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EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016
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Electronic	Speckle	Pattern	Interferometry		
	
Akash	Marakani,	Nivedita	Madanala		
	
Abstract			
	
Interferometry	is	a	measurement	method	using	the	phenomenon	of	interference	of	waves	(usually	light,	radio	or	
sound	 waves).	 The	 measurements	 may	 include	 those	 of	 certain	 characteristics	 of	 the	 waves	 themselves	 and	 the	
materials	that	the	waves	interact	with.	Interferometry	is	an	investigative	technique	that	uses	light	waves	for	the	
study	of	changes	in	displacement.	Electronic	speckle	pattern	interferometry	(ESPI)	is	a	technique	which	uses	laser	
light,	 together	 with	 video	 detection,	 recording	 and	 processing	 to	 visualize	 static	 and	 dynamic	 displacements	 of	
components	with	optically	rough	surfaces	in	the	form	of	fringes.	This	paper	reviews	the	working	principle,	benefits	
and	limitations	of	this	technique.	The	paper	also	talks	about	the	various	applications	and	provides	a	brief	summary	
of	the	latest	advancements	in	this	field.		
	
	
	
1.	Introduction		
Electronic	Speckle	Pattern	Interferometry	(ESPI),	which	
is	also	known	as	TV	Holography	is	a	non-contact	optical	
method	 which	 is	 generally	 used	 for	 studying	 surface	
deformations.	Surface	deformation	are	a	characteristic	
property	 of	 three	 dimensional	 displacements,	 which	
can	be	further	translated	into	3D	strains	and	stresses,	
and	are	a	key	parameter	for	design,	manufacturing	and	
quality	control.	Due	to	the	advancements	in	technology	
various	 industrial	 sectors	 like	 automotive,	
manufacturing	has	already	adapted	rapid	optimization	
design	concepts.	These	concepts	all	require	the	support	
of	high	sensitive	measurement	of	3D	displacements.		
	
The	 traditional	 technique	 for	 measurement	 of	
displacement	 and	 strain	 is	 the	 resistance	 strain	 gage	
method,	however	due	to	its	low	spatial	resolution	and	
time	 consuming	 methodology,	 advanced	 optical	
methods	 due	 to	 their	 non-contact,	 full	 field	
characteristics,	and	high	measurement	sensitivity	have	
been	 widely	 accepted	 as	 displacement	 and	 strain	
measurement	 tool	 in	 industry.	 Of	 these	 methods,	
electronic	 speckle	 pattern	 interferometry	 is	 the	 most	
sensitive	 and	 accurate	 method	 for	 full	 field	 3D	
displacement	measurement.	
	
Electronic	 Speckle	 Pattern	 Interferometry	 (ESPI)	 relies	
on	 the	 interference	 between	 the	 reflected	 light	 from	
the	object	to	be	tested	and	a	reference	beam	from	the	
same	 laser	 source.	 It	 is	 an	 optical	 full-field	
measurement	 method	 used	 to	 determine	 the	
deformations	on	object	that	must	be	an	optically	rough.	
The	reflected	beam	and	the	reference	beam	from	the	
same	 laser	 light	 source	 are	 superimposed	 on	 a	 video	
camera	and	interfere	to	form	a	speckle	pattern.	Speckle	
pattern	recorded	before	and	after	deformation	of	the	
object	yield	a	non-unique	fringe	pattern.	Using	a	phase	
shifting	method,	this	non-uniqueness	can	be	solved	and	
the	fringe	pattern	is	further	evaluated	using	a	computer	
algorithm.	This	technique	is	very	accurate	and	also	has	
the	 capability	 to	 detect	 fractures,	 micro-cracks	 and	
surface	flaws.	
	
In	 this	 report,	 we	 provide	 a	 literature	 review	 on	
Electronic	 Speckle	 Pattern	 Interferometry	 (ESPI),	 their	
experimental	 setup,	 procedure	 and	 their	 applications.	
This	 report	 also	 summarizes	 the	 areas	 of	 current	
advancements	 in	 ESPI	 and	 how	 they	 have	 been	
accepted	 as	 a	 displacement	 and	 strain	 measurement	
tool	in	the	industrial	environment.		
	
2.	Experimental	Setup		
The	Electronic	Speckle	Pattern	Interferometry	(ESPI)	is	
used	for	collecting	data	for	surface	strain	analysis	and	is	
based	on	a	holographic	interferometric	(HI)	technique	
involving	 photographic	 recording	 of	 a	 light	 beam	 and	
video	recording.	The	video	recording	from	the	source	is	
filtered	 and	 displayed	 on	 the	 TV	 monitor.	 The	 main	
advantage	of	ESPI	is	its	real	time	capability,	and	the	fact	
that	the	recordings	can	be	easily	stored	and	processed	
for	 later	 use.	 Further	 it	 uses	 an	 automatic	 fringe	
analysis	technique.	
	
The	 setup	 consists	 of	 a	 laser	 diode	 (LD),	 microscope	
objective	 (MO),	 directional	 coupler	 (DC),	 charge-
coupled	 diode	 camera	 (CCD),	 digital	 to	 analog
EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016
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convertor	 (D/A),	 piezoelectric	 phase	 shifter	 (PZT)	 as	
shown	in	the	figure	below.		
	
Fig.	1	Experimental	setup	of	ESPI	
	
An	illustrative	speckle	pattern	subtraction	wherein	two	
patterns	are	recorded	at	the	surface	of	the	specimen	
before	and	after	the	application	of	load	has	been	
demonstrated	in	the	figure	below.	
	
