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© 2021, IJPBA. All Rights Reserved 135
ISSN 2582 – 6050
RESEARCH ARTICLE
Formulation and In Vitro Evaluation Mirtazapine Oral Disintegrating Tablets by
Sublimation Method
Mora Sri Snigdhanjani1
, Nayudu Teja2
1
V. V. Institute of Pharmaceutical Sciences, Gudlavalleru, Krishna, Andhra Pradesh, India, 2
Department of
Medical Devices, National Institute of Pharmaceutical Education and Research, Hyderabad, Telangana, India
Received: 20 June 2021; Revised: 30 July 2021; Accepted: 01 September 2021
ABSTRACT
For the past one decade, there has been an enhanced demand for more patient friendly and compliant
dosage forms.As a result, the demand for developing new technologies has been increasing annually. Since
the development cost of a new drug molecule is very high, efforts are now being made by pharmaceutical
companies to focus on the development of new drug dosage forms for existing drugs with improved safety
and efficacy together with reduced dosing frequency, and the production of more cost-effective dosage
forms. For most therapeutic agents used to produce systemic effects, the oral route still represents the
preferred way of administration, due to its several advantages and high patient compliance compared to
many other routes. Mirtazapine is a tetracyclic piperazino-azepine antidepressant agent that was initially
approved for the treatment of major depressive disorder in the Netherlands in 1994. Drug and excipient
compatibility was confirmed by comparing spectra of Fourier transform infrared analysis of pure drug
with that of various excipients used in the formulation. The results of the drug-excipient compatibility
studies revealed that there was no chemical interaction between the pure drug and excipients.
Keywords: Mirtazapine, tablets, sublimation method
INTRODUCTION
For the past one decade, there has been an enhanced
demand for more patient friendly and compliant
dosage forms. As a result, the demand for
developing new technologies has been increasing
annually.[1]
Since the development cost of a new drug
molecule is very high, efforts are now being
made by pharmaceutical companies to focus on
the development of new drug dosage forms for
existing drugs with improved safety and efficacy
together with reduced dosing frequency, and the
production of more cost-effective dosage forms.
For most therapeutic agents used to produce
systemic effects, the oral route still represents the
*Corresponding Author:
Mora Sri Snigdhanjani,
E-mail: anjanisnigdha97@gmail.com
preferred way of administration, due to its several
advantages and high patient compliance compared
to many other routes.[2]
Tablets and hard gelatin capsules constitute a major
portion of drug delivery systems that are currently
available. However, many patient groups such as
the elderly, children, and patients who are mentally
retarded, uncooperative, nauseated, or on reduced
liquidintake/dietshavedifficultiesswallowingthese
dosage forms. Those who are traveling or have little
access to water are similarly affected.[3]
To fulfill
these medical needs, pharmaceutical technologists
have developed a novel oral dosage form known
as orally disintegrating tablets (ODTs) which
disintegrate rapidly in saliva, usually in a matter
of seconds, without the need to take it water.
Drug dissolution and absorption as well as onset
of clinical effect and drug bioavailability may be
significantly greater than those observed from
conventional dosage forms.[4,5]
Although chewable
Available Online at www.ijpba.info
International Journal of Pharmaceutical  BiologicalArchives 2021; 12(3):135-139
Snigdhanjani and Teja: Formulation and in vitro evaluation mirtazapine oral disintegrating tablets
IJPBA/Jul-Sep-2021/Vol 12/Issue 3 136
tablets have been on the market for some time,
they are not the same as the new ODTs. Patients
for whom chewing is difficult or painful can use
these new tablets easily. ODTs can be used easily
in children who have lost their primary teeth but do
not have full use of their permanent teeth.[6,7]
ODTs technology, which makes the tablets
dissolve or disintegrate in the oral cavity without
any additional water intake, has drawn a great deal
of attention. ODTs are a solid dosage form that
provides the rapid disintegration or dissolution
of solid to present as suspension or solution form
even when placed in the mouth under limited
biofluid.[2,8]
ODTs are known by various names
such as oral dispersible tablets, quick disintegrating
tablets, fast disintegrating tablets, fast or rapid
dissolving tablets, porous tablets, mouth dissolving
tablets, and rapimelts. The excipients used in
ODT technology are usually hydrophilic in
nature and can be selected on the basis of drug’s
physicochemical properties such as hydrophilicity
or hydrophobicity. If the active pharmaceutical
ingredient is hydrophobic in nature, then dosage
form is called disintegrating tablet whereas, if it
is hydrophilic, then the dosage form is called fast
dissolving tablet. The ODT formulation defined
by the Food and Drug Administration (FDA) as “a
solid dosage form containing medicinal substances
which disintegrates rapidly, usually within a matter
of seconds when placed on the tongue.” The U.S.
