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WCFX-R134a 
Water Cooled Hermetic Screw Chiller 
Cooling Capacity 
198-1788kW 
50Hz R 134a 
Features 
  Vertical hermetic screw compressor 
  Flooded evaporator 
  Special economic cycle 
  Muti compressors with one refrigerant circuit 
  Unique oil return system 
  High efficiency oil ballance system 
  Throttle equipment composed by modulate、globe valve and liquid level sensor 
  Advanced microcomputer control 
  Option with environment-friendly refrigerant
1 
The Dunham-Bush WCFX Water-Cooled Rotary Screw Water Chillers 
are available from 57 to 508 Rtons. Their performance has been certified by 
the Air Conditioning and Refrigeration Institute (ARI). These units are 
WC F X 27 S D N 
INTRODUCTION 
Water cooled chiller 
Flooded evaporator 
Hermetic screw compressor 
Non-standard chiller 
S˖Single compressor 
T˖Dual compressors 
Blank˖Triple compressors 
STANDARD FEATURES 
gWCFX-R134a 
Size Range 
• 23 Models from 57 to 508 Rtons at ARI standard conditions with 
certified performance 
• Multiple compressor units provide redundancy, and favorable partload 
efficiency 
Compressor 
• Quiet, reliable MSC Rotary Screw Compressors 
• Multiple rotary screw compressor design for fail-safe reliability and 
redundancy 
• Hermetic Design eliminates problematic shaft seals, inspections, 
expensive teardowns, time consuming alignments, etc. 
• Consistent unloading with dependable slide valve mechanism 
Evaporator/Condenser 
• Cleanable and Removable Integral Fin Copper Tubes for easy 
serviceability 
• One, Two or Three Water Passes Available for a wide variety of 
applications 
supplied with rotary screw compressors that are backed by 48 years of 
experience. 
The side by side evaporator/condenser arrangement makes a split 
design optional for ease of movement throughany standard commercial 
doorway. 
All units are factory run tested before shipment. 
• Removable Water Heads for service 
• Victaulic Groove Water Connections for quick installation and/or 
service 
• Full Pump Down Capacity in Condenser, therefore, pump out unit not 
required 
Microcomputer/Electrical 
• Proactive Microcomputer Controller adapts to abnormal operating 
conditions 
• Tolerant and accommodating of extreme conditions at start-up 
• Capable of controlling multiple chillers, cooling towers, pumps, etc. 
• Circuit Breaker on each multiple compressor unit 
• Unit Mounted Contactor and Time Delay for reduced Inrush Start 
• Current and Voltage transformers 
• Under Voltage Phase Failure Relay 
• Indicator lights for Compressor Overloads, High Motor Temperature, 
Micro Alarm, Control Power, Compressor Control Circuit 
NOMENCLATURE 
Compressor Code 
R 
R134a 
Dual-operation
Economizer Cycle 
Liquid refrigerant passes through the first expansion device and into 
the flash economizer where flash gas and liquid refrigerant are separated. 
The gaseous refrigerant is then drawn out of the flash economizer and into 
the vapor injection port of the compressor. The remaining liquid 
refrigerant then passes through a second expansion device which reduces 
refrigerant pressure to evaporator levels where it is then distributed evenly 
into the evaporator. 
By removing the flash gas from the flash economizer at an 
intermediate pressure, the enthalpy of the refrigerant flowing into the 
evaporator is reduced which increases the refrigeration effect and 
improves the efficiency of the refrigeration cycle about 16%DŽ 
First expansion 
 
Second expansion Condensation 
㒣⌢఼ݙࠊދࠖ䮾থ䖛⿟ 
㪌থ 
Evaporation without 
economizer 
Evaporation with 
economizer 
EnthalpyBTU/LB) 
Pressure(PSIA) 
Shell and Tube Flooded Coolers 
Compress process 
Flooded Coolers operate considerably different than Direct Expan-sion 
Coolers. They have the refrigerant in the shell side with the fluid to 
be cooled in the tubes. The liquid level of refrigerant in the shell covers 
the tubes with refrigerant. This direct contact enables the cooler to oper-ate 
more efficiently than a direct expansion cooler by having a closer 
total temperature difference (TTD). Flooded Coolers employ the most 
advanced vessel technology available today. Special internal and extern-al 
enhanced tubing provides excellent unit efficiency. These coolers are 
designed and constructed to meet the requirements of the JB4750-2003. 
and are stamped accordingly. The tubing is roll expanded into the tube 
sheets and the heads are removable and interchangeable from end-to-end 
for ease of tube maintenance. Vent and drain plugs are provided in each 
head. Two-pass coolers are supplied standard with one and three-pass 
optional. 
Shell and Tube Condenser 
The condenser is a cleanable shell and tube type with high efficiency 
external and internal enhanced copper tubes, mechanically expanded into 
heavy fixed steel tube sheets. The condenser is sized for full refrigerant 
pump down capacity and the shell side is equipped with dual refrigerant 
relief devices. Vent and drain fittings are provided in each head and the 
heads are removable for tube cleaning and serviceability. 
Compressor 
The Dunham-Bush rotary screw compressor is a positive displace-ment 
helical-axial design for use with high pressure refrigerants. 
• The compressor consists of two intermeshing helical grooved rotors, a 
drive rotor and a driven rotor, in a stationary housing with suction and 
discharge gas ports. 
• Uniform gas flow, even torque and positive displacement, all provided 
by pure rotary motion contributes to vibration-free operation over a wide 
range of operating conditions. Intake and discharge cycles overlap,effect-ively 
producing a smooth, continuous flow of gas. 
• No oil pump is required for lubrication or sealing purposes. Oil is dist-ributed 
throughout the compressor by the pressure differential between 
the suction and the discharge cavities. 
Discharge Port 
Oil Deflection 
Plate 
Hermetic Motor 
Housing 
Vapor Injection 
Port 
Slide Valve 
Compressor 
Shell 
Oil Seperator 
Motor 
Suction Filter 
Suction Port 
Rotors 
Oil Level 
Glass 
2 g:);5D
Simplified Capacity Control 
The slide valve mechanism for capacity modulation and part-load 
operation is an outstanding feature. 
• The moving parts are simple, rugged and trouble-free. The slide mech-anism 
is hydraulically actuated. 
• Package capacity reduction can be down to as low as 25% without 
HGBP by progressive movement of slide valves away from their stops. 
• Capacity reduction is programmed by an exclusive electronically initi-ated, 
hydraulically actuated control arrangement. 
Positive Displacement Direct Connected 
The compressor is directly connected to the motor without any comp-licated 
gear systems to speed up the compressor and thus detract from 
the overall unit reliability. 
Oil Separator 
Each compressor is provided with an integral oil separator located 
adjacent to the discharge gas port. 
• The separator is a multi-layered mesh element which effectively sepa-rates 
oil from the gas stream. 
• The oil drains into the sump and the discharge gas passes around the 
deflection plate. An oil drain valve is located near the bottom of the oil 
sump. 
Main Bearings 
Each rotor is fitted with a set of anti-friction tapered roller bearings. 
They carry both radial and thrust loads. 
Rotors 
The latest asymmetrical rotor profiles of patented Dunham-Bush 
design assure operation at highest efficiencies. Rotors are precision 
machined from AISI 1141 bar stock and case hardened. 
3 g:);5D 
Castings 
All housings are manufactured of high grade, low porosity,cast iron. 
Solid State Motor Protection. The motor winding protection module used 
in conjunction with sensors embedded in the compressor motor windings 
is designed to prevent the motor from operating at unsafe operating tem-peratures. 
The overloads for the motor are also solid state. 
Display Information 
The alphanumeric liquid crystal display utilizes easy-to-understand 
menu-driven software.Inexperienced operators can quickly work through 
these menus to obtain the information they require or to modify control 
parameters. More experienced operators can bypass the menu systems, if 
desired, and move directly to their requested control function. Easily 
accessible measurements include: 
• Leaving chilled water temperature 
• Evaporator pressure 
• Condenser pressure 
• System voltage 
• Number of compressor starts 
• Compressor contactor status 
• Water temperature reset value 
• Water flow switch status 
• External start/stop command status 
Advanced Microcomputer Control is a standard feature on all Dunham- 
Bush Rotary Screw Water Cooled Chillers monitoring analog and digital 
inputs to achieve precise control of the major operational and protective 
functions of the unit. 
Programmable Logic Controller (PLC) allows finger-tip user inter-action. 
Its simple-to-use push button keyboard and menu-driven software 
provide access to operating conditions, control setpoints and alarm hist-ory 
clearly displayed on a prominent multi-line alphanumeric display. 