						 	
Fig	2.	Before	(A)	and	after	(B)	a	fluid	pressure	gradient	
was	applied	to	the	surface	
	
	
Fig	3.	(A)	is	subtracted	from	(B)	to	obtain	the	speckle	
pattern	to	obtain	the	displacement	of	the	fringes		
	
2.1	Components	
2.1.1	Laser	Diode	(LD)		
A	 laser	 diode	 (LD)	 is	 an	 electrical	 diode	 in	 which	 the	
laser	 beam	 medium	 is	 formed	 by	 a	 p-n	 junction	 of	 a	
semiconductor	diode	which	is	similar	to	that	found	in	a	
light	emitting	diode.	The	modulation	of	light	intensity	is	
done	 to	 obtain	 different	 sensitivity	 and	 phase	 shifting	
can	be	achieved	by	tuning	the	laser	beam	wavelength.	
	
Ideally,	Helium-Neon	(HeNe)	lasers	are	used	for	looking	
at	 relatively	 small	 objects,	 while	 Argon	 (Ar)	 lasers	 are	
used	for	large	objects	and	for	two-wavelength	surface	
geometry	measurements.	In	rare	cases,	Co2	can	also	be	
used.		
	
2.1.2	Microscope	Objective	(MO)	
The	 laser	 beam	 which	 is	 coherent	 in	 nature	 is	 passed	
through	the	microscopic	objective	to	get	a	single	mode	
optical	 light	 to	 avoid	 feedback.	 The	 beam	 is	 further	
divided	in	two	beams	of	equal	intensity	by	a	directional	
coupler.		
	
2.1.3	Phase	Shifter	
A	 piezoelectric	 phase	 shifter	 is	 generally	 glued	 to	 a	
mirror	 and	 it	 also	 has	 a	 voltage	 input	 from	 the	
computer	interface.	The	voltage	then	distorts	the	phase	
shifter	and	the	mirrors	moves	which	produces	a	small	
variation	 of	 the	 optical	 phase.	 For	 example,	 a	
displacement	of	λ/8	produces	a	phase	shit	of	π/2.	
	
2.1.4	Charge-Coupled	Device	(CCD)	Camera		
The	 reference	 beam	 and	 the	 reflected	 beam	 before	
incident	on	the	CCD	camera	are	made	to	pass	through	a	
mirror	 with	 a	 pin	 hole.	 The	 pin	 hole	 is	 necessary	 to	
ensure	 the	 two	 beams	 are	 in	 line	 and	 to	 cleanse	 the	
reference	wave.	The	CCD	camera	is	used	to	resolve	the	
beams	before	projecting	in	onto	the	TV	camera.	
	
2.1.5	Computer	–	TV	Interface		
The	video	signal	from	the	camera	is	digitized	by	the	PC.	
The	computer	is	provided	with	a	video	digitizer	board	
giving	 it	 a	 wide	 spectrum	 of	 image	 processing	
capabilities.	 It	 is	 also	 used	 to	 read	 out	 fringe	
coordinates.	 The	 video	 signal	 from	 the	 computer	 is	
passed	through	a	filter	rectifier	before	displaying	onto	
the	TV	monitor.	An	illustrative	figure	comprising	of	the	
computer	interface	has	been	shown	below.		
	
	
Fig	4.	ESPI	computer	interface
EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016
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3.	Working	Principle	of	ESPI		
The	coherent	laser	beam	from	the	laser	source	is	first	
split	into	a	reference	beam	and	an	object	beam	using	a	
beam	splitter.	The	object	beam	illuminates	the	object	
and	is	then	scattered,	producing	an	object	image	on	the	
recording	 device.	 The	 object	 image	 and	 the	 reference	
beam	are	superimposed	on	the	charge	coupled	device	
(CCD)	camera,	and	the	interference	patterns	obtained	
on	the	device	are	called	speckles	or	an	interferogram.	
The	 intensity,	 phase	 and	 amplitude	 of	 the	 scattered	
beam	are	dependent	on	the	structure	of	the	area	of	the	
object	from	which	it	reflects.	The	speckle	pattern	is	an	
inherent	attribute	of	the	object.		
	
The	 reference	 beam	 and	 the	 object	 beam	 are	
recombined	 using	 either	 a	 pinhole	 mirror	 aperture	 or	
an	 optical	 component	 like	 a	 glass	 wedge.	 However,	
using	 a	 mirror	 gives	 the	 best	 results	 as	 the	 beam	 is	
subjected	to	less	intensity	fluctuations	when	compared	
to	passing	the	beam	through	an	optical	component	like	
a	lens.		
	
When	 the	 object	 under	 consideration	 is	 subject	 to	
loading,	 the	 surface	 of	 the	 object	 undergoes	
deformation.	 Since	 the	 interference	 pattern	 is	 an	
inherent	property	of	the	object	surface,	it	too	changes	
according	 to	 the	 deformation,	 resulting	 in	 a	 new	
speckle	 pattern.	 Comparing	 this	 to	 the	 original	
undeformed	interference	pattern,	we	can	qualitatively	
obtain	the	displacement	the	surface	undergoes	in	the	
form	 of	 contour	 lines	 or	 by	 calculating	 the	 order	 of	
fringes.	 However,	 the	 presence	 of	 speckles	 gives	 us	 a	
low	contrast,	noisy	image.	A	more	quantitative	analysis	
of	the	patterns	can	be	carried	out	by	a	phase	shifting	
procedure	 to	 remove	 the	 non-uniqueness	 in	 the	
pattern.	 A	 deformation	 in	 the	 object	 will	 change	 the	
distance	 between	 the	 object	 and	 the	 image,	 and	
therefore	 the	 interference	 pattern	 of	 the	 deformed	
surface	will	undergo	a	phase	change.	The	interferogram	
for	 the	 deformed	 object	 is	 subtracted	 pixel	 by	 pixel	
from	the	original	interferogram.	The	result	obtained	is	
sent	through	a	rectifier	to	give	a	contour	map	made	of	
bright	 and	 dark	 fringes	 called	 correlation	 fringes	 that	
give	us	the	displacement	of	the	object.		
	