FDA approved Zydis, ODT formulation of Claritin
(loratadine) in December 1996. It was followed by a
Zydis ODT formulation of Klonopin (clonazepam)
in December 1997, and a Zydis ODT formulation
of Maxalt (rizatriptan) in June 1998. Further, a
number of drugs have been approved by regulatory
authorities for ODT formulations. The aim of this
article is to review the advantages, limitations,
formulation challenges, manufacturing techniques,
patented technologies, marketed formulations, and
evaluation tests of ODTs.[2,8-19]
Drug Profile
Mirtazapine
Description
Mirtazapine is a tetracyclic piperazino-azepine
antidepressant agent that was initially approved for
the treatment of major depressive disorder (MDD)
in the Netherlands in 1994.
This drug was first manufactured by Organon
Inc. and received FDA approval in 1997 for the
treatment of MDD. The effects of this drug may
be observed as early as 1 week after beginning
therapy.
In addition to its beneficial effects in depression,
mirtazapine has been reported to be efficacious
in the off-label management of various other
conditions. It may improve the symptoms of
neurological disorders, reverse weight loss caused
by medical conditions, improve sleep, and prevent
nausea and vomiting after surgery.
Excipient Profile
Sodium starch glycolate
Synonyms: Carboxymethyl starch, sodium salt;
Explosol; Glycolys.
Chemical Name and CAS Registry Number:
Sodium carboxymethyl starch [9063-38-1].
Applications in Pharmaceutical Formulation
or Technology
It is widely used in oral pharmaceuticals as a
disintegrant in capsule and tablet formulations
[Figure 1]. It is commonly used in tablets prepared
by either direct compression or wet granulation
processes [Figure 2]. The usual concentration
employed in a formulation is between 2% and
8%, with the optimum concentration about
4%, although in many cases, 2% is sufficient
Figure 1: Solubility of mirtazapine
Snigdhanjani and Teja: Formulation and in vitro evaluation mirtazapine oral disintegrating tablets
IJPBA/Jul-Sep-2021/Vol 12/Issue 3 137
[Figure 3]. Disintegration occurs by rapid uptake
of water followed by rapid and enormous swelling.
Althoughtheeffectivenessofmanydisintegrantsis
affected by the presence of hydrophobic excipients
such as lubricants, the disintegrant efficiency of
sodium starch glycolate is unimpaired. Increasing
the tablet compression pressure also appears to
have no effect on disintegration time. Sodium
starch glycolate has also been investigated for use
as a suspending vehicle.
Description
Sodium starch glycolate is a white to off-white,
odorless, tasteless, free-flowing powder. The PhEur
2005 states that it consists of oval or spherical
granules, 30–100 μm in diameter, with some less
spherical granules ranging from 10 to 35 ÎĽm in
diameter [Tables 1 and 2].[20-34]
Table 1: Materials used
S. No. Materials Company
1. Mirtazapine Spectrum Labs; Hyderabad.
2. Sodium starch glycolate Signet Chemical Corp., Mumbai
3. Croscarmellose sodium Signet Chemical Corp., Mumbai
4. Crospovidone Signet Chemical Corp., Mumbai
5. Aspartame Signet Chemical Corp., Mumbai
6 Microcrystalline cellulose Aurobindo Pharma Ltd.;
Hyderabad.
7. Talc S.D. Fine Chem. Ltd.; Chennai.
9 Magnesium stearate S.D. Fine Chem. Ltd.; Chennai.
Figure 2: Infrared spectrum of mirtazapine
Figure 3: Infrared spectrum of mirtazapine and excipients
Snigdhanjani and Teja: Formulation and in vitro evaluation mirtazapine oral disintegrating tablets
IJPBA/Jul-Sep-2021/Vol 12/Issue 3 138
RESULTS AND DISCUSSION
Solubility Studies
Solubility of mirtazapine was carried out at 25°C
using 0.1 N HCl, 6.8 phosphate buffer, 7.4 pH
buffer, and purified water.[35,36]
Medium Solubility (mg/ml)
Water 0.793
0.1 N HCl 0.452
6.8 pH buffer 0.741
7.4 pH buffer 0.628
Drug Excipient Compatibility
Drug and excipient compatibility was confirmed
by comparing spectra of Fourier transform infrared
analysis of pure drug with that of various excipients
used in the formulation.