An easy-to-install, inexpensive modem option allows remote reading of 
operating parameter updates. The Dunham-Bush microcomputer insures
4 
g:);5 
㋏㒳᥻ࠊ੠ֱᡸࡳ㛑 
䕧ܹ∈⏽䆒ᅮؐˈᑊᇚᖂ⬉㛥㕂Ѣ㞾ࡼ᥻ࠊԡ㕂ህৃᅲ⦄ދ∈ 
ߎষ⏽ᑺⱘ᥻ࠊDŽᴎ㒘᥻ࠊ㋏㒳ḍ᥂ދ∈ߎষ⏽ᑺ䇗㡖⒥䯔ⱘᎹ԰ 
ԡ㕂DŽय़㓽ᴎⱘࡴ䕑䖛⿟⬅⬉㛥⿟ᑣḍ᥂ὐᅛ᠔䳔㽕ⱘᅲ䰙䋳㥋໻ 
ᇣ䖯㸠᥻ࠊDŽ 
ᴎ㒘ৃҹҎᎹᓔذˈгৃҹ䗮䖛ὐᅛ㞾ࡼ࣪㋏㒳ⱘ໪䚼ֵোᓔ 
ذDŽᖂ⬉㛥㛑㓪ࠊҹϗ໽ЎϔϾ਼ᳳⱘ䖤㸠⿟ᑣDŽ 
ᴎ㒘݋᳝ϟ߫㞾ࡼֱᡸࡳ㛑ˈֱ䆕њᴎ㒘䖤㸠ⱘৃ䴴ᗻ˖ 
 ਌⇨य़࡯䖛Ԣ 
 ᥦ⇨य़࡯䖛催 
 ⊍⏽䖛催 
 䰆㒧ބֱᡸ 
 ⬉ᴎ⏽ᑺ䖛催 
 य़Ꮒ䖛Ԣ 
 ⊍ԡ䖛Ԣ 
 य़㓽ᴎ䖤㸠ᬙ䱰 
 ᮁ⬉ 
 ދ∈ϡ⌕ࡼ 
 Ӵᛳ఼ᬙ䱰 
 य़㓽ᴎ⬉⌕䖛໻ 
 䰆ℶᴎ㒘䞡໡䍋ࡼ 
㘨㔥㕸᥻੠䖰⿟ⲥ᥻ࡳ㛑˄ৃ䗝˅ 
ᴎ㒘䞛⫼PLC᥻ࠊ఼ˈ䜡㕂᳝ᷛޚⱘRS485᥹ষˈᓔᬒⱘ 
MODBUS˄RTU˅ⱘ䗮䆃ण䆂DŽ䗮䖛RS485᥹ষˈᴎ㒘᥻ࠊ఼ৃϢ 
ὐᅛ㞾᥻㋏㒳᥹ᢼˈᅲ⦄໮⾡ᔶᓣⱘ䖰⿟ⲥ᥻DŽ 
䗮䖛RS485᥹ষ੠ᓔᬒⱘ䗮䆃ण䆂ˈᅶ᠋ৃᅲ⦄ᴎ㒘ⱘᱎ㛑ὐ 
ᅛ䲚Ёㅵ⧚੠᥻ࠊDŽ䗮䖛ὐᅛ᥻ࠊ఼ˈৃⲥ᥻ᴎ㒘ⱘ䖤㸠খ᭄੠᡹ 
䄺ֵᙃˈ䖰⿟ᓔ݇ᴎǃ䖰⿟᡹䄺໡ԡㄝᮍ֓᪡԰DŽ 
䗮䖛RS485᥹ষ੠ᓔᬒⱘ䗮䆃ण䆂ˈ䗝ᢽ䜡㕂㕸᥻ㆅᇍ໮ৄᴎ 
㒘䲚Ё᥻ࠊˈᅲ⦄ᘏ䋳㥋ⱘ䇗㡖ˈ㡖ⳕ៤ᴀˈᅲ⦄᪡԰ᅸݙ⬉㛥䖰 
⿟ⲥ᥻↣Ͼᴎ㒘ⱘ䖤㸠⢊ᗕঞᓔ݇ᴎ᪡԰DŽ 
䗮䖛RS485᥹ষ੠ᓔᬒⱘ䗮䆃ण䆂ˈ䗝ᢽ乓∝ᏗҔϧϮᓔথⱘ 
䕃ӊࣙˈৃҹ೼⬉㛥Ϟᰒ⼎໮ৄᴎ㒘ⱘ䖤㸠খ᭄ˈߚ߿ᅲ⦄↣Ͼᴎ 
㒘ⱘᓔ݇ᴎㄝ᪡԰DŽ 
ܙߚ߽⫼ҹ໾㔥䌘⑤ˈ㒭ᴎ㒘๲ࡴҹ໾㔥䗮䆃῵ഫˈ䗮䖛TCP/IP 
䗮䆃ᮍᓣˈᇍᴎ㒘ᅲ⦄䖰⿟ⲥ᥻䖤㸠খ᭄੠䖰⿟ᓔ݇ᴎ᪡԰DŽ 
g:);5D 
Capacity Control 
Leaving chilled water temperature control is accomplished by enter-ing 
the water temperature setpoint and placing the microcomputer in 
automatic control. The unit will monitor all control functions and move 
the slide valve to the required operating position. The compressor ramp 
(loading) cycle is programmable and may be set for specific building 
requirements. Remote adjustment of the leaving chilled water setpoint is 
accomplished through either direct connection of other Dunham-Bush 
control packages to the microcomputer through either the RS485 long 
distance differential communication port, via terminal or modem connec-ted 
to the RS232 communication port, or from an external building auto-mation 
system supplying a simple 0 to 5 VDC signal. Optional remote 
reset of compressor current limit may be accomplished in a similar fash-ion. 
System Control 
The unit may be started or stopped manually or through the use of an 
external signal from a Building Automation System. 
System Protection 
The following system controls will automatically act to insure system 
protection: 
• Low suction pressure 
• High discharge pressure 
• High motor temperature/overcurrent 
• Freeze protection 
• High motor temperature 
• Low differential pressure 
• Low oil level 
• Compressor run error 
• Power loss 
• Chilled water flow loss 
• Sensor error 
• Compressor overcurrent 
• Anti-recycle 
The microcomputer will retain the latest thirty alarm conditions complete 
with time of failure in an alarm history. This tool will aid service 
technicians in trouble shooting tasks enabling downtime and nuisance 
trip-outs to be minimized. 
Remote Monitoring 
The microcomputer is complete with an RS232 communications port 
and all hardware and software necessary to be remotely monitored and 
controlled from a simple terminal and optional phone modem. This valu-able 
enhancement to the refrigeration system allows the ultimate in 
serviceability. The microcomputer as standard is additionally equipped 
with history files which may be used to take logs which may be retrieved 
via the phone modem periodically. Now owners of multiple buildings 
have a simple and inexpensive method of investigating potential 
problems quickly and in a highly cost effective manner. Dunham-Bush 
has open Protocol on its microcomputer to allow direct interface with 
Building Management Systems.
