Sphinx manufacturing engg presentation december 2016 compressed1
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To introduce - we have very good Expertise in Fixture Designing and we have have strong Domain Expertise to cater the needs of BIW . We have a Hands on Experience of working on Worldwide Standards commonly used in European Quality. To inform, recently we have executed few very small to big projects ( BMW-F48, BMW-G3x/G2x, BMW G38, VW 378/379, VW 376, VW 54x, VW MQB, VW326, VW 250/251, Tesla S, AU651, AU49x, AU426, JLR X260, RR11/12/31, PO536, AU 58x, VW 536, BMW G01/G02, JLR X540 etc.) for German Customers (Tier one Supplier) from Concept to 2D.
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Sphinx manufacturing engg presentation december 2016 compressed1
- 1. Sphinx Worldbiz Ltd Manufacturing Engineering Presentation “Your Partner in Reducing Product Development Time & Costs”
- 2. Company Profile Quality Policy Sphinx complies with ISO 9001 and ISO 27001 to meet or exceed customer's requirements. The success of Sphinx depends on our commitment to employee involvement, continuous improvement, and improved business performance goals. Sphinx Worldbiz Limited is a modern engineering company, dedicated to provide high quality design and product development services for industry. We offer full range of design and product development services from idea generation and problem-solving to ramp-up and training. Our assignments cover wide range of fields of industry. We aim to build up long-term cooperation and fully satisfy our clients design and product development needs. We are a complete design development consultancy that combines our innovative thinking and engineering background to create unique designs, we then develop them from concept to manufacture. Sphinx provides a unique blend of design creativity and engineering talent. Our expertise allows clients to remain focused on their own goals as we efficiently handle all of their design requirements. Our proven approach will reduce your design & development times, streamline your project and ultimately improve your business tool 1/25/2017
- 3. Company History Opened dedicated office for BIW Fixture Design in Pune Strength went up from 170 in Year 2014 to 230 in Year 2016 2014 - 2016 Foray into Mfg Engineering Foray into Formability analysis Foray into metal prototype Business Strength increased to 150 2009-2013 Shifted to NOIDA Office with 7500 sq. ft. floor area Foray into Software Development New Customers added like L&T,BHEL and NTPC 2007 New Customers added like Maruti , Ford, GM, Escorts and Claas 2003 Associated with ICML and designed Rhino SUV 1999 Strength of company went up to 30 1998 Incorporat ion Started with 5 Engineers 1996 1/25/2017
- 4. Weld Shop Tool Design Service Capabilities SPHINX is a full service Engineering consulting with a global reach that provides its clients with the right solutions to every project. We provide complete end to end solutions in Automotive Body-in-White , OLP (Off –Line-Programming ), Arc Welding & 3D simulation for robotic lines. 1/25/2017
- 5. Who We Are: 1/25/2017 Sphinx offers a complete BIW Fixture Designing solution and Robot Simulation solution for automation of production lines around the world. Starting from the product to manufacture, we design and manage the production process, designing production and assembly lines (tooling and welding cells, robotics, palletizing, automation, special machines, laser, computer vision, etc.). Sphinx can supply highly skilled and specialized engineers trained in all manners of simulation and CAD packages. Our effort is focused on providing simulation and engineering solutions to a wide range of Customers. Our quality standards are applied to the design development and validation so as to reach high quality products for the fastest deployment on the customer's site. Our engineers make use of state-of-the-art quality control tools that ensure competitive pricing. BIW Standard Experts :
- 6. Weld Shop Tool Design • Tooling Design • Prototype & CKD Tooling • Production Tooling • Arc Welding Tooling • Material Handling Equipment • Weld Gun Study • Ergonomic Analysis Sheet Metal Production Solutions 1/25/2017
- 8. PLANNING & SIMULATION Projects Sphinx 1/25/2017
- 9. SERVICES: - Spot plans - Sop - Standard Process Designer + integr. Robcad customization ; - Layout and foundation plan - Cycle timing, - Weld gun arm shape design, - Kinematics, - Ergonomic analysis, - Documentation - OLP and Start-up on site Project Management : ROBCAD & Process Simulate Studies
- 10. Body Side , Side Panels , Doors, Frames Underbodies Wheel Houses Front Panels , Dashboards, Dash panel Body in White Sub-Frame Production
- 11. 1/25/2017 Selected Projects: 2011/2012/2013 Amarok “Cargo Box “ Hannover MQB 37-X (GOLF- LEON) Seitenteil –Stirwand -Saüle-A- Saüle-C Radhaus hinten außen (Body side -Dash Board- A-Pilar- Wheel Housing) Wolfsbourg (OLP integration Mod.379 Stirwand - Saule A with Mod. 370 ) Zwickau - Czech Republic - Barcelona BODEN VORN “ PORSCHE CAJUN” Boden hinten / Rear Floor Leipzig (Germany) 2013/2014 /2015 Currently JAGUAR LAND ROVER X-760 X-761 L-560 West Midland ( U.K. ) Planning and Simulation Project Details
- 13. Support for design and development of BIW Welding fixtures, Grippers, Inspection fixtures, Assembly fixtures and Tooling in the following areas : • Design from concepts. • Modification of existing design. • Detail / manufacturing designs. • Generation of BOM in excel format and also using software like KSL. • Technical Documentation like spot plan, shim plans, seam plan etc. • Designing of complete CO2 welding cells. Our team is conversant with 3D design and detailing standards of various OEMs Tooling Engineering Capabilities 1/25/2017
- 14. VW - 250, 251 Design of tackle for Body-side 1/25/2017
- 15. VOLKSWAGEN- VW54X Gripper for back door panel 3D
- 16. VOLKSWAGEN- VW54X Handling gripper for member complete 3D
- 17. VOLKSWAGEN- VW54X Handling gripper for door 3D
- 18. VOLKSWAGEN- VW326-LWB Handling gripper for bodyside 3D and 2D
- 19. VW376 3D finish and Detailing of Setting Jig of Rear panels 1/25/2017
- 20. VW376 3D finish and Detailing of Body side Greifer 1/25/2017
- 21. VW 3D finish and Detailing of Engine Compatment 1/25/2017
- 22. FORD- C519 END EFFECTOR 3D+2D(85R2) SOW: With use of ref data create new Gripper concept as per new production part.