When	 there	 is	 a	 phase	 difference	 between	 the	
reference	and	reflected	beam	we	obtain	grey	or	white	
fringes	 and	 dark	 fringes	 when	 there	 isn’t	 a	 phase	
difference.		
	
The	ESPI	has	two	basic	configurations:	
1. In-plane	measurement	system	
2. Out	of	plane	measurement	system	
	
3.1	Different	types	of	ESPI	Configuration		
Depending	 on	 the	 direction	 of	 deformation	 of	 the	
specimen	 we	 have	 two	 different	 types	 of	 ESPI	
experimental	setup	configuration.		
	
3.1.1	Out-of-plane	configuration	
In	 this	 setup	 the	 laser	 beam	 is	 initially	 split	 using	 a	
beam	splitter	into	two	beams,	namely	object	beam	and	
reference	beam	as	seen	in	the	fig	(5).	The	object	beam	
is	 used	 to	 illuminate	 the	 surface	 of	 the	 object	 and	
scattered	back	to	the	camera.	The	reference	beam	and	
the	 reflected	 beam	 are	 combined	 together	 using	 a	
beam	splitter	and	directed	back	towards	the	camera.	As	
the	 object	 displaces	 in	 the	 direction	 parallel	 to	 the	
direction	 of	 viewing,	 the	 distance	 travelled	 by	 the	
object	 beam	 changes,	 due	 to	 which	 there	 is	 a	 phase	
change.	The	final	image	recorded	by	the	camera	is	the	
speckle	 pattern	 or	 interference	 pattern	 formed	 by	
these	 two	 beams.	 If	 φ	 is	 considered	 as	 the	 phase	
difference	 between	 reference	 beam	 and	 object	 beam	
before	 any	 displacement	 and	 (φ	+	 Δ)	 is	 the	 phase	
change	of	the	object	beam	after	displacement	where,	Δ	
is	 the	 change	 due	 to	 deformation.	 The	 two	 speckle	
patterns	are	subtracted	to	get	the	fringed	pattern	that	
gives	the	information	about	the	displacement.	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
Fig	5.	Schematic	representation	of	the	setup	and	
speckle	pattern	of	out	of	plane	configuration
EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016
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3.1.2	In-plane	configuration		
For	 the	 in-plane	 measurement,	 two	 symmetric	 laser	
beams	from	the	same	source	are	directed	towards	the	
object	from	opposite	directions.	This	is	produced	with	
the	 help	 of	 beam	 splitter	 and	 mirror	 setup.	 The	
interference	pattern	is	formed	by	subtracting	the	two	
beams	reflected	back	to	the	camera.	The	interference	is	
obtained	only	if	there	is	a	deformation	or	displacement	
in	 the	 direction	 perpendicular	 to	 the	 direction	 of	
viewing.	 There	 is	 phase	 change	 as	 one	 beam	 phase	
increases	and	the	other	beam	phase	decreases	due	to	
displacement	and	is	recorded	as	Δ.	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
Fig	6.	Schematic	representation	of	the	setup	and	
speckle	pattern	of	in	plane	configuration	
	
3.2	Theoretical	Calculation		
Consider	 the	 in-plane	 ESPI	 system.	 The	 two	 coherent	
laser	 beams	 of	 wavelength	 λ,	 and	 equal	 and	 opposite	
angles	 θ	 fall	 on	 the	 object	 and	 get	 scattered.	 The	
intensity	of	the	scattered	light	along	the	normal	to	the	
surface	is	given	by	
	
𝐼 = 𝐼# + 𝐼% + 2 𝐼# 𝐼% 𝑐𝑜𝑠φ	 (1)	
	
where	𝐼#and	𝐼%	are	 the	 intensities	 of	 the	 two	 beams	
and	φ	is	the	phase	difference	between	them.		
	
On	deformation,	if	a	point	on	the	surface	of	the	object	
moves	 by	 a	 displacement	 d,	 the	 phase	 differences	
between	the	light	beam	changes	by	Δφ,		
	
∆𝜑 =
4𝜋
𝜆
𝑑	𝑠𝑖𝑛𝜃	
(2)	
	
Therefore,	using	Eq.	(1)	we	can	write	the	new	intensity	
as,	
	
		 	
𝐼5
= 𝐼# + 𝐼% + 2 𝐼# 𝐼%cos	(φ + ∆𝜑)	 (3)	
	
The	difference	in	the	intensities	gives	
	
𝐼 − 𝐼5
= 4 𝐼# 𝐼% sin φ +
∆𝜑
2
sin
∆𝜑
2
,	
(4)	
	
which	 denotes	 a	 fringe	 pattern	 with	intensity	 maxima	
at	∆𝜑 = (2𝑝 + 1)	𝜋,	 and	 minima	 at	∆𝜑 = 2𝑝𝜋,	 where	
p	is	an	integer.	
	 The	 bright	 and	 dark	 fringes	 are	 obtained	
according	 to	 Eq.	 (2)	 and	 Eq.	 (4),	 if	 d	 is	 spatially	
dependent.	 Then	 the	 in	 plane	 displacement	 of	 the	
object	is	obtained	as	
	
𝑑 =
𝑛𝜆
2 sin 𝜃
	
(5)	
	
where	n	is	the	number	of	fringes	at	displacement	d.	
	 	