5 
Network Topology Map for Multi Chillers Group Control and Remote Control 
DUNHAM-BUSH 
Software 
Ethernet Line 
1# Chiller 2# Chiller 32# ៪ 254# Chiller 
g:);5D 
+ 
telephone 
line 
Centrial Computer or 
Group Control Box 
MODEM 
+ 
Public Telephone 
Network 
C e n t r a l i z e d 
C o n t r o l R o o m 
DUNHAM-BUSH 
Software or other 
Building Management 
System 
telephpone 
line 
MODEM 
RS-485/MODBUS Protocol or Ethernet/TCP-IP Protocol 
DUNHAM-BUSH Water Cooled Chiller 
Pr inter 
Pr inter 
PC 
Local Controller 1# Local Controller2# Local Controller 32# or 254# 
The group control system can be composed by 32 chillers˄RS-485/MODBUS Protocol˅or 254 chillers˄Ethernet/TCP-IP Protocol˅
6 
MODELWCFX 
kW 
RT 
104kcal/h 
10SR 
201 
57 
17.3 
1 
38.8 
69 
252 
35 
25 
4 
41 
24 
4 
3120 
1025 
1850 
1340 
1480 
70 
12SR 
251 
71 
21.6 
1 
47.9 
88 
310 
43 
28 
4 
51 
33 
4 
3120 
1065 
1850 
1480 
1630 
85 
15SR 
300 
85 
25.8 
1 
56.4 
110 
360 
52 
31 
4 
61 
35 
4 
3120 
1100 
1990 
1800 
1960 
110 
18SR 
366 
104 
31.5 
1 
68.8 
130 
430 
63 
33 
5 
75 
34 
5 
3200 
1150 
2030 
2150 
2350 
115 
20SR 
432 
123 
37.1 
1 
81.8 
152 
460 
74 
38 
5 
88 
55 
5 
3770 
1175 
2320 
2800 
3200 
130 
23SR 
484 
138 
41.6 
1 
90.2 
165 
520 
83 
46 
5 
99 
50 
5 
3770 
1175 
2290 
2890 
3250 
145 
24SR 
532 
151 
45.71 
1 
101.4 
186 
560 
91 
46 
5 
109 
50 
5 
3770 
1175 
2320 
2930 
3320 
160 
27SR 
590 
168 
50.7 
1 
110.3 
197 
580 
101 
56 
6 
120 
63 
6 
3790 
1250 
2340 
3150 
3570 
180 
30SR 
650 
185 
55.9 
1 
122.3 
224 
655 
112 
55 
6 
133 
68 
6 
3790 
1250 
2340 
3300 
3700 
200 
33TR 
686 
195 
59.0 
2 
126.2 
246 
360/430 
118 
56 
6 
140 
63 
6 
3790 
1220 
2180 
3440 
3850 
210 
36TR 
755 
215 
64.9 
2 
138.6 
272 
430 
130 
54 
6 
154 
60 
6 
3680 
1220 
2180 
3560 
3960 
230 
41TR 
859 
244 
73.9 
2 
157.8 
302 
430/520 
148 
60 
8 
175 
70 
6 
3680 
1280 
2400 
4420 
4920 
265 
46TR 
965 
274 
83.0 
2 
178.2 
328 
520 
166 
55 
8 
197 
66 
8 
4400 
1330 
2400 
4780 
5300 
290 
50TR 
1073 
305 
92.3 
2 
198.6 
366 
520/580 
185 
54 
8 
219 
73 
8 
4400 
1370 
2450 
5010 
5600 
325 
54TR 
1163 
331 
100.0 
2 
215.1 
400 
580 
200 
54 
8 
237 
75 
8 
4400 
1410 
2555 
5330 
5910 
360 
57TR 
1268 
361 
109.0 
2 
234.6 
434 
580/655 
218 
56 
8 
258 
70 
8 
4430 
1370 
2455 
5620 
6300 
380 
60TR 
1344 
382 
115.6 
2 
248.8 
468 
655 
231 
64 
8 
274 
75 
8 
4430 
1370 
2455 
5760 
6440 
400 
64R 
1392 
396 
119.7 
3 
264.2 
502 
460/560 
239 
66 
8 
285 
74 
8 
4700 
1400 
2490 
6630 
7230 
425 
69R 
1497 
426 
128.7 
3 
284.6 
524 
460/560 
257 
73 
8 
306 
74 
8 
4600 
1465 
2560 
7020 
7620 
460 
73R 
1605 
456 
138.0 
3 
304.2 
553 
560 
276 
73 
10 
328 
73 
10 
4780 
1500 
2600 
7260 
7880 
490 
75R 
1660 
472 
142.7 
3 
315.2 
578 
560/655 
285 
67 
10 
340 
70 
10 
4780 
1500 
2600 
7450 
8070 
500 
77R 
1724 
490 
148.2 
3 
327.7 
590 
560/655 
296 
70 
10 
353 
72 
10 
4780 
1500 
2600 
7730 
8350 
520 
81R 
1788 
508 
153.7 
3 
340.4 
602 
655 
307 
72 
10 
366 
71 
10 
4700 
1560 
2600 
8020 
8640 
540 
25-100% 12.5-100% 8.5-100% 
380V/3P/50Hz 
Compressor 
Evaporator 
1.05 
Condenser 
1.0 
Dimension 
g:);5D 
WCFX-R134a TECHNICAL DATA 
Capacity 
Capacity Ragulation Range 
Power 
Quantity 
Input Power (kW) 
Rated Current (A) 
Starting Current (A) 
Flow (m3/h) 
Pressure Drop (kPa) 
Design Pressure (MPa) 
Flow (m3/h) 
Pressure Drop (kPa) 
Design Pressure (MPa) 
Length (mm) 
Width (mm) 
Height (mm) 
Shopping Weight (kg) 
Running Weight (kg) 
Refrigerant Weigh (kg) 
Note˖1ǃthe data in the table is based on the following operation condition˖Inlet/Outlet cooled water temperature12/7ćˈInlet/Outlet cooling water temperature 30/35ćˈFouling factor of condenser 0.044m2·ć/kW, 
fouling factor of evaporator 0.018m2·ć/kWDŽ 
2ǃthe models in above table is standard products, we can also design high efficient or Environment-friendly chillers according to the requirement of customer 
3ǃNon-standard chillers can be designed accroding to dfferent requirements.
7 
MODELWCFX 
kW 
RT 
104kcal/h 
10SRD 
198 
56 
17.0 
132 
37 
11.3 
1 
38.7 
37.9 
69 
252 
37 
29 
4 
41 
23 
4 
3120 
1025 
1850 
1340 
1480 
70 
12SRD 
247 
70 
21.3 
164 
47 
14.1 
1 
47.8 
46.8 
88 
310 
46 
33 
4 
51 
32 
4 
3120 
1065 
1850 
1480 
1630 
85 
15SRD 
296 
84 
25.4 
197 
56 
16.9 
1 
56.2 
55.1 
110 
360 
55 
36 
4 
60 
34 
4 
3120 
1100 
1990 
1800 
1960 
110 
18SRD 
361 
103 
31.0 
240 
68 
20.6 
1 
68.6 
67.2 
130 
430 
67 
39 
5 
74 
33 
5 
3200 
1150 
2030 
2150 
2350 
115 
20SRD 
426 
121 
36.6 
283 
80 
24.3 
1 
81.6 
79.9 
152 
460 
80 
44 
5 
87 
54 
5 
3770 
1175 
2320 
2800 
3200 
130 
23SRD 
477 
136 
41.0 
317 
90 
27.3 
1 
89.9 
88.1 
165 
520 
89 
54 
5 
97 
49 
5 
3770 
1175 
2290 
2890 
3250 
145 
24SRD 
524 
149 
45.1 
348 
99 
30.0 
1 
101.1 
99.1 
186 
560 
98 
54 
5 
108 
49 
5 
3770 
1175 
2320 
2930 
3320 
160 
27SRD 
581 
165 
50.0 
386 
110 
33.2 
1 
110.0 
107.8 
197 
580 
109 
65 
6 
119 
61 
6 
3790 
1250 
2340 
3150 
3570 
180 
30SRD 
640 
182 
55.1 
426 
121 
36.6 
1 
121.9 
119.5 
225 
655 
120 
64 
6 
131 
66 
6 
3790 
1250 
2340 
3300 
3700 
200 
33TRD 
676 
192 
58.1 
449 
128 
38.6 
2 
125.8 
123.3 
246 
360/430 
126 
65 
6 
138 
61 
6 
3790 
1220 
2180 
3440 
3850 
210 
36TRD 
744 
211 
63.9 
495 
141 
42.5 
2 
138.2 
135.4 
272 
430 
139 
63 
6 
152 
58 
6 
3680 
1220 
2180 
3560 
3960 
230 
41TRD 
846 
241 
72.8 
563 
160 
48.4 
2 
157.3 
154.2 
302 
430/520 
158 
70 
8 
173 
68 
6 
3680 
1280 
2400 
4420 
4920 
265 
46TRD 
951 
270 
81.7 
632 
180 
54.4 
2 
177.7 
174.1 
328 
520 
178 
64 
8 
194 
64 
8 
4400 
1330 
2400 
4780 
5300 
290 
50TRD 
1057 
301 
90.9 
703 
200 
60.4 
2 
198.0 
194.0 
366 
520/580 
198 
63 
8 
216 
71 
8 
4400 
1370 
2450 
5010 
5600 
325 
54TRD 
1146 
326 
98.5 
762 
217 
65.5 
2 
214.5 
210.2 
400 
580 
214 
63 
8 
234 
73 
8 
4400 
1410 
2555 
5330 
5910 
360 
57TRD 
1249 
355 
107.4 
831 
236 
71.4 
2 
233.9 
229.2 
434 
580/655 
233 
65 
8 
255 
68 
8 
4430 
1370 
2455 
5620 
6300 
380 
60TRD 
1324 
376 
113.8 
880 
250 
75.7 
2 
248.1 
243.1 
468 
655 
247 
75 
8 
270 
73 
8 
4430 
1370 
2455 
5760 
6440 
400 
64RD 
1371 
390 
117.9 
912 
259 
78.4 
3 
263.4 
258.1 
502 
460/560 
256 
77 
8 
281 
72 
8 
4700 
1400 
2490 
6630 
7230 
425 
69RD 
1475 
419 
126.8 
981 
279 
84.3 
3 
283.7 
278.1 
524 
460/560 
276 
85 
8 
302 
72 
8 
4600 
1465 
2560 
7020 
7620 
460 
73RD 
1581 
450 
135.9 
1051 
299 
90.4 
3 
303.3 
297.2 
553 
560 
296 
85 
10 
324 
71 
10 
4780 
1500 
2600 
7260 
7880 
490 
75RD 
1635 
465 
140.6 
1087 
309 
93.5 
3 
314.3 
308.0 
578 
560/655 
306 
78 
10 
335 
68 
10 
4780 
1500 
2600 
7450 
8070 
500 
77RD 
1698 
483 
146.0 
1129 
321 
97.1 
3 
326.7 
320.2 
590 
560/655 
317 
82 
10 
348 
70 
10 
4780 
1500 
2600 
7730 
8350 
520 
81RD 
1761 
501 
151.4 
1171 
333 
100.7 
3 
339.4 
332.6 
602 
655 
329 
84 
10 
361 
69 
10 
4700 
1560 
2600 
8020 
8640 
540 
kW 
RT 
104kcal/h 
25-100% 12.5-100% 8.5-100% 
380V/3P/50Hz 
Compressor 
Ice Storage Input Power(kW) 
Evaporator 
1.05 
Condenser 
1.0 
Dimension Data 
g:);5D 
WCFX-R134a Dual Operation Technical Data 
A/C 
Capacity 
Ice Storage 
Capacity 
Capacity modulating range 
Power 
Compressor Model (QTY) 
A/C Input Power (kW) 
Rated Current (A) 
Starting Current (A) 
Flow (m3/h) 
Pressure Drop (kPa) 
Design Drop (MPa) 
Pipe Diameter (in) 
Flow (m3/h) 
Pressure Drop (kPa) 
Design Pressure (MPa) 
Pipe Diameter (in) 
Length (mm) 
Width (mm) 
Height (mm) 
Shopping Weight (kg) 
Running Weight (kg) 
Refrigerant Weight (kg) 
Note:1、the data in above table is based on the following operation condition: A/C condition: Inlet/Outlet 25% glycol solution temperature 12/7ć,Inlet/Outlet cooling water temperature 30/35ć, 
Ice storage condition: 25% glycol solution outlet temperature: -5.6ćInlet cooling water temperature 30ćFouling factor of condenser 0.044m2·ć/kW, fouling factor of evaporator 0.018m2·ć/kW。 
2、the models in above table is standard products, we can also design high efficient or Environment-friendly chillers according to the requirement of customer 
3、Non-standard chillers can be designed accroding to dfferent requirements.
