: 6mm - 20mm Coil: fixed Max. Tool length: 400mm @ HSK-A63 Max. cooling length: 200mm @ HSK-A63 Cooling type: Liquid cooling “Cool down” with drying Cooling time: 20s Water tank: 40 l Max. machine interface: HSK-A100 und SK50 Dimension (DxWxH): 800x560x1720 Weight: 150 kg
  • 33. ISG3400 series 33 Technical information 5040434 ISG3400WK-11-FS-BIL Clamping range SC: 3mm - 32mm Clamping range HSS: 6mm - 32mm Coil: fixed Max. Tool length: 400mm @ HSK-A63 Max. cooling length: 200mm @ HSK-A63 Cooling type: Liquid cooling “Cool down” with drying Cooling time: 20s Water tank: 40 l Max. machine interface: HSK-A100 und SK50 Dimension (DxWxH): 800x560x1720 Weight: 150 kg
  • 34. ISG3400 series 34 Technical information 5040435 ISG3400WK-11-WS-BIL Clamping range SC: 3mm – 32 (50) mm Clamping range HSS: 6mm – 32 (50) mm Coil: Quick change system - expandable up to diameter 50mm Max. Tool length: 680mm @ HSK-A63 Max. cooling length: 400mm @ HSK-A63 Cooling type: Liquid cooling “Cool down” with drying Cooling time: 20s Water tank: 40 l Max. machine interface: HSK-A100 und SK50 Dimension (DxWxH): 800x560x1720 Weight: 150 kg
  • 35. ISG3400 series 35 Automatic control: FKS3400A-BIL; Ident-No. 5050874 Manual control: FKS3400M-BIL; Ident-Nr. 5050875 Max. Cooling length: 350mm @ HSK-A63 Type of cooling: Liquid with drying Cooling time: 20s Tank volume: 15 l Max. Spindle connection: HSK-A100 und SK50 Air pressure: 6 bar Dimensions (WxDxH): 424 x 516 x 700 Weight: 22 kg Technical information
  • 37. ISG3400 series 37 ISG3400WK-WS Coil #2 (6726142) + Which equipment is needed to shrink up to Ø 50mm?
  • 38. ISG3400 series 38 The PROFESSIONAL series requires 4bar compressed air supply: ISG2400WK, ISG3400WK & ISG3400WK/WS Which shrink machine needs a pneumatic connection?
  • 39. ISG3400 series 39 NOTHING !!! The units are delivered fully assembled so just “Plug and Shrink” Power supply 3x400V / 16 A What must be considered when installing the ISG3400TWK & TLK?
  • 40. ISG3400 series 40 Step 1: Take the flexible protection mat aside, and remove the bottom plate Step 2: Fill up the tank up to the liquid level indicator: How can the tank of the ISG3400TWK be filled and cleaned?