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LECTURE NO.
13
AS 211 – CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY
UNIT 2
INORGANIC
INDUSTRIAL
MATERIALS
AS 211 – CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY
LECTURE
NO.
13
1. Define Abrsasives
2. Determine the types of abrasives and their
chemical compositions
3. Determine the common uses of abrasives
4. Discuss the properties of abrasives
LESSON
OBJECTIVES
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
What are
Abrasives?
ABRASIVES
Abrasives are hard
substances, often a
mineral, used for
grinding, shaping,
and polishing other
materials.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
ABRASIVES
Abrasives are
primarily used in
metalworking
because their grains
can penetrate even
the hardest metals
and alloys.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
What are types of
abrasives and their
composition?
TYPES OF ABRASIVES
There are two types of
abrasives:
1. Natural Abrasives
2. Synthetic Abrasives
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
TYPES OF ABRASIVES
Natural Abrasives are those
that are obtained from nature
and occur as minerals or rocks
in the crust of the earth.
They can be:
a. Non-siliceous abrasives
b. Siliceous abrasives
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
TYPES OF ABRASIVES
Non-siliceous abrasives
are natural abrasives that
does not contain silica
such as:
a. Diamond (C)
b. Corundum (Al2O3)
c. Emery (Al2O3)
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
Diamond
Corundum
Emery
TYPES OF ABRASIVES
Siliceous abrasives are
natural abrasives that contain
silica such as:
a. Quartz (SiO2)
b. Garnet (X3Y2(SiO4)3
c. Pumice (primarily SiO2)
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
Quartz
Garnet
Pumice
TYPES OF ABRASIVES
Talc
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
Sandstone Limestone
Mg3Si4O10(OH)2 Quartz and Feldspar (silicates) CaCO3
TYPES OF ABRASIVES
Synthetic Abrasives are
manufactured to have well defined
and controlled properties of
hardness, roughness, and type of
structure.
a. Carborundum (Silicon carbide)
b. Alundum (Aluminum oxide)
c. Norbide (Boron carbide)
d. Borazon (CBN, Cubic Boron Nitride)
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
Carborundum
Alundum
Norbide
Borazon
What are common
uses of Abrasives?
USES OF ABRASIVES
The following are the
common uses of abrasives:
1. Grinding
2. Polishing
3. Buffing
4. Drilling
5. Cutting
6. Sanding
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
USES OF ABRASIVES
Grinding
An abrasive machining
process that removes very
fine quantities of
deformed surface from a
workpiece for a smoother
finish before polishing.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
USES OF ABRASIVES
Polishing
Surface enhancement by
means of metal removal
using an abrasive belt,
grinding wheel, and other
abrasive media.
It removes large amounts
of metal from a particular
surface.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
USES OF ABRASIVES
Buffing
The processing of metal
surface to give a specific
or desired finish. It is a
less harsh process which
leads to smoother,
brighter finish.
Bright mirror finishes are
actually buffed.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
USES OF ABRASIVES
Drilling
A cutting process that
uses a drill bit to cut or
enlarge a hole in solid
materials.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
USES OF ABRASIVES
Cutting
The separation of a
physical object into two
portions though the
application of an acutely
directed force.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
USES OF ABRASIVES
Sanding
A process of smoothing
surfaces using sandpaper.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
What are important
properties of
Abrasives?
PROPERTIES OF
ABRASIVES
The following are some of the
important properties of
abrasives.
1. Hardness
2. Toughness
3. Resistance to Attrition
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
PROPERTIES OF
ABRASIVES
Hardness
The most important property
of an abrasive.
Defined as the resistance of a
material to localized
deformation.
The abrasive should be harder
than the material to which it
will be used.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
PROPERTIES OF
ABRASIVES
Mohs Scale of Hardness
A rough measure of the
resistance of a smooth
surface to scratching or
abrasion.
Devised by German
mineralogist Friedrich
Mohs in 1812.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
PROPERTIES OF
ABRASIVES
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
PROPERTIES OF
ABRASIVES
Toughness refers to the
resistance of a material to
fracture
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
PROPERTIES OF
ABRASIVES
Resistance to Attrition
is the resistance from
wearing away of a surface
typically by friction of
abrasion.