Similarly,	 in	 case	 of	 out-of-plane	 configuration	 by	
carrying	 out	 a	 similar	 analysis	 we	 find	 the	 spatial	
dependent,	
	
where,		
	 λ	=	wavelength	of	laser	light	
	 d	=	out	of	plane	displacement	of	the	object	due	
	 							to	the	applied	stress	
α	=	angle	between	the	direction	of	object		
							normal	and	camera	viewing	angle	
β	=	angle	between	the	direction	of	object			
							normal	and	the	object	beam	
	
4.	Applications		
Electronic	 speckle	 pattern	 interferometry	 (ESPI)	 has	
wide	range	of	application	in	diverse	fields	because	of	its	
ability	 to	 measure	 deformation	 or	 displacement	 with	
variable	 sensitivity	 for	 in-plane	 and	 out-of-plane	
directions,	 3D	 object	 shape,	 surface	 roughness	 and	
vibrations	etc.	Below	are	the	areas	where	ESPI	is	widely	
used	in	industries.		
	
	
𝑑 =
𝑛𝜆
𝑐𝑜𝑠𝛼 + 𝑐𝑜𝑠𝛽
	
(6)
EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016
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4.1	Deformation	measurements	of	solder	joints	on	
electronic	device	boards	
Electronic	 speckle	 pattern	 interferometry	 is	 preferred	
for	the	investigation	of	solder	joint	deformation,	since	
it	is	a	non-contact	measurement	method	with	accuracy	
in	 the	 range	 of	 the	 order	 of	 the	 wavelength	 of	 the	
source	 light,	 and	 has	 a	 full	 field	 image	 of	 the	
deformation.	 It	 uses	 digital	 information,	 which	 suits	
industrial	application.	
	
4.2	 3D	 shape	 measurement	 with	 light-in-flight	
electronic	speckle	pattern	interferometry	
There	 are	 various	 techniques	 that	 can	 be	 used	 for	
three-dimensional	 shape	 measurements	 of	 small	
components.	 The	 common	 problems	 with	 traditional	
methods	are	that	they	are	not	efficient	enough,	and	are	
time	 consuming.	 ESPI	 is	 much	 more	 effective	 and	
provides	measurements	much	faster.	
	
4.3	Continuous	deformation	measurement	
Measurement	 of	 continuous	 deformation	 is	 difficult,	
since	 collection	 of	 useful	 information	 is	 hard	 as	 the	
state	of	the	object	changes	dynamically.	However,	with	
the	help	of	high	speed	cameras,	multi-camera	systems,	
and	 piezoelectric	 translators,	 ESPI	 is	 a	 very	 favorable	
method	for	dynamic	system	measurements.	
	
4.4	Cutting	tool	monitoring	
The	efficiency	of	the	cutting	process	directly	defines	the	
cost	 and	 productivity	 of	 machining	 operations.	 This	 is	
because	the	cutting	time	increases	as	material	strength,	
complexity	 of	 work	 pieces’	 increases	 and	 more	
stringent	 machining	 tolerances	 are	 desired.	 The	 ideal	
conditions	vary	significantly	for	the	tool-machine-work	
piece	 combination.	 Because	 of	 these	 reasons,	
traditional	 methods	 like	 stylus	 probes	 cannot	 be	 used	
to	check	the	cutting	tool	condition.	In	such	cases	ESPI	
performs	much	better	and	is	a	favorable	measurement	
tool.	
	
4.5	Hole	drilling	method		
The	 ‘locked	 in’	 stresses	 which	 are	 also	 known	 as	
residual	stresses	of	a	material	which	are	formed	during	
common	 manufacturing	 processes	 can	 also	 be	
calculated	by	using	a	ESPI	optical	phenomenon	as	they	
avoid	 the	 lengthy	 procedure	 of	 attaching	 strain	 gages	
as	shown	Fig	9.		
	
	
	
Fig	7.	Speckle	pattern	obtained	for	thermal	distortions	
in	Printed	circuit	board	(PCB)	
	
	
Fig	8.	Speckle	pattern	for	flaw	recognition	for	a	surface	
with	cracks	
	
	
	
Fig	9.	Speckle	pattern	for	a	prism	formed	by	examining	
a	drilled	hole
EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016
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5.	Advantages	and	Disadvantages		
The	ESPI	system	has	several	benefits	when	compared	to	
other	 traditional	 methods	 for	 determining	 surface	
deformation,	
• It	 is	 a	 non-contact	 measurement	 method	 with	
wavelength	order	accuracy.		
• This	method	provides	a	full	field	measurement.		
• It	is	well	suited	for	computer	aided	measurements	
as	information	is	acquired	and	evaluated	digitally.	
• The	 sensitivity	 is	 much	 higher	 than	 that	 of	
holographic	 plates	 and	 thus	 allows	 one	 to	 use	
shorter	 exposure	 times	 than	 those	 in	 classical	
holography.	
• Almost	 a	 real-time	 operation.	 The	 correlation	
fringes	can	be	displayed	on	a	monitor	without	the	
recourse	 to	 any	 form	 of	 photographic	 processing,	
or	plate	relocation.		
• The	resolution	of	the	recording	medium	used,	need	
not	 to	 be	 high	 compared	 with	 that	 required	 for	
traditional	holography.	
• With	 phase	 modulation,	 the	 sensitivity	 can	 be	
increased	by	20	times.	
	
Limitations	of	an	ESPI	system,		
	
• The	measurement	range	of	ESPI	is	small	and	limited	
by	the	speckle	correlation.	
• For	large	objects,	high	power	lasers	are	required	to	
increase	the	average	speckle	pattern	size.	
• Equipment	and	installation	cost	of	the	setup	is	high.	
	