8 
Correction Factors of Cooling Capacity and Power at Different Situation 
26 28 30 32 
5 
6 
7 
8 
9 
10 
0.962 
0.999 
1.030 
1.065 
1.110 
1.129 
0.901 
0.907 
0.910 
0.912 
0.921 
0.923 
0.948 
0.983 
1.015 
1.050 
1.085 
1.116 
0.946 
0.954 
0.954 
0.961 
0.964 
0.968 
0.938 
0.969 
1.000 
1.031 
1.063 
1.094 
0.993 
0.996 
1.000 
1.000 
1.011 
1.014 
0.926 
0.958 
0.989 
1.019 
1.051 
1.083 
1.039 
1.047 
1.051 
1.054 
1.061 
1.063 
g:);5D 
Inlet/Outlet water temperature ć˄Difference between inlet and outlet temperature is 5ć˅ 
Capacity  Input Power Capacity  Input Power Capacity  Input Power Capacity  Input Power 
Outlet 
temperature 
of 
evaportor ć 
˄Temperature 
difference 
between 
inlet and 
outlet 
is 5ć˅ 
Note: 
the data in the table is based on the following operation condition:Inlet/Outlet cooled water temperature 12/7ć,Inlet/Outlet cooling water 
temperature 30/35ć,the data of other conditions can be evaluated by the correction factors in above table
9 
MODEL Total Length A B C D E F G H L R S 
WCFX10SR 
WCFX12SR 
WCFX15SR 
WCFX18SR 
WCFX20SR 
WCFX23SR 
WCFX24SR 
WCFX27SR 
WCFX30SR 
3120 
3120 
3120 
3200 
3770 
3770 
3770 
3790 
3790 
1025 
1065 
1100 
1150 
1175 
1175 
1175 
1250 
1250 
348 
348 
374 
387 
417 
387 
417 
412 
412 
294 
321 
321 
336 
366 
336 
366 
361 
361 
524 
540 
541 
580 
580 
580 
580 
630 
630 
102 
102 
130 
143 
143 
143 
143 
143 
143 
178 
200 
200 
216 
216 
216 
216 
241 
241 
86 
100 
100 
102 
102 
102 
102 
115 
115 
1850 
1850 
1990 
2030 
2320 
2290 
2320 
2340 
2340 
2693 
2693 
2693 
2693 
3277 
3277 
3277 
3277 
3277 
4  
4  
4  
5  
5  
5  
5  
6  
6  
4  
4  
4  
5  
5  
5  
5  
6  
6  
Recommendation Space 
WCFX10SR-30SR 
'H' 
'D' 
'A' 
'G' 
'C' 
'B' 
Condensor Outlet S 
Condensor Inlet S 
152.5 
760 'F' 'E' 460 'L' 3250 
52 
460 
g:);5D 
Dimension Data 
Note˖ 
1ǃWater Piping To Be Supported To Minimize Load On Unit 
2ǃExpect water pipe dimension is in inch,the others are in minimeter 
3ǃVent and drain connections provided on evapoator and condenser 
4ǃSufficient room must be allowed for evaporator and condenser water connections 
5ǃWhen looking at (2) pass evaporator head connections, water outlet is left connec-tion, 
water inlet is right connection as supplied by factory. Customer may reverse 
this arrangement, but leaving water temperature sensor must be relocated to water 
outlet. All water nozzles are IPS, with victaulic grooves. 
 6ǃDWG shows 2 pass right hand arrangment on both Con.and Evap 
 
Evaporator Outlet 
Evaporator Inlet 
Recommendation 
Space 
Recommendion 
Space 
Recommendion 
Space 
Total Length 
Electrical wiring 
location
10 
MODEL Total Length 
WCFX33TR 
WCFX36TR 
WCFX41TR 
WCFX46TR 
WCFX50TR 
WCFX54TR 
WCFX57TR 
WCFX60TR 
3790 
3680 
3690 
4400 
4400 
4400 
4430 
4430 
A B C D E F G H L R S 
1220 
1220 
1280 
1330 
1370 
1410 
1370 
1370 
412 
412 
437 
437 
463 
538 
463 
463 
361 
387 
387 
412 
412 
412 
412 
412 
630 
605 
632 
657 
682 
707 
682 
682 
143 
143 
175 
175 
175 
188 
175 
175 
241 
267 
267 
299 
299 
299 
299 
299 
115 
143 
143 
155 
155 
155 
155 
155 
2180 
2180 
2400 
2400 
2450 
2555 
2455 
2455 
3277 
3277 
3277 
3277 
3277 
3277 
3836 
3836 
6  
6  
8  
8  
8  
8  
8  
8  
6  
6  
6  
8  
8  
8  
8  
8  
WCFX33TR-60TR 
'A' 
'L' 
Recommended Space 
'F' 'D' 'E' 
'G' 
'C' 
'B' 
'H' 
3800 
Con.Outlet S 
152.5 
460 
820 460 
52 
g:);5D 
Dimensional Data 
Note˖ 
Recommended 
Space 
1ǃWater Piping To Be Supported To Minimize Load On Unit. 
2ǃExpect water pipe dimension is in inch,the others are in minimeter. 
3ǃVent and drain connections provided on evapoator and condenser. 
4ǃSufficient room must be allowed for evaporator and condenser water connections 
5ǃWhen looking at (2) pass evaporator head connections, water outlet is left connection, 
water inlet is right connection as supplied by factory. Customer may reverse this 
arrangement, but leaving water temperature sensor must be relocated to water outlet. 
All water nozzles are IPS, with victaulic grooves. 
6ǃDWG shows 2 pass right hand arrangment on both Con.and Evap. 
Recommended 
Space 
Recommended 
Length 
Total Length 
Con. Outlet S 
Eva.Outlet 
Eva.Inlet 
Electrical wiring 
location
11 
MODEL Total Length 
WCFX64R 
WCFX69R 
WCFX73R 
WCFX75R 
WCFX77R 
WCFX81R 
4700 
4600 
4780 
4780 
4780 
4700 
A B C D E F G H R S 
1400 
1465 
1500 
1500 
1500 
1560 
513 
538 
564 
564 
564 
564 
462 
487 
487 
487 
487 
513 
682 
733 
759 
759 
759 
784 
175 
188 
206 
206 
206 
206 
299 
324 
324 
324 
324 
356 
155 
175 
202 
202 
202 
202 
2490 
2560 
2600 
2600 
2600 
2600 
8  
8  
10  
10  
10  
10  
8  
8  
10  
10  
10  
10  
WCFX64R-81R 
'F' 'D' 'E' 
'A' 
Con.Outlet S 
'G' 
'C' 
Recommended Space 
'B' 
'H' 
3800 4115 
152.5 
460 
1100 460 
52 
g:);5D 
Dimensional Data 
Note˖ 
Recommended 
Space 
Recommended 
1ǃWater Piping To Be Supported To Minimize Load On Unit. 
