1. WP REPORT QT2110847
Code
Show job duration:
Resource appearance:
10318740
Notification no.:
MADINA GROUP W.L.L.
Main contr:
Test system:
SBS3:
SBS2:
FGP1Fb1062005 - 1F.b-106.21 : Propane Refrigerant
SBS1:
WBS:
FGP_NGL/LPG_TMES_Madina_SUP:13_FMAN:039 -
FGP_NGL/LPG_TMES_Madina_SUP:13_FMAN:039
OBS:
CBS:
I_VLV - INST CONTROL VALVES
Shortcode:
Eqpt code:
Location info:
Unit : FGP Phase-1 (10600)
Location : NGL Phase-1
Elevation: 28m
Scope location:
Sce:
FGP / 10600
PA/Unit:
106HZ-10118/VO - 1V0621 TO WH FLARE
Eqpt:
106HZ-10118/VO- OVERHAUL PCE VALVES
Description:
A081-106HZ-10118-
VO
Functional location:
QT2110847
Stoppoint no.:
WO no.:
2020011
Scope no.:
John Charles
WPHolder:
P&ID:
7/16/2020 12:15:14
PM
Revision date:
1.2
Revision no.:
Remove the CV and send for overhaul and fix back after Overhaul.
Size : 4"x300#
(Weight : 360 kg Approx.)
LP Number: LP-FGP-MTA3-080
Work at height/ Drop Objects
Manual Handling/ Pinch Points
Electricity
Lifting & Rigging/ Suspended load
Vehicle/ Equipment Movement
SIMOPS
Note :
Grating/Scaffold platform must be cover using work mat. Bolt tray must be used to secure all loose bolts at height.
Hand tools must be secured using tool lanyard.
Use push-pull sticks during lifting operation.
Signature
Progress barcode / circumstances
Lib no.
Job no.
Job description / resources
No.
Erect scaffolding to access instrument connection and disconnection activities.
A004
_1MC5
ERECT SCAFFOLDING
001
MADINA GROUP W.L.L.
SCAF
• Obtain Permit for valve removal and Reinstallation.
• Supervisor to conduct Tool box talk to working party before job start.
• 3 What's risk assessment to be done by Supervisor / Working party before any work begins.
• Ensure Permit is displayed at work location & fully understood by Working party.
• Tools Required- Chain blocks/pulleys 1-3Ton, Flange spreader, Flange alignment tool, Manual Torque Tools/wrench, Lifting Belt, rope,
Screw drivers, Various Spanners, crow/hole Bari.
• Equipment: Crane, Boom truck, forklift.
S092
_83J
OBTAIN PERMIT
002
MADINA GROUP W.L.L.
PPFT
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RoserSystems/2022 MTA3:Tr/WP01_1
WP REPORT QT2110847
2. Signature
Progress barcode / circumstances
Lib no.
Job no.
Job description / resources
No.
• Perform Initial stroke test and confirm no leaks on the Actuator.
• If required, request IPF team to force the Solenoid valve.
• Inform to SFI for configuration backup.
• Stroke check Valve from DCS. Record Trends of "Read-Back".
I004
_16ZQ
STROKE CHECK FOR VALVE
003
MADINA (E&I-TEIS)
ITTC
QSGTL Instrument
QSIT
• Using loop wiring diagram, Isolate the power supply to the positioner at MDF cabinet in FAR building or JB.
• Open the positioner field terminal boxes and confirm no voltage present at the terminal.
• Disconnect the power supply cable and protect the cable end by individual insulation tapes and protect them from water ingress.
• Isolate the air supply to the valve. Disconnect the tubing and accessories. Provide identification marking on tubing, cables and
accessories for correct re-installation.
• Protect and securely store the cable, tubing and other accessories from mechanical damages, dirt and debris.
D009
_83K
DISCONNECT/REMOVE ASSOCIATED
INSTRUMENTATION
004
MADINA (E&I-TEIS)
ITTC
QSGTL Instrument
QSIT
QSGTL Instrument
QIPF
Set-up crane for removal & reinstall of control valve as per approved lifting plan.
D317
_83L
SET UP CRANE
005
MADINA GROUP W.L.L.
MC 120T
• Check isolation point and confirm zero energy with operation.
• Place dip tray below the vlave flanges (If required).
• Detorque and loose bolts for both flanges (4" x 300#) (Bolts 16, Stud size 3/4" & A/F 32mm).
• Rigg & hold the valve with crane & remove the flange bolts one by one.
• Slowly remove the control valve outside, and place on wooden pallet to send for workshop for overhauling (weight : 360 kg Approx.)