DISCUSSION
Form the drug excipient compatibility studies, we
observe that there are no interactions between the
pure drug (mirtazapine) and optimized formulation
(Mirtazapine + Excipients) which indicates that
there are no physical changes.
SUMMARY AND CONCLUSION
• The present study is an attempt to select the best
possible disintegrant – subliming combination
to formulate oral disintegrating tablets of
mirtazapine, which disintegrates in matter of
seconds in the oral cavity, thereby reducing the
time of onset of pharmacological action.
• SSG and CCS were used as disintegrants. In all
the formulations, magnesium stearate and talc
were used as lubricant and glidant, respectively.
• The results of the drug-excipient compatibility
studies revealed that there was no chemical
interaction between the pure drug and
excipients.
• Sublimationmethodwasemployedtoformulate
the tablets, because of its cost-effectiveness
and due to reduced number of manufacturing
steps.
• The pre-compression parameters such as bulk
density, tapped density, Carr’s index, and angle
of repose were determined.All the formulations
showed acceptable flow properties.
• The post-compression parameters such as
the hardness, thickness, friability and weight
variation, disintegration time, disintegration
time in oral cavity, and in vitro release were
carried out and the values were found to be
within IP limits.
• The percentage drug content of all the tablets
was found to be between 82.24 and 98.16% of
mirtazapine, which was within the acceptable
limits.
• Among all the formulations, F9 shows 99.13%
drug release at the end of 20 min. F9 contains
camphor (30 mg), it shows better % drug
release when compared to other formulations.
• Hence, F9 was considered as the optimized
formulation.
• The drug release kinetics shows that the
optimized formulation F9 follows first-order
drug release.
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  • 1. © 2021, IJPBA. All Rights Reserved 135 ISSN 2582 – 6050 RESEARCH ARTICLE Formulation and In Vitro Evaluation Mirtazapine Oral Disintegrating Tablets by Sublimation Method Mora Sri Snigdhanjani1 , Nayudu Teja2 1 V. V. Institute of Pharmaceutical Sciences, Gudlavalleru, Krishna, Andhra Pradesh, India, 2 Department of Medical Devices, National Institute of Pharmaceutical Education and Research, Hyderabad, Telangana, India Received: 20 June 2021; Revised: 30 July 2021; Accepted: 01 September 2021 ABSTRACT For the past one decade, there has been an enhanced demand for more patient friendly and compliant dosage forms.As a result, the demand for developing new technologies has been increasing annually. Since the development cost of a new drug molecule is very high, efforts are now being made by pharmaceutical companies to focus on the development of new drug dosage forms for existing drugs with improved safety and efficacy together with reduced dosing frequency, and the production of more cost-effective dosage forms. For most therapeutic agents used to produce systemic effects, the oral route still represents the preferred way of administration, due to its several advantages and high patient compliance compared to many other routes. Mirtazapine is a tetracyclic piperazino-azepine antidepressant agent that was initially approved for the treatment of major depressive disorder in the Netherlands in 1994. Drug and excipient compatibility was confirmed by comparing spectra of Fourier transform infrared analysis of pure drug with that of various excipients used in the formulation. The results of the drug-excipient compatibility studies revealed that there was no chemical interaction between the pure drug and excipients. Keywords: Mirtazapine, tablets, sublimation method INTRODUCTION For the past one decade, there has been an enhanced demand for more patient friendly and compliant dosage forms. As a result, the demand for developing new technologies has been increasing annually.[1] Since the development cost of a new drug molecule is very high, efforts are now being made by pharmaceutical companies to focus on the development of new drug dosage forms for existing drugs with improved safety and efficacy together with reduced dosing frequency, and the production of more cost-effective dosage forms. For most therapeutic agents used to produce systemic effects, the oral route still represents the *Corresponding Author: Mora Sri Snigdhanjani, E-mail: anjanisnigdha97@gmail.com preferred way of administration, due to its several advantages and high patient compliance compared to many other routes.