2ǃExpect water pipe dimension is in inch,the others are in minimeter. 
3ǃVent and drain connections provided on evapoator and condenser. 
4ǃSufficient room must be allowed for evaporator and condenser water connections 
5ǃWhen looking at (2) pass evaporator head connections, water outlet is left connection, 
water inlet is right connection as supplied by factory. Customer may reverse this 
arrangement, but leaving water temperature sensor must be relocated to water outlet. 
All water nozzles are IPS, with victaulic grooves. 
6ǃDWG shows 2 pass right hand arrangment on both Con.and Evap. 
Space 
Recommended 
Length 
Total Length 
Con. Outlet S 
Eva.Outlet 
Eva.Inlet 
Electrical wiring 
location
12 
MODEL A B C D 
WCFX10SR 
WCFX12SR 
WCFX15SR 
WCFX18SR 
WCFX20SR 
WCFX23SR 
WCFX24SR 
WCFX27SR 
WCFX30SR 
WCFX33TR 
WCFX36TR 
WCFX41TR 
WCFX46TR 
WCFX50TR 
WCFX54TR 
WCFX57TR 
WCFX60TR 
WCFX64R 
WCFX69R 
WCFX73R 
WCFX75R 
WCFX77R 
WCFX81R 
2693 
2693 
2693 
2693 
3277 
3277 
3277 
3277 
3277 
3277 
3277 
3277 
3277 
3277 
3277 
3836 
3836 
4115 
4115 
4115 
4115 
4115 
4115 
611 
651 
677 
758 
758 
758 
758 
866 
866 
866 
867 
918 
975 
1032 
1088 
1032 
1032 
1032 
1034 
1185 
1185 
1185 
1242 
3200 
3200 
3200 
3200 
3800 
3800 
3800 
3800 
3800 
3900 
3900 
3900 
4400 
4400 
4400 
4400 
4400 
4800 
4800 
4800 
4800 
4800 
4800 
1300 
1300 
1400 
1400 
1500 
1500 
1500 
1600 
1600 
1600 
1600 
1600 
1700 
1750 
1800 
1800 
1800 
1800 
1850 
1900 
1900 
1900 
2000 
WCFX-R134a 
WCFX-R134a Foundation Schematic 
A 
C 
B 
D 
B 
80X80 
0~80 100 
g:);5D 
Note˖ 
If needed, expansion bolt or foundation bolt 
which diameter is 18 mm, can be set 
1ǃin view of its little vibration,the chillers can be put on the fondation without foundation bolt 
2ǃIf the foundation is needed,the dimensions of it can be consulted the data of the table 
3ǃwhen the chillers are put on the floor slab, the intensity of it should be great enough to bear 
the running weight of them 
4ǃ when building the foundation, the drain should be built around it, whilst the edges of the found-ation 
should be smooth.
Products that perform...By people who care 
A410029G02 
Dunham-bush Yantai Co.,Ltd 
No.1, Dunham-Bush Road, Laishan District, Yantai, Shandong, China 
Tel: (0535) 6588999 Fax: (0535) 6581999 
Post Code: 264003 
www.dunham-bush.com.cn

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Wcfx r134a - hermatic screw chiller

  • 1. Products that perform...By people who care WCFX-R134a Water Cooled Hermetic Screw Chiller Cooling Capacity 198-1788kW 50Hz R 134a Features Vertical hermetic screw compressor Flooded evaporator Special economic cycle Muti compressors with one refrigerant circuit Unique oil return system High efficiency oil ballance system Throttle equipment composed by modulate、globe valve and liquid level sensor Advanced microcomputer control Option with environment-friendly refrigerant
  • 2. 1 The Dunham-Bush WCFX Water-Cooled Rotary Screw Water Chillers are available from 57 to 508 Rtons. Their performance has been certified by the Air Conditioning and Refrigeration Institute (ARI). These units are WC F X 27 S D N INTRODUCTION Water cooled chiller Flooded evaporator Hermetic screw compressor Non-standard chiller S˖Single compressor T˖Dual compressors Blank˖Triple compressors STANDARD FEATURES gWCFX-R134a Size Range • 23 Models from 57 to 508 Rtons at ARI standard conditions with certified performance • Multiple compressor units provide redundancy, and favorable partload efficiency Compressor • Quiet, reliable MSC Rotary Screw Compressors • Multiple rotary screw compressor design for fail-safe reliability and redundancy • Hermetic Design eliminates problematic shaft seals, inspections, expensive teardowns, time consuming alignments, etc. • Consistent unloading with dependable slide valve mechanism Evaporator/Condenser • Cleanable and Removable Integral Fin Copper Tubes for easy serviceability • One, Two or Three Water Passes Available for a wide variety of applications supplied with rotary screw compressors that are backed by 48 years of experience. The side by side evaporator/condenser arrangement makes a split design optional for ease of movement throughany standard commercial doorway. All units are factory run tested before shipment. • Removable Water Heads for service • Victaulic Groove Water Connections for quick installation and/or service • Full Pump Down Capacity in Condenser, therefore, pump out unit not required Microcomputer/Electrical • Proactive Microcomputer Controller adapts to abnormal operating conditions • Tolerant and accommodating of extreme conditions at start-up • Capable of controlling multiple chillers, cooling towers, pumps, etc. • Circuit Breaker on each multiple compressor unit • Unit Mounted Contactor and Time Delay for reduced Inrush Start • Current and Voltage transformers • Under Voltage Phase Failure Relay • Indicator lights for Compressor Overloads, High Motor Temperature, Micro Alarm, Control Power, Compressor Control Circuit NOMENCLATURE Compressor Code R R134a Dual-operation
  • 3. Economizer Cycle Liquid refrigerant passes through the first expansion device and into the flash economizer where flash gas and liquid refrigerant are separated. The gaseous refrigerant is then drawn out of the flash economizer and into the vapor injection port of the compressor. The remaining liquid refrigerant then passes through a second expansion device which reduces refrigerant pressure to evaporator levels where it is then distributed evenly into the evaporator. By removing the flash gas from the flash economizer at an intermediate pressure, the enthalpy of the refrigerant flowing into the evaporator is reduced which increases the refrigeration effect and improves the efficiency of the refrigeration cycle about 16%DŽ First expansion Second expansion Condensation 㒣⌢఼ݙࠊދࠖ䮾থ䖛⿟ 㪌থ Evaporation without economizer Evaporation with economizer EnthalpyBTU/LB) Pressure(PSIA) Shell and Tube Flooded Coolers Compress process Flooded Coolers operate considerably different than Direct Expan-sion Coolers. They have the refrigerant in the shell side with the fluid to be cooled in the tubes. The liquid level of refrigerant in the shell covers the tubes with refrigerant. This direct contact enables the cooler to oper-ate more efficiently than a direct expansion cooler by having a closer total temperature difference (TTD). Flooded Coolers employ the most advanced vessel technology available today. Special internal and extern-al enhanced tubing provides excellent unit efficiency. These coolers are designed and constructed to meet the requirements of the JB4750-2003. and are stamped accordingly. The tubing is roll expanded into the tube sheets and the heads are removable and interchangeable from end-to-end for ease of tube maintenance. Vent and drain plugs are provided in each head. Two-pass coolers are supplied standard with one and three-pass optional. Shell and Tube Condenser The condenser is a cleanable shell and tube type with high efficiency external and internal enhanced copper tubes, mechanically expanded into heavy fixed steel tube sheets. The condenser is sized for full refrigerant pump down capacity and the shell side