AS 211 - CHEMISTRY FOR TECHNOLOGISTS
BACHELOR OF TECHNOLOGY Preparedby:
ALVIN Z. GRULLA, LPT
ChemistryInstructor
VIDEOS
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Lecture-13-AS-211-Abrasives.pptx

  • 1. LECTURE NO. 13 AS 211 – CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY UNIT 2 INORGANIC INDUSTRIAL MATERIALS
  • 2. AS 211 – CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY LECTURE NO. 13 1. Define Abrsasives 2. Determine the types of abrasives and their chemical compositions 3. Determine the common uses of abrasives 4. Discuss the properties of abrasives LESSON OBJECTIVES AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 4. ABRASIVES Abrasives are hard substances, often a mineral, used for grinding, shaping, and polishing other materials. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 5. ABRASIVES Abrasives are primarily used in metalworking because their grains can penetrate even the hardest metals and alloys. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 6. What are types of abrasives and their composition?
  • 7. TYPES OF ABRASIVES There are two types of abrasives: 1. Natural Abrasives 2. Synthetic Abrasives AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 8. TYPES OF ABRASIVES Natural Abrasives are those that are obtained from nature and occur as minerals or rocks in the crust of the earth. They can be: a. Non-siliceous abrasives b. Siliceous abrasives AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 9. TYPES OF ABRASIVES Non-siliceous abrasives are natural abrasives that does not contain silica such as: a. Diamond (C) b. Corundum (Al2O3) c. Emery (Al2O3) AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor Diamond Corundum Emery
  • 10. TYPES OF ABRASIVES Siliceous abrasives are natural abrasives that contain silica such as: a. Quartz (SiO2) b. Garnet (X3Y2(SiO4)3 c. Pumice (primarily SiO2) AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor Quartz Garnet Pumice
  • 11. TYPES OF ABRASIVES Talc AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor Sandstone Limestone Mg3Si4O10(OH)2 Quartz and Feldspar (silicates) CaCO3
  • 12. TYPES OF ABRASIVES Synthetic Abrasives are manufactured to have well defined and controlled properties of hardness, roughness, and type of structure. a. Carborundum (Silicon carbide) b. Alundum (Aluminum oxide) c. Norbide (Boron carbide) d. Borazon (CBN, Cubic Boron Nitride) AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor Carborundum Alundum Norbide Borazon
  • 13. What are common uses of Abrasives?
  • 14. USES OF ABRASIVES The following are the common uses of abrasives: 1. Grinding 2. Polishing 3. Buffing 4. Drilling 5. Cutting 6. Sanding AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 15. USES OF ABRASIVES Grinding An abrasive machining process that removes very fine quantities of deformed surface from a workpiece for a smoother finish before polishing. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 16. USES OF ABRASIVES Polishing Surface enhancement by means of metal removal using an abrasive belt, grinding wheel, and other abrasive media. It removes large amounts of metal from a particular surface. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 17. USES OF ABRASIVES Buffing The processing of metal surface to give a specific or desired finish. It is a less harsh process which leads to smoother, brighter finish. Bright mirror finishes are actually buffed. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 18. USES OF ABRASIVES Drilling A cutting process that uses a drill bit to cut or enlarge a hole in solid materials. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 19. USES OF ABRASIVES Cutting The separation of a physical object into two portions though the application of an acutely directed force. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 20. USES OF ABRASIVES Sanding A process of smoothing surfaces using sandpaper. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 22. PROPERTIES OF ABRASIVES The following are some of the important properties of abrasives. 1. Hardness 2. Toughness 3. Resistance to Attrition AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 23. PROPERTIES OF ABRASIVES Hardness The most important property of an abrasive. Defined as the resistance of a material to localized deformation. The abrasive should be harder than the material to which it will be used. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 24. PROPERTIES OF ABRASIVES Mohs Scale of Hardness A rough measure of the resistance of a smooth surface to scratching or abrasion. Devised by German mineralogist Friedrich Mohs in 1812. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 25. PROPERTIES OF ABRASIVES AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 26. PROPERTIES OF ABRASIVES Toughness refers to the resistance of a material to fracture AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor
  • 27. PROPERTIES OF ABRASIVES Resistance to Attrition is the resistance from wearing away of a surface typically by friction of abrasion. AS 211 - CHEMISTRY FOR TECHNOLOGISTS BACHELOR OF TECHNOLOGY Preparedby: ALVIN Z. GRULLA, LPT ChemistryInstructor