[2] Tablets and hard gelatin capsules constitute a major portion of drug delivery systems that are currently available. However, many patient groups such as the elderly, children, and patients who are mentally retarded, uncooperative, nauseated, or on reduced liquidintake/dietshavedifficultiesswallowingthese dosage forms. Those who are traveling or have little access to water are similarly affected.[3] To fulfill these medical needs, pharmaceutical technologists have developed a novel oral dosage form known as orally disintegrating tablets (ODTs) which disintegrate rapidly in saliva, usually in a matter of seconds, without the need to take it water. Drug dissolution and absorption as well as onset of clinical effect and drug bioavailability may be significantly greater than those observed from conventional dosage forms.[4,5] Although chewable Available Online at www.ijpba.info International Journal of Pharmaceutical BiologicalArchives 2021; 12(3):135-139
  • 2. Snigdhanjani and Teja: Formulation and in vitro evaluation mirtazapine oral disintegrating tablets IJPBA/Jul-Sep-2021/Vol 12/Issue 3 136 tablets have been on the market for some time, they are not the same as the new ODTs. Patients for whom chewing is difficult or painful can use these new tablets easily. ODTs can be used easily in children who have lost their primary teeth but do not have full use of their permanent teeth.[6,7] ODTs technology, which makes the tablets dissolve or disintegrate in the oral cavity without any additional water intake, has drawn a great deal of attention. ODTs are a solid dosage form that provides the rapid disintegration or dissolution of solid to present as suspension or solution form even when placed in the mouth under limited biofluid.[2,8] ODTs are known by various names such as oral dispersible tablets, quick disintegrating tablets, fast disintegrating tablets, fast or rapid dissolving tablets, porous tablets, mouth dissolving tablets, and rapimelts. The excipients used in ODT technology are usually hydrophilic in nature and can be selected on the basis of drug’s physicochemical properties such as hydrophilicity or hydrophobicity. If the active pharmaceutical ingredient is hydrophobic in nature, then dosage form is called disintegrating tablet whereas, if it is hydrophilic, then the dosage form is called fast dissolving tablet. The ODT formulation defined by the Food and Drug Administration (FDA) as “a solid dosage form containing medicinal substances which disintegrates rapidly, usually within a matter of seconds when placed on the tongue.” The U.S. FDA approved Zydis, ODT formulation of Claritin (loratadine) in December 1996. It was followed by a Zydis ODT formulation of Klonopin (clonazepam) in December 1997, and a Zydis ODT formulation of Maxalt (rizatriptan) in June 1998. Further, a number of drugs have been approved by regulatory authorities for ODT formulations. The aim of this article is to review the advantages, limitations, formulation challenges, manufacturing techniques, patented technologies, marketed formulations, and evaluation tests of ODTs.[2,8-19] Drug Profile Mirtazapine Description Mirtazapine is a tetracyclic piperazino-azepine antidepressant agent that was initially approved for the treatment of major depressive disorder (MDD) in the Netherlands in 1994. This drug was first manufactured by Organon Inc. and received FDA approval in 1997 for the treatment of MDD. The effects of this drug may be observed as early as 1 week after beginning therapy. In addition to its beneficial effects in depression, mirtazapine has been reported to be efficacious in the off-label management of various other conditions. It may improve the symptoms of neurological disorders, reverse weight loss caused by medical conditions, improve sleep, and prevent nausea and vomiting after surgery. Excipient Profile Sodium starch glycolate Synonyms: Carboxymethyl starch, sodium salt; Explosol; Glycolys. Chemical Name and CAS Registry Number: Sodium carboxymethyl starch [9063-38-1]. Applications in Pharmaceutical Formulation or Technology It is widely used in oral pharmaceuticals as a disintegrant in capsule and tablet formulations [Figure 1]. It is commonly used in tablets prepared by either direct compression or wet granulation processes [Figure 2]. The usual concentration employed in a formulation is between 2% and 8%, with the optimum concentration about 4%, although in many cases, 2% is sufficient Figure 1: Solubility of mirtazapine