is equipped with dual refrigerant relief devices. Vent and drain fittings are provided in each head and the heads are removable for tube cleaning and serviceability. Compressor The Dunham-Bush rotary screw compressor is a positive displace-ment helical-axial design for use with high pressure refrigerants. • The compressor consists of two intermeshing helical grooved rotors, a drive rotor and a driven rotor, in a stationary housing with suction and discharge gas ports. • Uniform gas flow, even torque and positive displacement, all provided by pure rotary motion contributes to vibration-free operation over a wide range of operating conditions. Intake and discharge cycles overlap,effect-ively producing a smooth, continuous flow of gas. • No oil pump is required for lubrication or sealing purposes. Oil is dist-ributed throughout the compressor by the pressure differential between the suction and the discharge cavities. Discharge Port Oil Deflection Plate Hermetic Motor Housing Vapor Injection Port Slide Valve Compressor Shell Oil Seperator Motor Suction Filter Suction Port Rotors Oil Level Glass 2 g:);5D
  • 4. Simplified Capacity Control The slide valve mechanism for capacity modulation and part-load operation is an outstanding feature. • The moving parts are simple, rugged and trouble-free. The slide mech-anism is hydraulically actuated. • Package capacity reduction can be down to as low as 25% without HGBP by progressive movement of slide valves away from their stops. • Capacity reduction is programmed by an exclusive electronically initi-ated, hydraulically actuated control arrangement. Positive Displacement Direct Connected The compressor is directly connected to the motor without any comp-licated gear systems to speed up the compressor and thus detract from the overall unit reliability. Oil Separator Each compressor is provided with an integral oil separator located adjacent to the discharge gas port. • The separator is a multi-layered mesh element which effectively sepa-rates oil from the gas stream. • The oil drains into the sump and the discharge gas passes around the deflection plate. An oil drain valve is located near the bottom of the oil sump. Main Bearings Each rotor is fitted with a set of anti-friction tapered roller bearings. They carry both radial and thrust loads. Rotors The latest asymmetrical rotor profiles of patented Dunham-Bush design assure operation at highest efficiencies. Rotors are precision machined from AISI 1141 bar stock and case hardened. 3 g:);5D Castings All housings are manufactured of high grade, low porosity,cast iron. Solid State Motor Protection. The motor winding protection module used in conjunction with sensors embedded in the compressor motor windings is designed to prevent the motor from operating at unsafe operating tem-peratures. The overloads for the motor are also solid state. Display Information The alphanumeric liquid crystal display utilizes easy-to-understand menu-driven software.Inexperienced operators can quickly work through these menus to obtain the information they require or to modify control parameters. More experienced operators can bypass the menu systems, if desired, and move directly to their requested control function. Easily accessible measurements include: • Leaving chilled water temperature • Evaporator pressure • Condenser pressure • System voltage • Number of compressor starts • Compressor contactor status • Water temperature reset value • Water flow switch status • External start/stop command status Advanced Microcomputer Control is a standard feature on all Dunham- Bush Rotary Screw Water Cooled Chillers monitoring analog and digital inputs to achieve precise control of the major operational and protective functions of the unit. Programmable Logic Controller (PLC) allows finger-tip user inter-action. Its simple-to-use push button keyboard and menu-driven software provide access to operating conditions, control setpoints and alarm hist-ory clearly displayed on a prominent multi-line alphanumeric display. An easy-to-install, inexpensive modem option allows remote reading of operating parameter updates. The Dunham-Bush microcomputer insures
  • 5. 4 g:);5 ㋏㒳᥻ࠊ੠ֱᡸࡳ㛑 䕧ܹ∈⏽䆒ᅮؐˈᑊᇚᖂ⬉㛥㕂Ѣ㞾ࡼ᥻ࠊԡ㕂ህৃᅲ⦄ދ∈ ߎষ⏽ᑺⱘ᥻ࠊDŽᴎ㒘᥻ࠊ㋏㒳ḍ᥂ދ∈ߎষ⏽ᑺ䇗㡖⒥䯔ⱘᎹ԰ ԡ㕂DŽय़㓽ᴎⱘࡴ䕑䖛⿟⬅⬉㛥⿟ᑣḍ᥂ὐᅛ᠔䳔㽕ⱘᅲ䰙䋳㥋໻ ᇣ䖯㸠᥻ࠊDŽ ᴎ㒘ৃҹҎᎹᓔذˈгৃҹ䗮䖛ὐᅛ㞾ࡼ࣪㋏㒳ⱘ໪䚼ֵোᓔ ذDŽᖂ⬉㛥㛑㓪ࠊҹϗ໽ЎϔϾ਼ᳳⱘ䖤㸠⿟ᑣDŽ ᴎ㒘݋᳝ϟ߫㞾ࡼֱᡸࡳ㛑ˈֱ䆕њᴎ㒘䖤㸠ⱘৃ䴴ᗻ˖ ਌⇨य़࡯䖛Ԣ ᥦ⇨य़࡯䖛催 ⊍⏽䖛催 䰆㒧ބֱᡸ ⬉ᴎ⏽ᑺ䖛催 य़Ꮒ䖛Ԣ ⊍ԡ䖛Ԣ य़㓽ᴎ䖤㸠ᬙ䱰 ᮁ⬉ ދ∈ϡ⌕ࡼ Ӵᛳ఼ᬙ䱰 य़㓽ᴎ⬉⌕䖛໻ 䰆ℶᴎ㒘䞡໡䍋ࡼ 㘨㔥㕸᥻੠䖰⿟ⲥ᥻ࡳ㛑˄ৃ䗝˅ ᴎ㒘䞛⫼PLC᥻ࠊ఼ˈ䜡㕂᳝ᷛޚⱘRS485᥹ষˈᓔᬒⱘ MODBUS˄RTU˅ⱘ䗮䆃ण䆂DŽ䗮䖛RS485᥹ষˈᴎ㒘᥻ࠊ఼ৃϢ ὐᅛ㞾᥻㋏㒳᥹ᢼˈᅲ⦄໮⾡ᔶᓣⱘ䖰⿟ⲥ᥻DŽ 䗮䖛RS485᥹ষ੠ᓔᬒⱘ䗮䆃ण䆂ˈᅶ᠋ৃᅲ⦄ᴎ㒘ⱘᱎ㛑ὐ ᅛ䲚Ёㅵ⧚੠᥻ࠊDŽ䗮䖛ὐᅛ᥻ࠊ఼ˈৃⲥ᥻ᴎ㒘ⱘ䖤㸠খ᭄੠᡹ 䄺ֵᙃˈ䖰⿟ᓔ݇ᴎǃ䖰⿟᡹䄺໡ԡㄝᮍ֓᪡԰DŽ 䗮䖛RS485᥹ষ੠ᓔᬒⱘ䗮䆃ण䆂ˈ䗝ᢽ䜡㕂㕸᥻ㆅᇍ໮ৄᴎ 㒘䲚Ё᥻ࠊˈᅲ⦄ᘏ䋳㥋ⱘ䇗㡖ˈ㡖ⳕ៤ᴀˈᅲ⦄᪡԰ᅸݙ⬉㛥䖰 ⿟ⲥ᥻↣Ͼᴎ㒘ⱘ䖤㸠⢊ᗕঞᓔ݇ᴎ᪡԰DŽ 䗮䖛RS485᥹ষ੠ᓔᬒⱘ䗮䆃ण䆂ˈ䗝ᢽ乓∝ᏗҔϧϮᓔথⱘ 䕃ӊࣙˈৃҹ೼⬉㛥Ϟᰒ⼎໮ৄᴎ㒘ⱘ䖤㸠খ᭄ˈߚ߿ᅲ⦄↣Ͼᴎ 㒘ⱘᓔ݇ᴎㄝ᪡԰DŽ ܙߚ߽⫼ҹ໾㔥䌘⑤ˈ㒭ᴎ㒘๲ࡴҹ໾㔥䗮䆃῵ഫˈ䗮䖛TCP/IP 䗮䆃ᮍᓣˈᇍᴎ㒘ᅲ⦄䖰⿟ⲥ᥻䖤㸠খ᭄੠䖰⿟ᓔ݇ᴎ᪡԰DŽ g:);5D Capacity Control Leaving chilled water temperature control is accomplished by enter-ing the water temperature setpoint and placing the microcomputer in automatic control. The unit will monitor all control functions and move the slide valve to the required operating position. The compressor ramp (loading) cycle is programmable and may be set for specific building requirements. Remote adjustment of the leaving chilled water setpoint is accomplished through either direct connection of other Dunham-Bush control packages to the microcomputer through either the RS485 long distance differential communication port, via terminal or modem connec-ted to the RS232 communication port, or from an external building auto-mation system supplying a simple 0 to 5 VDC signal. Optional remote reset of compressor current limit may be accomplished in a similar fash-ion. System Control The unit may be started or stopped manually or through the use of an external signal from a Building Automation System. System Protection The following system controls will automatically act to insure system protection: • Low suction pressure • High discharge pressure • High motor temperature/overcurrent • Freeze protection • High motor temperature • Low differential pressure • Low oil level • Compressor run error • Power loss • Chilled water flow loss • Sensor error • Compressor overcurrent • Anti-recycle The microcomputer will retain the latest thirty alarm conditions complete with time of failure in an alarm history. This tool will aid service technicians in trouble shooting tasks enabling downtime and nuisance trip-outs to be minimized. Remote Monitoring The microcomputer is complete with an RS232 communications port and all hardware and software necessary to be remotely monitored and controlled from a simple terminal and optional phone modem. This valu-able enhancement to the refrigeration system allows the ultimate in serviceability. The microcomputer as standard is additionally equipped with history files which may be used to take logs which may be retrieved via the phone modem periodically. Now owners of multiple buildings have a simple and inexpensive method of investigating potential problems quickly and in a highly cost effective manner. Dunham-Bush has open Protocol on its microcomputer to allow direct interface with Building Management Systems.