• Clean the flange faces of open ends, check inlet & outlet piping for debris & report any defects or blockage to integrity & operation.
• Place flange protection covers (plywood) on open end flanges of valve & pipe line.
• Marking & P-MAC Tag to be provided on the valve & pipeline flanges (To assist during valve reinstallation).
Note : Secure removed studbolts in bolt trays for reuse during valve installation.
D015
_83M
REMOVAL OF CONTROL VALVE
006
MADINA GROUP W.L.L.
PPFT
MADINA GROUP W.L.L.
RIGG
MADINA GROUP W.L.L.
MC 120T
• Make sure CV is cleaned and free from process contamination. If necessary, clean CV prior to sending out.
• Attach to proper packaging to be sure the CV is not damaged during shipping and protect flanges with protection covers (wooden ply
or plastic caps).
• Attach proper tags and MSDS sheets to CV prior to delivering to staging area for sending out.
• Send valve package including Data sheet, cross sectional drawing, ITP, ETC, Scope details and material list to Valve Overhauling shop
prior to delivering valve.
• Send valve to ............ workshop for overhauling.
• Workshop overhaul test certificate should be provided while dispatching valve to site and prior to installation.
• Ensure Valve tag should be tied properly and documented before dispatch vlave to site.
S043
_83N
SEND CV TO OUTSIDE SHOP FOR
TESTING AND REPAIRS
007
DSERV DOHA
TIME
• Remove flange protection covers from valve & pipeline flanges.
• Clean the flanges manually by using clean cloth before installing the valve.
• Check inlet & outlet piping for debris & report any defects or blockage to integrity & operation before installing valve.
• QSGTL inspector & Contractor QC Witness required before installation of valve for checking correct gasket and valve.
• Verify flow direction of CV before installation.
• Rigg & install the valve by using crane with new gaskets (4" x 300#, weight :360 kg Approx.).
• Place all flange bolts & final torque as per ITP (Bolts 16, Stud size 3/4" & A/F 32mm).
Note: Clean the stud bolts and apply molykote P-37 on stud bolts before install.
D076
_83O
INSTALL CONTROL VALVE
008
MADINA GROUP W.L.L.
PPFT
MADINA GROUP W.L.L.
MTT
MADINA GROUP W.L.L.
RIGG
MADINA GROUP W.L.L.
MC 120T
Demobilization of the crane after installation of 106HZ-10118.
S014
_83P
CLEAN UP AND DEMOB CRANE
009
MADINA GROUP W.L.L.
MC 120T
• Replace all Pnuematic components of the valve with New(AFR,SOV,Positioner etc.)As per the Hook up
• Re-connect the power supply cables to valve positioners.
• Re-instate the air supply to the valve. carry out air leak check using snoopy and confirm no leak.
• De-Isolate the power supply to the valve positioners at MDF Cabinet in FAR building or JB.
• Ensure the Power supply in the field terminal box.
D083
_83Q
CONNECT/RE-INSTATE ASSOCIATED
INSTRUMENTATION
010
MADINA (E&I-TEIS)
ITTC
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RoserSystems/2022 MTA3:Tr/WP01_1
WP REPORT QT2110847
3. Signature
Progress barcode / circumstances
Lib no.
Job no.
Job description / resources
No.
QSGTL Instrument
QSIT
• SFI Support required to download the configuration in the new positioner and calibration from FDM.
• Request IPF Team to force the signal from IPS System.
• Perform valve calibration and stroke check. Verify the feedback in DCS Panel.
• After stroke check, verify the functional check and air failure action and ensure it meets the requirement as per the datasheet.
• Stroke check the valve from DCS and ensure the loop is in healthy condition.
• Ensure no alarms in FDM.
• Request IPF team to normalize the force.
• Obtain area operator sign off on the work permit and arrange to close out.
I004
_0CYL
STROKE CHECK FOR VALVE
011
MADINA (E&I-TEIS)
ITTC
QSGTL Instrument
QSFI
QSGTL Instrument
QSIT
QSGTL Instrument
QIPF
CCI VALVE TECHNOLOGY GMBH VIENNA
SPSR
1. Verify filled flange Tags and metallic tags are placed on the flange joint.
2. Verify all the inspection report and ITP have been signed off.
3. Verify flange tightening protocols have been signed off-if applicable.
4. Physical verification to done for completeness of E&I activities.
5. Perform mechanical completion walkdown, Capture punch items and review MC package.
D135
_83R
QA/QC CHECKS
012
QSGTL Instrument
INSP
HP
MADINA GROUP W.L.L.
QCQA
HP
Remove scaffolding and shift material to designated area.