- 27. FORD- B515 BODYSIDE QUARTER INNER 3D+2D
- 28. FORD- B515 BODYSIDE QUARTER INNER 3D+2D
- 33. VOLKSWAGEN- VW-Porsche PO62x Tueren CMT welding fixture for Door complete 3D and 2D
- 40. 1/25/2017 BMW-G38 PROCESS COMBI GRIPPER FOR TUNNEL & BBL
- 45. BMW G38 Design Docking Fixture/ Gripper for Under body 1/25/2017
- 46. BMW G38 Design Combi gripper for Under body 1/25/2017
- 47. BMW-F48 3D finish and Detailing Door Side Seal 1/25/2017
- 48. TESLA_X_BFS01-02 Design of Prototype welding fixture for ‘body-side outer front’ 1/25/2017
- 49. TESLA_X_BFS03-04 Design of Prototype welding fixture for ‘body-side inner front’ 1/25/2017
- 50. General Motors Design of Combo Handling Gripper for ‘Panel B pillar Inner Upper’ 1/25/2017
- 52. • Detailed Manufacturing Drawings • Bill Of Materials (BOM) • Weld Point Documentation Detailing & Documentation 1/25/2017
- 54. VW_AU426_Q5 Detailing _ZSB and Details 1/25/2017
- 56. VW_AU426_Q5 Detailing _ EURO gripper 1/25/2017
- 57. VW_AU426_Q5 Detailing _ KSL BOM generation 1/25/2017
- 58. Generation of BOM Excel Sheet BOM BOM for customer using software KSL 1/25/2017
- 60. BMW BOM GENERATION BY BOM SOFTWARE 1/25/2017
- 62. References The team has people with vast expertise in the area of BIW fixture design and simulation. The past experience includes prestigious projects like: BMW R56 VW 376 AU 426 AC 238 PORSCHE PO62x JLR X260 BMW F33 VW 378/379 AU 276 DC BR212 PORSCHE CAJUN X-760/ X-761 BMW F36 VW 483 AU 494 PORSCHE PO536 L-560 BMW F45 VW 326 AU 493 PORSCHE BY634 X - 540 BMW F60 VW 54x AU 651 Ford B2e PORSCHE PO416 X - 590 BMW G38 VW 370 AU 49X Ford B299 PORSCHE PO661 BMW G2x/G3x VW 416 AU 37XX Ford V408 PORSCHE PO664 BMW F39 VW 626 AU 48X Ford C519 BMW F48 VW 250/251 AU 58X Ford B515 RR 11/12/31 BMW X3 VW MQB-A0 AU 536 TESLA S BMW G01/G02 VW 276 AU 583 TESLA PROTOTYPE BMW F30 VW 270 BMW F32 VW 536 SK48x LB636 V431 SK326 FIAT X6H AND MANY MORE……..
- 63. Proposed Engagement Models Flexible engagement models to meet customer needs Dedicated / Project based Blended / Hybrid ( Off-shore ) ( Onsite + Off-shore - Project based ) Onsite ( At customer’s location) 1/25/2017
- 64. Capacities Capacities per year •Fixture Design in Catia V5 c. 96 000 h •Fixture Design in FIDES c. 15 000 h Software Resources • CATIA V5 – 24x • Unigraphics – 8x • FIDES – 8x 56 Full-time employees •48 Fixture Designers in CATIA •8 Fixture Designers in FIDES 1/25/2017
- 65. Value Proposition Domain Knowledge And expertise • 20+ years of engineering pedigree • Capability to handle multi – portfolio, SLA driven outsourcing assignments Cost Savings of 20% to 30% And faster time to market • Innovative Pricing models • Flexible engagement models • Faster time to market, by utilizing Two Shift operation Resource capability / Availability • Large pool of talented resources • Buffer resource to meet ad-hoc requirement • Good Domain Leadership available Minimize Risk • Support team readily available • Balance project team structure having strong project implementation experience 1/25/2017
- 66. Thank You. If you would like some more information or have any questions, please feel free to contact us. Sphinx Worldbiz Ltd A27-C, Sector 16 Noida 201 301 INDIA Phone: +91-120-4736400 Mobile: +91-9873905067 Email: a.surana@sphinxworldbiz.com Website: www.sphinxworldbiz.com Sphinx Worldbiz Ltd 804, 8th Floor, Pride Icon, Kharadi , PUNE-411014, INDIA Phone: +91-20 65205602 Email: info@sphinxworldbiz.com Website: www.sphinxworldbiz.com 1/25/2017