  • 6. 5 Network Topology Map for Multi Chillers Group Control and Remote Control DUNHAM-BUSH Software Ethernet Line 1# Chiller 2# Chiller 32# ៪ 254# Chiller g:);5D + telephone line Centrial Computer or Group Control Box MODEM + Public Telephone Network C e n t r a l i z e d C o n t r o l R o o m DUNHAM-BUSH Software or other Building Management System telephpone line MODEM RS-485/MODBUS Protocol or Ethernet/TCP-IP Protocol DUNHAM-BUSH Water Cooled Chiller Pr inter Pr inter PC Local Controller 1# Local Controller2# Local Controller 32# or 254# The group control system can be composed by 32 chillers˄RS-485/MODBUS Protocol˅or 254 chillers˄Ethernet/TCP-IP Protocol˅
  • 7. 6 MODELWCFX kW RT 104kcal/h 10SR 201 57 17.3 1 38.8 69 252 35 25 4 41 24 4 3120 1025 1850 1340 1480 70 12SR 251 71 21.6 1 47.9 88 310 43 28 4 51 33 4 3120 1065 1850 1480 1630 85 15SR 300 85 25.8 1 56.4 110 360 52 31 4 61 35 4 3120 1100 1990 1800 1960 110 18SR 366 104 31.5 1 68.8 130 430 63 33 5 75 34 5 3200 1150 2030 2150 2350 115 20SR 432 123 37.1 1 81.8 152 460 74 38 5 88 55 5 3770 1175 2320 2800 3200 130 23SR 484 138 41.6 1 90.2 165 520 83 46 5 99 50 5 3770 1175 2290 2890 3250 145 24SR 532 151 45.71 1 101.4 186 560 91 46 5 109 50 5 3770 1175 2320 2930 3320 160 27SR 590 168 50.7 1 110.3 197 580 101 56 6 120 63 6 3790 1250 2340 3150 3570 180 30SR 650 185 55.9 1 122.3 224 655 112 55 6 133 68 6 3790 1250 2340 3300 3700 200 33TR 686 195 59.0 2 126.2 246 360/430 118 56 6 140 63 6 3790 1220 2180 3440 3850 210 36TR 755 215 64.9 2 138.6 272 430 130 54 6 154 60 6 3680 1220 2180 3560 3960 230 41TR 859 244 73.9 2 157.8 302 430/520 148 60 8 175 70 6 3680 1280 2400 4420 4920 265 46TR 965 274 83.0 2 178.2 328 520 166 55 8 197 66 8 4400 1330 2400 4780 5300 290 50TR 1073 305 92.3 2 198.6 366 520/580 185 54 8 219 73 8 4400 1370 2450 5010 5600 325 54TR 1163 331 100.0 2 215.1 400 580 200 54 8 237 75 8 4400 1410 2555 5330 5910 360 57TR 1268 361 109.0 2 234.6 434 580/655 218 56 8 258 70 8 4430 1370 2455 5620 6300 380 60TR 1344 382 115.6 2 248.8 468 655 231 64 8 274 75 8 4430 1370 2455 5760 6440 400 64R 1392 396 119.7 3 264.2 502 460/560 239 66 8 285 74 8 4700 1400 2490 6630 7230 425 69R 1497 426 128.7 3 284.6 524 460/560 257 73 8 306 74 8 4600 1465 2560 7020 7620 460 73R 1605 456 138.0 3 304.2 553 560 276 73 10 328 73 10 4780 1500 2600 7260 7880 490 75R 1660 472 142.7 3 315.2 578 560/655 285 67 10 340 70 10 4780 1500 2600 7450 8070 500 77R 1724 490 148.2 3 327.7 590 560/655 296 70 10 353 72 10 4780 1500 2600 7730 8350 520 81R 1788 508 153.7 3 340.4 602 655 307 72 10 366 71 10 4700 1560 2600 8020 8640 540 25-100% 12.5-100% 8.5-100% 380V/3P/50Hz Compressor Evaporator 1.05 Condenser 1.0 Dimension g:);5D WCFX-R134a TECHNICAL DATA Capacity Capacity Ragulation Range Power Quantity Input Power (kW) Rated Current (A) Starting Current (A) Flow (m3/h) Pressure Drop (kPa) Design Pressure (MPa) Flow (m3/h) Pressure Drop (kPa) Design Pressure (MPa) Length (mm) Width (mm) Height (mm) Shopping Weight (kg) Running Weight (kg) Refrigerant Weigh (kg) Note˖1ǃthe data in the table is based on the following operation condition˖Inlet/Outlet cooled water temperature12/7ćˈInlet/Outlet cooling water temperature 30/35ćˈFouling factor of condenser 0.044m2·ć/kW, fouling factor of evaporator 0.018m2·ć/kWDŽ 2ǃthe models in above table is standard products, we can also design high efficient or Environment-friendly chillers according to the requirement of customer 3ǃNon-standard chillers can be designed accroding to dfferent requirements.
  • 8. 7 MODELWCFX kW RT 104kcal/h 10SRD 198 56 17.0 132 37 11.3 1 38.7 37.9 69 252 37 29 4 41 23 4 3120 1025 1850 1340 1480 70 12SRD 247 70 21.3 164 47 14.1 1 47.8 46.8 88 310 46 33 4 51 32 4 3120 1065 1850 1480 1630 85 15SRD 296 84 25.4 197 56 16.9 1 56.2 55.1 110 360 55 36 4 60 34 4 3120 1100 1990 1800 1960 110 18SRD 361 103 31.0 240 68 20.6 1 68.6 67.2 130 430 67 39 5 74 33 5 3200 1150 2030 2150 2350 115 20SRD 426 121 36.6 283 80 24.3 1 81.6 79.9 152 460 80 44 5 87 54 5 3770 1175 2320 2800 3200 130 23SRD 477 136 41.0 317 90 27.3 1 89.9 88.1 165 520 89 54 5 97 49 5 3770 1175 2290 2890 3250 145 24SRD 524 149 45.1 348 99 30.0 1 101.1 99.1 186 560 98 54 5 108 49 5 3770 1175 2320 2930 3320 160 27SRD 581 165 50.0 386 110 33.2 1 110.0 107.8 197 580 109 65 6 119 61 6 3790 1250 2340 3150 3570 180 30SRD 640 182 55.1 426 121 36.6 1 121.9 119.5 225 655 120 64 6 131 66 6 3790 1250 2340 3300 3700 200 33TRD 676 192 58.1 449 128 38.6 2 125.8 123.3 246 360/430 126 65 6 138 61 6 3790 1220 2180 3440 3850 210 36TRD 744 211 63.9 495 141 42.5 2 138.2 135.4 272 430 139 63 6 152 58 6 3680 1220 2180 3560 3960 230 41TRD 846 241 72.8 563 160 48.4 2 157.3 154.2 302 430/520 158 70 8 173 68 6 3680 1280 2400 4420 4920 265 46TRD 951 270 81.7 632 180 54.4 2 177.7 174.1 328 520 178 64 8 194 64 8 4400 1330 2400 4780 5300 290 50TRD 1057 301 90.9 703 200 60.4 2 198.0 194.0 366 520/580 198 63 8 216 71 8 4400 1370 2450 5010 5600 325 54TRD 1146 326 98.5 762 217 65.5 2 214.5 210.2 400 580 214 63 8 234 73 8 4400 1410 2555 5330 5910 360 57TRD 1249 355 107.4 831 236 71.4 2 233.9 229.2 434 580/655 233 65 8 255 68 8 4430 1370 2455 5620 6300 380 60TRD 1324 376 113.8 880 250 75.7 2 248.1 243.1 468 655 247 75 8 270 73 8 4430 1370 2455 5760 6440 400 64RD 1371 390 117.9 912 259 78.4 3 263.4 258.1 502 460/560 256 77 8 281 72 8 4700 1400 2490 6630 7230 425 69RD 1475 419 126.8 981 279 84.3 3 283.7 278.1 524 460/560 276 85 8 302 72 8 4600 1465 2560 7020 7620 460 73RD 1581 450 135.9 1051 299 90.4 3 303.3 297.2 553 560 296 85 10 324 71 10 4780 1500 2600 7260 7880 490 75RD 1635 465 140.6 1087 309 93.5 3 314.3 308.0 578 560/655 306 78 10 335 68 10 4780 1500 2600 7450 8070 500 77RD 1698 483 146.0 1129 321 97.1 3 326.7 320.2 590 560/655 317 82 10 348 70 10 4780 1500 2600 7730 8350 520 81RD 1761 501 151.4 1171 333 100.7 3 339.4 332.6 602 655 329 84 10 361 69 10 4700 1560 2600 8020 8640 540 kW RT 104kcal/h 25-100% 12.5-100% 8.5-100% 380V/3P/50Hz Compressor Ice Storage Input Power(kW) Evaporator 1.05 Condenser 1.0 Dimension Data g:);5D WCFX-R134a Dual Operation Technical Data A/C Capacity Ice Storage Capacity Capacity modulating range Power Compressor Model (QTY) A/C Input Power (kW) Rated Current (A) Starting Current (A) Flow (m3/h) Pressure Drop (kPa) Design Drop (MPa) Pipe Diameter (in) Flow (m3/h) Pressure Drop (kPa) Design Pressure (MPa) Pipe Diameter (in) Length (mm) Width (mm) Height (mm) Shopping Weight (kg) Running Weight (kg) Refrigerant Weight (kg) Note:1、the data in above table is based on the following operation condition: A/C condition: Inlet/Outlet 25% glycol solution temperature 12/7ć,Inlet/Outlet cooling water temperature 30/35ć, Ice storage condition: 25% glycol solution outlet temperature: -5.6ćInlet cooling water temperature 30ćFouling factor of condenser 0.044m2·ć/kW, fouling factor of evaporator 0.018m2·ć/kW。 2、the models in above table is standard products, we can also design high efficient or Environment-friendly chillers according to the requirement of customer 3、Non-standard chillers can be designed accroding to dfferent requirements.