G002
_1MC6
DISMANTLE & REMOVE SCAFFOLDING
013
MADINA GROUP W.L.L.
SCAF
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RoserSystems/2022 MTA3:Tr/WP01_1
WP REPORT QT2110847
4. MATERIALS QT2110847
MADINA GROUP W.L.L.
Main contr:
7/16/2020 12:15:14 PM
Revision date:
10318740
Notification no.:
Test system:
A081-106HZ-10118-VO
Functional location:
WO no.:
QT2110847
Stoppoint no.:
P&ID:
2020011
Scope no.:
I_VLV - INST CONTROL VALVES
Shortcode:
SBS3:
Eqpt code:
SBS2:
Location info:
FGP1Fb1062005 - 1F.b-106.21 : Propane Refrigerant
SBS1:
Unit : FGP Phase-1 (10600)
Location : NGL Phase-1
Elevation: 28m
Scope location:
WBS:
FGP / 10600
PA/Unit:
FGP_NGL/LPG_TMES_Madina_SUP:13_FMAN:039 -
FGP_NGL/LPG_TMES_Madina_SUP:13_FMAN:039
OBS:
106HZ-10118/VO - 1V0621 TO WH FLARE
Eqpt:
CBS:
106HZ-10118/VO- OVERHAUL PCE VALVES
Description:
John Charles
WPHolder:
1.2
Revision no.:
Legacy art. no. 2
Legacy art. no. 1
Article description
Article no.
Unit
Qty
Type
Resource
SEND CV TO OUTSIDE SHOP FOR TESTING AND REPAIRS
007
OVERHAUL
`775611SOFT
SOFT GOODS KIT,775611-SOFT,CCIVLV
10661947
KIT
1.00
Library
TIME
OVERHAUL
`6130801AH
5910821093
SEAL,BALANCE,6130801AH,CCI
10553674
SET
1.00
Library
TIME
OVERHAUL
`500DA-SOFT
5910821103
SOFT GOODS KIT,500DA-SOFT,CCI
10553675
SET
1.00
Library
TIME
OVERHAUL
REGULATOR,6201900006,CCI
10625602
EA
1.00
Library
TIME
OVERHAUL
`WSCRET8327B10
224VD
VALVE,SOL,ASCO-NU,WSCRET8327B102 24VDC
10677579
EA
2.00
Library
TIME
OVERHAUL
`SS4HLN300
NIPPLE,HEX,SWAGELOK,SS-4-HLN-3.00
10657000
EA
2.00
Library
TIME
OVERHAUL
`64421890
5961770153
GAUGE,PRESS,64421890,NORGREN
10554839
EA
1.00
Library
TIME
OVERHAUL
`11B9639X032
GAUGE,PRESS,SS,40mm,11B9639X032,FISH-CO
10650538
EA
1.00
Library
TIME
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RoserSystems/2022 MTA3:Tr/WP04_1
MATERIALS QT2110847
5. Legacy art. no. 2
Legacy art. no. 1
Article description
Article no.
Unit
Qty
Type
Resource
INSTALL CONTROL VALVE
008
BOX-UP
8541363701
GASW,CL300,316,GPH,DN100
10546258
EA
2.00
Library
PPFT
BOX-UP
8138633321
SB2N,A320-L7,UNC,120mm,3/4in
10548835
EA
6.00
Library
PPFT
CONNECT/RE-INSTATE ASSOCIATED INSTRUMENTATION
010
BOX-UP
`342A8427G
REGULATOR,AIR FILTER,ASCO-NU,342A8427G
10684406
EA
1.00
Library
ITTC
BOX-UP
`SS6M014
CMMC,SWAGELOK,SS-6M0-1-4,6mm,1/4in
10570208
EA
4.00
Library
ITTC
BOX-UP
ELBOW,TUBE,SWAGELOK,SS-6M0-2-4,6mm
10537325
EA
3.00
Library
ITTC
BOX-UP
`SS10M014
CMMC,SWAGELOK,SS-10M0-1-4,SS,10mm,1/4in
10570216
EA
3.00
Library
ITTC
BOX-UP
ELBOW,TUBE,SWAGELOK,SS-10M0-2-4,10mm
10537261
EA
3.00
Library
ITTC
BOX-UP
`A825T6MS10M6M
E
TUBE,SWAGELOK,A825-T6M-S-1.0M-6ME,6M
10691898
EA
0.50
Library
ITTC
BOX-UP
`A825T10MS15M6
ME
TUBE,SWAGELOK,A825-T10M-S-1.5M-6ME,6M
10691912
EA
0.50
Library
ITTC
5/7
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RoserSystems/2022 MTA3:Tr/WP04_1
MATERIALS QT2110847
