Zinc phosphate cement is an older luting cement that exists in two types based on grain size. It consists of zinc oxide powder and an acidic liquid containing phosphoric acid. The powder and liquid undergo an exothermic chemical reaction where the acid attacks the zinc oxide particles. This forms a zinc-aluminophosphate gel matrix. Zinc phosphate cement has good compressive strength and insulation properties but low tensile strength. It is used for luting restorations and bases due to its strength but can irritate pulp and lacks aesthetic qualities. The working time can be extended through controlling the powder-liquid ratio, mixing temperature or technique.
2. • Introduction
• Classification
• Available as
• Commercial Name
• Composition
• Manufacture
• Manipulation
• Setting Reaction
• Control of Working Time
• Properties
• Advantages
• Disadvantages
• Applications
• Modifications of Zinc
Phosphate
3. Introduction:
Zinc Phosphate is the oldest of the luting
cements and served as a standard for newer cements
that can be compared.
4. Classification:
Type 1 – fine grained for luting.
(film thickness not more than 25 micrometre)
Type 2 – medium grained for luting and filling.
(film thickness not more than 40 micrometre)
7. Composition:
• Powder –
a. Zinc Oxide : 90.2% - Principle Constituent
b. Magnesium Oxide : 8.2% - Aids in Sintering
c. Other Oxides : 0.2% - Improves Smoothness of mix
d. Silica : 1.4% - Filler
• Liquid –
a. Phosphoric acid – 38.2% - Reacts with zinc oxide
b. Water – 36.0% - Control rate of reaction
c. Aluminium Phosphate – 16.2% - Buffer
d. Aluminium – 2.3%
e. Zinc – 7.1%
8. Note :
• The liquid controls the pH and the rate of the
liquid-powder (acid-base) reaction.
• Finer the particle size, faster the cement sets.
9. Manufacture :
• The ingredients are mixed and heated at
temperature between 1000’C-1400’C.
(SINTERING)
• After this, cake formed is cooled quickly.
• This causes material to crack which helps in
grinding of the fine material to a fine powder.
(FRITTING)
11. 2. Mixing Time:-1 min. 15 sec.
3. P/L Ratio:-1.4 gm/0.5ml.
4. The powder is added in small increments.
12. 5. Mixing is done with stainless steel spatula using brisk
circular motion.
6. Each increments is mixed for 15-20 sec.
13. 7.A large area is covered during mixing in order to
dissipate the exothermic heat.
14. Setting Reaction:-
• When powder is mixed with liquid, phosphoric acid attacks the
surface of the particles and releases the zinc ions.
• The aluminium in the liquid is essential for cement formation. The
aluminium complexes with the phosphoric acid and the zinc ions to
form a zinc-aluminophosphate gel.
• Reaction is EXOTHERMIC.
• Loss of water from the liquid lengthens the setting reaction and
vise versa.
• SETTING TIME : 2.5-8 minutes.
• MIXING TIME: 1min 8 sec.
15. Control of Working Time:-
The length of the working time may be varied to some degree to fit the
clinical situation. For ex. A fixed dental prosthetics with multiple crowns
require more working time for cementation. Four techniques can
extend the working time of ZP Cement:-
1. P/L ratio can be reduced to produce a thinner mixture. This however,
reduces initial pH and adversely affect the properties.
2. Smaller portions of powder should be mixed for the first few
increments. This reduces the acidity of the liquid and retards the rate
of reaction.
3. Prolong the spatulation of the last increment of the powder. This
destroys the matrix formed, thus extra time is needed to rebuild the
bulk of the matrix. This is however, not a preffered method for
prolonging the working time.
16. contd.. Control of working time:-
4. A cooler mixing temperature retards the chemical reaction between
powder and the liquid, thereby delay formation of matrix.
However, the temperature of the slab should be above the dew point,
otherwise water condenses, dilutes the liquid and reduces the
compressive and tensile strength of the cement.
This is the most viable method of extending the working time of zinc
phosphate cement.
17. Properties of zinc phosphate:-
• Compressive Strength – 104MPa
• Tensile Strength – 5.5MPa
• Modulus of Elasticity – 13GPa
• Solubility – 0.06% (relatively low)
• Thermal Properties – Good
• Adhesive Properties – No bond formation
• Biological Properties – starting pH: 3.5, at the time of cementation,
pH is: 2 and after 24hrs, pH is 5.5
• Optical Properties - Opaque
18. Advantages of zinc phosphate:-
• Good compressive strength
• Can be used in regions of high masticatory stress or long span
prosthesis.
• Good thermal insulation ability
• Does not dissolve in oral fluids
• Adequate film thickness
• Reasonable working time
19. Disadvantages of zinc phosphate:-
• No chemical adhesion
• Pulp irritation
• Poor aesthetics
• Low tensile strength
20. Applications of zinc phosphate:-
• Luting for restorations
• High strength bases
• Temporary restoration
• Luting for orthodontic bands and brackets