6.	Advancements		
ESPI	relies	on	technologies	which	have	a	huge	scope	of	
improvement	and	those	of	which	are	driven	by	other,	
much	 larger,	 forces.	 Components	 such	 as	 computers,	
CCD	cameras,	laser	diodes	and	image	processing	boards	
are	 all	 high	 volume	 devices	 which	 are	 developed	 by	
major	industries	which	have	high	R&D	budgets.	In	this	
way,	 ESPI	 has	 the	 potential	 to	 advance	 much	 more	
quickly	 than	 others.	 With	 continued	 advancements	 in	
image	 processing	 techniques,	 it	 is	 probable	 that	 ESPI	
will	 take	 a	 big	 leap	 towards	 producing	 holographic	
quality	 data	 which	 could	 eliminate	 the	 need	 for	
holographic	interferometry.	
	
The	 future	 scope	 of	 ESPI	 appears	 to	 be	 even	 brighter	
than	the	already	documented	success.	The	laser	diodes,	
phase	shifters,	PC’s,	CCD	camera	that	will	be	developed	
in	the	forth	coming	years	seems	to	be	at	least	an	order	
of	 magnitude	 more	 powerful	 than	 those	 available	
today.	 Future	 advancements	 in	 optical	 and	 image	
processing	 techniques	 will	 help	 to	 develop	 a	 better	
fringe	 contrast,	 reduce	 the	 noise	 and	 increase	 the	
resolution	 of	 the	 speckle	 pattern.	 Finally,	 a	 complete	
displacement	map	of	the	specimen	under	deformation	
can	 be	 obtained	 by	 implements	 phase	 shift	 methods.	
The	 phase	 shift	 can	 be	 achieved	 by	 modulating	 the	
wavelength	of	the	laser	diode.	
	
7.	Conclusion			
This	 paper	 explains	 how	 surface	 deformations	 can	 be	
evaluated	 using	 electronic	 speckle	 pattern	
interferometric	 (ESPI)	 optical	 method.	 Two	 different	
configuration	 of	 ESPI	 have	 been	 explained	 in	 detail	
followed	by	the	theoretical	calculation	for	determining	
spatial	dependent	(d).		
	
The	 speckle	 pattern	 is	 obtained	 by	 the	 contouring	
method	 which	 is	 based	 on	 the	 holographic	 two-beam	
illumination	technique.	The	recording,	digitizing,	storing	
and	 processing	 of	 video	 signals,	 as	 well	 as	 the	 data	
collection	 and	 all	 calculation	 are	 done	 by	 using	 a	
personal	 computer	 (PC)	 which	 follows	 an	 algorithm	
derived	from	the	video	digitized	board.		
	
We	 can	 also	 conclude	 that	 ESPI	 has	 a	 short	 exposure	
time	(<	1/25	sec),	high	repeatability	rate	(1/25	sec)	and	
less	 sensitive	 to	 noise	 when	 compared	 to	 other	
holographic	techniques.	
	
ESPI	has	wide	range	of	applications	because	of	which	it	
is	the	measurement	tool	used	in	most	industries.	
Further,	 this	 paper	 also	 summarizes	 the	 advantages,	
disadvantages	and	applications	of	ESPI	and	outlines	the	
advancements	 and	 some	 potential	 future	
improvements	to	ESPI.
EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016
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8.	References		
1. Jones	 R	 &	 Wykes	 C,	 Holographic	 and	 Speckle	
Interferometry,	 1989,	 Cambridge	 University	
Press	
2. Winther	 Svein,	 3D	 Strain	 Measurements	 using	
ESPI,	1987,	Norwegian	Institute	of	Technology	
3. Moore	 J.	 Andrew	 &	 Tyrer	 R.	 John,	 2D	 Strain	
measurement	 with	 ESPI,	 1995,	 Loughborough	
University	of	Technology	
4. Moore,	A.	J.	&	Tyrer,	J.	R.,	An	electronic	speckle	
pattern	 interferometer	 for	 complete	 in-plane	
displacement	 measurement.	 Meas.	 Sci.	
Technol.,	1	(1990),	1024-1030.	
5. Sharp	 Brad,	 Electronic	 Speckle	 Pattern	
Interferometry,	 1989,	 Newport	 Corporation	 –	
CA,	USA	
6. Angel	 F	 Doval,	 “A	 systematic	 approach	 to	 TV	
holography,”	Meas.	Sci.	Technology	11,	R1-R36,	
(2000)		
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
7. Zoltan	 Füzessy,	 Jüptner	 Werner,	 Osten	
Wolfgang,	 Simulation	 and	 Experiment	 in	 laser	
metrology,	pp.	120-155	
8. Amalia	 Martínez,	 J.A.	 Rayas,	 R.	 Cordero,	 Katia	
Geenovese,	Analysis	of	optical	configuration	for	
ESPI,	Vol.	46	[1],	2008	
9. Xin	 XIE,	 Lianquin	 ZHU,	 Sijin	 WU,	 Yonghong	
WANG,	 Review	 of	 ESPI	 for	 3D	 displacement	
measurement,	 Chinese	 journal	 of	 ME,	 Vol.	 27	
[1],	2014	
10. Erf	 K.	 Robert,	 Speckle	 Metrology,	 Academic	
Press,	1978	
11. Moore	 R.	 Thomas,	 A	 simple	 design	 for	 an	
electronic	 speckle	 pattern	 interferometer,	
Rollins	College,	2004	
12. Raghavendra	 Jallapuram,	 Con	 Healy,	 Emilia	
Mihaylova,	and	Vincent	Toal,	In-Plane	sensitive	
electronic	speckle	pattern	interferometer	using	
a	 diffractive	 holographic	 optical	 element,	
Dublin	Institute	of	Technology,	2010