  • 3. Snigdhanjani and Teja: Formulation and in vitro evaluation mirtazapine oral disintegrating tablets IJPBA/Jul-Sep-2021/Vol 12/Issue 3 137 [Figure 3]. Disintegration occurs by rapid uptake of water followed by rapid and enormous swelling. Althoughtheeffectivenessofmanydisintegrantsis affected by the presence of hydrophobic excipients such as lubricants, the disintegrant efficiency of sodium starch glycolate is unimpaired. Increasing the tablet compression pressure also appears to have no effect on disintegration time. Sodium starch glycolate has also been investigated for use as a suspending vehicle. Description Sodium starch glycolate is a white to off-white, odorless, tasteless, free-flowing powder. The PhEur 2005 states that it consists of oval or spherical granules, 30–100 ÎĽm in diameter, with some less spherical granules ranging from 10 to 35 ÎĽm in diameter [Tables 1 and 2].[20-34] Table 1: Materials used S. No. Materials Company 1. Mirtazapine Spectrum Labs; Hyderabad. 2. Sodium starch glycolate Signet Chemical Corp., Mumbai 3. Croscarmellose sodium Signet Chemical Corp., Mumbai 4. Crospovidone Signet Chemical Corp., Mumbai 5. Aspartame Signet Chemical Corp., Mumbai 6 Microcrystalline cellulose Aurobindo Pharma Ltd.; Hyderabad. 7. Talc S.D. Fine Chem. Ltd.; Chennai. 9 Magnesium stearate S.D. Fine Chem. Ltd.; Chennai. Figure 2: Infrared spectrum of mirtazapine Figure 3: Infrared spectrum of mirtazapine and excipients
  • 4. Snigdhanjani and Teja: Formulation and in vitro evaluation mirtazapine oral disintegrating tablets IJPBA/Jul-Sep-2021/Vol 12/Issue 3 138 RESULTS AND DISCUSSION Solubility Studies Solubility of mirtazapine was carried out at 25°C using 0.1 N HCl, 6.8 phosphate buffer, 7.4 pH buffer, and purified water.[35,36] Medium Solubility (mg/ml) Water 0.793 0.1 N HCl 0.452 6.8 pH buffer 0.741 7.4 pH buffer 0.628 Drug Excipient Compatibility Drug and excipient compatibility was confirmed by comparing spectra of Fourier transform infrared analysis of pure drug with that of various excipients used in the formulation. DISCUSSION Form the drug excipient compatibility studies, we observe that there are no interactions between the pure drug (mirtazapine) and optimized formulation (Mirtazapine + Excipients) which indicates that there are no physical changes. SUMMARY AND CONCLUSION • The present study is an attempt to select the best possible disintegrant – subliming combination to formulate oral disintegrating tablets of mirtazapine, which disintegrates in matter of seconds in the oral cavity, thereby reducing the time of onset of pharmacological action. • SSG and CCS were used as disintegrants. In all the formulations, magnesium stearate and talc were used as lubricant and glidant, respectively. • The results of the drug-excipient compatibility studies revealed that there was no chemical interaction between the pure drug and excipients. • Sublimationmethodwasemployedtoformulate the tablets, because of its cost-effectiveness and due to reduced number of manufacturing steps. • The pre-compression parameters such as bulk density, tapped density, Carr’s index, and angle of repose were determined.All the formulations showed acceptable flow properties. • The post-compression parameters such as the hardness, thickness, friability and weight variation, disintegration time, disintegration time in oral cavity, and in vitro release were carried out and the values were found to be within IP limits. • The percentage drug content of all the tablets was found to be between 82.24 and 98.16% of mirtazapine, which was within the acceptable limits. • Among all the formulations, F9 shows 99.13% drug release at the end of 20 min. F9 contains camphor (30 mg), it shows better % drug release when compared to other formulations. • Hence, F9 was considered as the optimized formulation. • The drug release kinetics shows that the optimized formulation F9 follows first-order drug release. REFERENCES 1. Sastry SV, Nyshdham JR, Fix JA. Recent technological advances in oral drug delivery: A review. Pharm Sci Technol Today 2000;3:138-45. 2. Seager H. Drug-deliver products and the zydis fast-dissolving dosage form. J Pharm Pharmacol 1998;50:375-82. 3. Lindgren S, Janzon L. Dysphagia; prevalence of swallowing complaints and clinical findings. Med Clin North Am 1993;77:3-5. 4. Fu Y, Yang S, Jeong SH, Kimura S, Park K. Orally fast disintegrating tablets: Developments, technologies, taste-masking and clinical studies. Crit Rev Ther Drug Carrier Syst 2004;21:433-76. Table 2: Instruments and equipment used S. No. Instruments/Equipment Company 1. Digital balance Essae-Teraoka Ltd., DS-852j 2. Hardness tester Monsanto 3. Friability test apparatus Electro lab USP EF2 4. Hydraulic press Clit pilot press 5. Vernier caliper Pico India Ltd. 6. Tablet dissolution tester (USPII) Lab India DS8000 7. Tap density tester K.E. India 8. UV spectrophotometer PG Instruments, T60 9. FT-IR spectrophotometer Shimadzu-8400 S 10. pH meter Hanna Instruments.
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