  • 9. 8 Correction Factors of Cooling Capacity and Power at Different Situation 26 28 30 32 5 6 7 8 9 10 0.962 0.999 1.030 1.065 1.110 1.129 0.901 0.907 0.910 0.912 0.921 0.923 0.948 0.983 1.015 1.050 1.085 1.116 0.946 0.954 0.954 0.961 0.964 0.968 0.938 0.969 1.000 1.031 1.063 1.094 0.993 0.996 1.000 1.000 1.011 1.014 0.926 0.958 0.989 1.019 1.051 1.083 1.039 1.047 1.051 1.054 1.061 1.063 g:);5D Inlet/Outlet water temperature ć˄Difference between inlet and outlet temperature is 5ć˅ Capacity Input Power Capacity Input Power Capacity Input Power Capacity Input Power Outlet temperature of evaportor ć ˄Temperature difference between inlet and outlet is 5ć˅ Note: the data in the table is based on the following operation condition:Inlet/Outlet cooled water temperature 12/7ć,Inlet/Outlet cooling water temperature 30/35ć,the data of other conditions can be evaluated by the correction factors in above table
  • 10. 9 MODEL Total Length A B C D E F G H L R S WCFX10SR WCFX12SR WCFX15SR WCFX18SR WCFX20SR WCFX23SR WCFX24SR WCFX27SR WCFX30SR 3120 3120 3120 3200 3770 3770 3770 3790 3790 1025 1065 1100 1150 1175 1175 1175 1250 1250 348 348 374 387 417 387 417 412 412 294 321 321 336 366 336 366 361 361 524 540 541 580 580 580 580 630 630 102 102 130 143 143 143 143 143 143 178 200 200 216 216 216 216 241 241 86 100 100 102 102 102 102 115 115 1850 1850 1990 2030 2320 2290 2320 2340 2340 2693 2693 2693 2693 3277 3277 3277 3277 3277 4 4 4 5 5 5 5 6 6 4 4 4 5 5 5 5 6 6 Recommendation Space WCFX10SR-30SR 'H' 'D' 'A' 'G' 'C' 'B' Condensor Outlet S Condensor Inlet S 152.5 760 'F' 'E' 460 'L' 3250 52 460 g:);5D Dimension Data Note˖ 1ǃWater Piping To Be Supported To Minimize Load On Unit 2ǃExpect water pipe dimension is in inch,the others are in minimeter 3ǃVent and drain connections provided on evapoator and condenser 4ǃSufficient room must be allowed for evaporator and condenser water connections 5ǃWhen looking at (2) pass evaporator head connections, water outlet is left connec-tion, water inlet is right connection as supplied by factory. Customer may reverse this arrangement, but leaving water temperature sensor must be relocated to water outlet. All water nozzles are IPS, with victaulic grooves. 6ǃDWG shows 2 pass right hand arrangment on both Con.and Evap Evaporator Outlet Evaporator Inlet Recommendation Space Recommendion Space Recommendion Space Total Length Electrical wiring location
  • 11. 10 MODEL Total Length WCFX33TR WCFX36TR WCFX41TR WCFX46TR WCFX50TR WCFX54TR WCFX57TR WCFX60TR 3790 3680 3690 4400 4400 4400 4430 4430 A B C D E F G H L R S 1220 1220 1280 1330 1370 1410 1370 1370 412 412 437 437 463 538 463 463 361 387 387 412 412 412 412 412 630 605 632 657 682 707 682 682 143 143 175 175 175 188 175 175 241 267 267 299 299 299 299 299 115 143 143 155 155 155 155 155 2180 2180 2400 2400 2450 2555 2455 2455 3277 3277 3277 3277 3277 3277 3836 3836 6 6 8 8 8 8 8 8 6 6 6 8 8 8 8 8 WCFX33TR-60TR 'A' 'L' Recommended Space 'F' 'D' 'E' 'G' 'C' 'B' 'H' 3800 Con.Outlet S 152.5 460 820 460 52 g:);5D Dimensional Data Note˖ Recommended Space 1ǃWater Piping To Be Supported To Minimize Load On Unit. 2ǃExpect water pipe dimension is in inch,the others are in minimeter. 3ǃVent and drain connections provided on evapoator and condenser. 4ǃSufficient room must be allowed for evaporator and condenser water connections 5ǃWhen looking at (2) pass evaporator head connections, water outlet is left connection, water inlet is right connection as supplied by factory. Customer may reverse this arrangement, but leaving water temperature sensor must be relocated to water outlet. All water nozzles are IPS, with victaulic grooves. 6ǃDWG shows 2 pass right hand arrangment on both Con.and Evap. Recommended Space Recommended Length Total Length Con. Outlet S Eva.Outlet Eva.Inlet Electrical wiring location
  • 12. 11 MODEL Total Length WCFX64R WCFX69R WCFX73R WCFX75R WCFX77R WCFX81R 4700 4600 4780 4780 4780 4700 A B C D E F G H R S 1400 1465 1500 1500 1500 1560 513 538 564 564 564 564 462 487 487 487 487 513 682 733 759 759 759 784 175 188 206 206 206 206 299 324 324 324 324 356 155 175 202 202 202 202 2490 2560 2600 2600 2600 2600 8 8 10 10 10 10 8 8 10 10 10 10 WCFX64R-81R 'F' 'D' 'E' 'A' Con.Outlet S 'G' 'C' Recommended Space 'B' 'H' 3800 4115 152.5 460 1100 460 52 g:);5D Dimensional Data Note˖ Recommended Space Recommended 1ǃWater Piping To Be Supported To Minimize Load On Unit. 2ǃExpect water pipe dimension is in inch,the others are in minimeter. 3ǃVent and drain connections provided on evapoator and condenser. 4ǃSufficient room must be allowed for evaporator and condenser water connections 5ǃWhen looking at (2) pass evaporator head connections, water outlet is left connection, water inlet is right connection as supplied by factory. Customer may reverse this arrangement, but leaving water temperature sensor must be relocated to water outlet. All water nozzles are IPS, with victaulic grooves. 6ǃDWG shows 2 pass right hand arrangment on both Con.and Evap. Space Recommended Length Total Length Con. Outlet S Eva.Outlet Eva.Inlet Electrical wiring location
  • 13. 12 MODEL A B C D WCFX10SR WCFX12SR WCFX15SR WCFX18SR WCFX20SR WCFX23SR WCFX24SR WCFX27SR WCFX30SR WCFX33TR WCFX36TR WCFX41TR WCFX46TR WCFX50TR WCFX54TR WCFX57TR WCFX60TR WCFX64R WCFX69R WCFX73R WCFX75R WCFX77R WCFX81R 2693 2693 2693 2693 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3277 3836 3836 4115 4115 4115 4115 4115 4115 611 651 677 758 758 758 758 866 866 866 867 918 975 1032 1088 1032 1032 1032 1034 1185 1185 1185 1242 3200 3200 3200 3200 3800 3800 3800 3800 3800 3900 3900 3900 4400 4400 4400 4400 4400 4800 4800 4800 4800 4800 4800 1300 1300 1400 1400 1500 1500 1500 1600 1600 1600 1600 1600 1700 1750 1800 1800 1800 1800 1850 1900 1900 1900 2000 WCFX-R134a WCFX-R134a Foundation Schematic A C B D B 80X80 0~80 100 g:);5D Note˖ If needed, expansion bolt or foundation bolt which diameter is 18 mm, can be set 1ǃin view of its little vibration,the chillers can be put on the fondation without foundation bolt 2ǃIf the foundation is needed,the dimensions of it can be consulted the data of the table 3ǃwhen the chillers are put on the floor slab, the intensity of it should be great enough to bear the running weight of them 4ǃ when building the foundation, the drain should be built around it, whilst the edges of the found-ation should be smooth.
  • 14. Products that perform...By people who care A410029G02 Dunham-bush Yantai Co.,Ltd No.1, Dunham-Bush Road, Laishan District, Yantai, Shandong, China Tel: (0535) 6588999 Fax: (0535) 6581999 Post Code: 264003 www.dunham-bush.com.cn