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ESPI - Project Report

  • 1. EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016 1 Electronic Speckle Pattern Interferometry Akash Marakani, Nivedita Madanala Abstract Interferometry is a measurement method using the phenomenon of interference of waves (usually light, radio or sound waves). The measurements may include those of certain characteristics of the waves themselves and the materials that the waves interact with. Interferometry is an investigative technique that uses light waves for the study of changes in displacement. Electronic speckle pattern interferometry (ESPI) is a technique which uses laser light, together with video detection, recording and processing to visualize static and dynamic displacements of components with optically rough surfaces in the form of fringes. This paper reviews the working principle, benefits and limitations of this technique. The paper also talks about the various applications and provides a brief summary of the latest advancements in this field. 1. Introduction Electronic Speckle Pattern Interferometry (ESPI), which is also known as TV Holography is a non-contact optical method which is generally used for studying surface deformations. Surface deformation are a characteristic property of three dimensional displacements, which can be further translated into 3D strains and stresses, and are a key parameter for design, manufacturing and quality control. Due to the advancements in technology various industrial sectors like automotive, manufacturing has already adapted rapid optimization design concepts. These concepts all require the support of high sensitive measurement of 3D displacements. The traditional technique for measurement of displacement and strain is the resistance strain gage method, however due to its low spatial resolution and time consuming methodology, advanced optical methods due to their non-contact, full field characteristics, and high measurement sensitivity have been widely accepted as displacement and strain measurement tool in industry. Of these methods, electronic speckle pattern interferometry is the most sensitive and accurate method for full field 3D displacement measurement. Electronic Speckle Pattern Interferometry (ESPI) relies on the interference between the reflected light from the object to be tested and a reference beam from the same laser source. It is an optical full-field measurement method used to determine the deformations on object that must be an optically rough. The reflected beam and the reference beam from the same laser light source are superimposed on a video camera and interfere to form a speckle pattern. Speckle pattern recorded before and after deformation of the object yield a non-unique fringe pattern. Using a phase shifting method, this non-uniqueness can be solved and the fringe pattern is further evaluated using a computer algorithm. This technique is very accurate and also has the capability to detect fractures, micro-cracks and surface flaws. In this report, we provide a literature review on Electronic Speckle Pattern Interferometry (ESPI), their experimental setup, procedure and their applications. This report also summarizes the areas of current advancements in ESPI and how they have been accepted as a displacement and strain measurement tool in the industrial environment. 2. Experimental Setup The Electronic Speckle Pattern Interferometry (ESPI) is used for collecting data for surface strain analysis and is based on a holographic interferometric (HI) technique involving photographic recording of a light beam and video recording. The video recording from the source is filtered and displayed on the TV monitor. The main advantage of ESPI is its real time capability, and the fact that the recordings can be easily stored and processed for later use. Further it uses an automatic fringe analysis technique. The setup consists of a laser diode (LD), microscope objective (MO), directional coupler (DC), charge- coupled diode camera (CCD), digital to analog
  • 2. EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016 2 convertor (D/A), piezoelectric phase shifter (PZT) as shown in the figure below. Fig. 1 Experimental setup of ESPI An illustrative speckle pattern subtraction wherein two patterns are recorded at the surface of the specimen before and after the application of load has been demonstrated in the figure below. Fig 2. Before (A) and after (B) a fluid pressure gradient was applied to the surface Fig 3. (A) is subtracted from (B) to obtain the speckle pattern to obtain the displacement of the fringes 2.1 Components 2.1.1 Laser Diode (LD) A laser diode (LD) is an electrical diode in which the laser beam medium is formed by a p-n junction of a semiconductor diode which is similar to that found in a light emitting diode. The modulation of light intensity is done to obtain different sensitivity and phase shifting can be achieved by tuning the laser beam wavelength. Ideally, Helium-Neon (HeNe) lasers are used for looking at relatively small objects, while Argon (Ar) lasers are used for large objects and for two-wavelength surface geometry measurements. In rare cases, Co2 can also be used. 2.1.2 Microscope Objective (MO) The laser beam which is coherent in nature is passed through the microscopic objective to get a single mode optical light to avoid feedback. The beam is further divided in two beams of equal intensity by a directional coupler. 2.1.3 Phase Shifter A piezoelectric phase shifter is generally glued to a mirror and it also has a voltage input from the computer interface. The voltage then distorts the phase shifter and the mirrors moves which produces a small variation of the optical phase. For example, a displacement of λ/8 produces a phase shit of π/2. 2.1.4 Charge-Coupled Device (CCD) Camera The reference beam and the reflected beam before incident on the CCD camera are made to pass through a mirror with a pin hole. The pin hole is necessary to ensure the two beams are in line and to cleanse the reference wave. The CCD camera is used to resolve the beams before projecting in onto the TV camera. 2.1.5 Computer – TV Interface The video signal from the camera is digitized by the PC. The computer is provided with a video digitizer board giving it a wide spectrum of image processing capabilities. It is also used to read out fringe coordinates. The video signal from the computer is passed through a filter rectifier before displaying onto the TV monitor. An illustrative figure comprising of the computer interface has been shown below. Fig 4. ESPI computer interface
  • 3. EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016 3 3. Working Principle of ESPI The coherent laser beam from the laser source is first split into a reference beam and an object beam using a beam splitter. The object beam illuminates the object and is then scattered, producing an object image on the recording device. The object image and the reference beam are superimposed on the charge coupled device (CCD) camera, and the interference patterns obtained on the device are called speckles or an interferogram. The intensity, phase and amplitude of the scattered beam are dependent on the structure of the area of the object from which it reflects. The speckle pattern is an inherent attribute of the object. The reference beam and the object beam are recombined using either a pinhole mirror aperture or an optical component like a glass wedge. However, using a mirror gives the best results as the beam is subjected to less intensity fluctuations when compared to passing the beam through an optical component like a lens. When the object under consideration is subject to loading, the surface of the object undergoes deformation. Since the interference pattern is an inherent property of the object surface, it too changes according to the deformation, resulting in a new speckle pattern. Comparing this to the original undeformed interference pattern, we can qualitatively obtain the displacement the surface undergoes in the form of contour lines or by calculating the order of fringes. However, the presence of speckles gives us a low contrast, noisy image. A more quantitative analysis of the patterns can be carried out by a phase shifting procedure to remove the non-uniqueness in the pattern. A deformation in the object will change the distance between the object and the image, and therefore the interference pattern of the deformed surface will undergo a phase change. The interferogram for the deformed object is subtracted pixel by pixel from the original interferogram. The result obtained is sent through a rectifier to give a contour map made of bright and dark fringes called correlation fringes that give us the displacement of the object. When there is a phase difference between the reference and reflected beam we obtain grey or white fringes and dark fringes when there isn’t a phase difference. The ESPI has two basic configurations: 1. In-plane measurement system 2. Out of plane measurement system 3.1 Different types of ESPI Configuration Depending on the direction of deformation of the specimen we have two different types of ESPI experimental setup configuration. 3.1.1 Out-of-plane configuration In this setup the laser beam is initially split using a beam splitter into two beams, namely object beam and reference beam as seen in the fig (5). The object beam is used to illuminate the surface of the object and scattered back to the camera. The reference beam and the reflected beam are combined together using a beam splitter and directed back towards the camera. As the object displaces in the direction parallel to the direction of viewing, the distance travelled by the object beam changes, due to which there is a phase change. The final image recorded by the camera is the speckle pattern or interference pattern formed by these two beams. If φ is considered as the phase difference between reference beam and object beam before any displacement and (φ + Δ) is the phase change of the object beam after displacement where, Δ is the change due to deformation. The two speckle patterns are subtracted to get the fringed pattern that gives the information about the displacement. Fig 5. Schematic representation of the setup and speckle pattern of out of plane configuration
  • 4. EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016 4 3.1.2 In-plane configuration For the in-plane measurement, two symmetric laser beams from the same source are directed towards the object from opposite directions. This is produced with the help of beam splitter and mirror setup. The interference pattern is formed by subtracting the two beams reflected back to the camera. The interference is obtained only if there is a deformation or displacement in the direction perpendicular to the direction of viewing. There is phase change as one beam phase increases and the other beam phase decreases due to displacement and is recorded as Δ. Fig 6. Schematic representation of the setup and speckle pattern of in plane configuration 3.2 Theoretical Calculation Consider the in-plane ESPI system. The two coherent laser beams of wavelength λ, and equal and opposite angles θ fall on the object and get scattered. The intensity of the scattered light along the normal to the surface is given by 𝐼 = 𝐼# + 𝐼% + 2 𝐼# 𝐼% 𝑐𝑜𝑠φ (1) where 𝐼#and 𝐼% are the intensities of the two beams and φ is the phase difference between them. On deformation, if a point on the surface of the object moves by a displacement d, the phase differences between the light beam changes by Δφ, ∆𝜑 = 4𝜋 𝜆 𝑑 𝑠𝑖𝑛𝜃 (2) Therefore, using Eq. (1) we can write the new intensity as, 𝐼5 = 𝐼# + 𝐼% + 2 𝐼# 𝐼%cos (φ + ∆𝜑) (3) The difference in the intensities gives 𝐼 − 𝐼5 = 4 𝐼# 𝐼% sin φ + ∆𝜑 2 sin ∆𝜑 2 , (4) which denotes a fringe pattern with intensity maxima at ∆𝜑 = (2𝑝 + 1) 𝜋, and minima at ∆𝜑 = 2𝑝𝜋, where p is an integer. The bright and dark fringes are obtained according to Eq. (2) and Eq. (4), if d is spatially dependent. Then the in plane displacement of the object is obtained as 𝑑 = 𝑛𝜆 2 sin 𝜃 (5) where n is the number of fringes at displacement d. Similarly, in case of out-of-plane configuration by carrying out a similar analysis we find the spatial dependent, where, λ = wavelength of laser light d = out of plane displacement of the object due to the applied stress α = angle between the direction of object normal and camera viewing angle β = angle between the direction of object normal and the object beam 4. Applications Electronic speckle pattern interferometry (ESPI) has wide range of application in diverse fields because of its ability to measure deformation or displacement with variable sensitivity for in-plane and out-of-plane directions, 3D object shape, surface roughness and vibrations etc. Below are the areas where ESPI is widely used in industries. 𝑑 = 𝑛𝜆 𝑐𝑜𝑠𝛼 + 𝑐𝑜𝑠𝛽 (6)
  • 5. EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016 5 4.1 Deformation measurements of solder joints on electronic device boards Electronic speckle pattern interferometry is preferred for the investigation of solder joint deformation, since it is a non-contact measurement method with accuracy in the range of the order of the wavelength of the source light, and has a full field image of the deformation. It uses digital information, which suits industrial application. 4.2 3D shape measurement with light-in-flight electronic speckle pattern interferometry There are various techniques that can be used for three-dimensional shape measurements of small components. The common problems with traditional methods are that they are not efficient enough, and are time consuming. ESPI is much more effective and provides measurements much faster. 4.3 Continuous deformation measurement Measurement of continuous deformation is difficult, since collection of useful information is hard as the state of the object changes dynamically. However, with the help of high speed cameras, multi-camera systems, and piezoelectric translators, ESPI is a very favorable method for dynamic system measurements. 4.4 Cutting tool monitoring The efficiency of the cutting process directly defines the cost and productivity of machining operations. This is because the cutting time increases as material strength, complexity of work pieces’ increases and more stringent machining tolerances are desired. The ideal conditions vary significantly for the tool-machine-work piece combination. Because of these reasons, traditional methods like stylus probes cannot be used to check the cutting tool condition. In such cases ESPI performs much better and is a favorable measurement tool. 4.5 Hole drilling method The ‘locked in’ stresses which are also known as residual stresses of a material which are formed during common manufacturing processes can also be calculated by using a ESPI optical phenomenon as they avoid the lengthy procedure of attaching strain gages as shown Fig 9. Fig 7. Speckle pattern obtained for thermal distortions in Printed circuit board (PCB) Fig 8. Speckle pattern for flaw recognition for a surface with cracks Fig 9. Speckle pattern for a prism formed by examining a drilled hole
  • 6. EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016 6 5. Advantages and Disadvantages The ESPI system has several benefits when compared to other traditional methods for determining surface deformation, • It is a non-contact measurement method with wavelength order accuracy. • This method provides a full field measurement. • It is well suited for computer aided measurements as information is acquired and evaluated digitally. • The sensitivity is much higher than that of holographic plates and thus allows one to use shorter exposure times than those in classical holography. • Almost a real-time operation. The correlation fringes can be displayed on a monitor without the recourse to any form of photographic processing, or plate relocation. • The resolution of the recording medium used, need not to be high compared with that required for traditional holography. • With phase modulation, the sensitivity can be increased by 20 times. Limitations of an ESPI system, • The measurement range of ESPI is small and limited by the speckle correlation. • For large objects, high power lasers are required to increase the average speckle pattern size. • Equipment and installation cost of the setup is high. 6. Advancements ESPI relies on technologies which have a huge scope of improvement and those of which are driven by other, much larger, forces. Components such as computers, CCD cameras, laser diodes and image processing boards are all high volume devices which are developed by major industries which have high R&D budgets. In this way, ESPI has the potential to advance much more quickly than others. With continued advancements in image processing techniques, it is probable that ESPI will take a big leap towards producing holographic quality data which could eliminate the need for holographic interferometry. The future scope of ESPI appears to be even brighter than the already documented success. The laser diodes, phase shifters, PC’s, CCD camera that will be developed in the forth coming years seems to be at least an order of magnitude more powerful than those available today. Future advancements in optical and image processing techniques will help to develop a better fringe contrast, reduce the noise and increase the resolution of the speckle pattern. Finally, a complete displacement map of the specimen under deformation can be obtained by implements phase shift methods. The phase shift can be achieved by modulating the wavelength of the laser diode. 7. Conclusion This paper explains how surface deformations can be evaluated using electronic speckle pattern interferometric (ESPI) optical method. Two different configuration of ESPI have been explained in detail followed by the theoretical calculation for determining spatial dependent (d). The speckle pattern is obtained by the contouring method which is based on the holographic two-beam illumination technique. The recording, digitizing, storing and processing of video signals, as well as the data collection and all calculation are done by using a personal computer (PC) which follows an algorithm derived from the video digitized board. We can also conclude that ESPI has a short exposure time (< 1/25 sec), high repeatability rate (1/25 sec) and less sensitive to noise when compared to other holographic techniques. ESPI has wide range of applications because of which it is the measurement tool used in most industries. Further, this paper also summarizes the advantages, disadvantages and applications of ESPI and outlines the advancements and some potential future improvements to ESPI.
  • 7. EML 5111L Experimental Stress Analysis (Spring, 2016) Date of Submission: 03/23/2016 7 8. References 1. Jones R & Wykes C, Holographic and Speckle Interferometry, 1989, Cambridge University Press 2. Winther Svein, 3D Strain Measurements using ESPI, 1987, Norwegian Institute of Technology 3. Moore J. Andrew & Tyrer R. John, 2D Strain measurement with ESPI, 1995, Loughborough University of Technology 4. Moore, A. J. & Tyrer, J. R., An electronic speckle pattern interferometer for complete in-plane displacement measurement. Meas. Sci. Technol., 1 (1990), 1024-1030. 5. Sharp Brad, Electronic Speckle Pattern Interferometry, 1989, Newport Corporation – CA, USA 6. Angel F Doval, “A systematic approach to TV holography,” Meas. Sci. Technology 11, R1-R36, (2000) 7. Zoltan Füzessy, Jüptner Werner, Osten Wolfgang, Simulation and Experiment in laser metrology, pp. 120-155 8. Amalia Martínez, J.A. Rayas, R. Cordero, Katia Geenovese, Analysis of optical configuration for ESPI, Vol. 46 [1], 2008 9. Xin XIE, Lianquin ZHU, Sijin WU, Yonghong WANG, Review of ESPI for 3D displacement measurement, Chinese journal of ME, Vol. 27 [1], 2014 10. Erf K. Robert, Speckle Metrology, Academic Press, 1978 11. Moore R. Thomas, A simple design for an electronic speckle pattern interferometer, Rollins College, 2004 12. Raghavendra Jallapuram, Con Healy, Emilia Mihaylova, and Vincent Toal, In-Plane sensitive electronic speckle pattern interferometer using a diffractive holographic optical element, Dublin Institute of Technology, 2010