ADEPT Mega Tablet Press
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ADEPT Mega Tablet Press enables you to have a high output.
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ADEPT Mega Tablet Press
- 1. ADEPT Mega Tablet Press
- 2. Agenda • Company Profile • Adept Mega Press – Key Advantages – Features – Technical Details
- 4. Group History • 1968 – Started in a workshop of 20 sq. meter with 6 people manufacturing punches & dies • 1987 – Introduced Adept Tablet Press
- 5. Current Scenario • Annual capacity of 30 tablet presses & 12000 tooling sets • Export to over 35 countries • More than 50% production exported • Over 300 Adept Tablet Press in production at present
- 6. Achievements • Our major Innovations – Higher Station Turrets – R&D Turrets – ‘A’ Tooling 59 station press • Only Indian Tool Mfr. to be mentioned in TSM [4th Edition] as ‘Reviewer & Contributor’ • Approved global tooling vendor for SanofiAventis • Leading tooling exporter
- 7. Regular Clients – Adept Press Domestic •Agog Pharma •Blue Cross •Flamingo Pharma •Fredun •Maneesh Pharma •Shreechem Pharma •Shreya International •Suntrition – Canada •Kina Pharma – Ghana •Lab & Allied – Kenya •Ultra – Mexico •Duo Pharma – Malaysia •Juhel – Nigeria •May&Baker – Nigeria •Diod – Russia •Aras Gida – Turkey •Concord Labs – USA
- 8. ADEPT MEGA
- 9. Design Objectives • Durability & Low Maintenance • Ease of Use • Consistent Performance
- 10. Durability & Low Maintenance
- 11. Center Drive • Eliminates the Worm & Gear Ring mechanism thereby reducing the number of moving parts • Gear box is directly coupled to the center shaft • Keyless Power Lock eliminates any back lash
- 12. Direct Pressure Design • Pressure is applied directly to the compression axis – Eliminates Cantilever mechanism – Also ensures uniform pressure
- 13. No Chains & Sprockets • All external control mechanism connected using universal joints
- 14. Rollers Fitted with Bearing • Does not require continuous oiling – Eliminate possibility of roller jamming • Special cylindrical roller bearing with High Load capacity ensures long life
- 15. More Pressure • Pre-Compression Force of 10 tons – Useful for bigger tablets & low compressibility product • Rollers of double thickness • All 8 Pre & Main Compression Rollers are Identical
- 16. Separate Control Panel • Prevents powder contamination • Repairs can be done outside white zone
- 17. Ease of Use
- 18. Front Control • Calibrated Control Knobs to set Weight & Thickness of tablet
- 19. Hydraulic Pressure System • Force is applied using Hydraulic Pressure – Compression Spring is replaced by Hydraulic Power Pack – Doubles up as overload release – Can be used to measure applied load in Tons
- 20. Quick Setup Rotary Feeder • Rotary Feeder is fitted with overflow indicator – Helps set Rotary Feeder Speed and prevent jamming
- 21. Spring Plugs for Lower Punch • One time setting required – No need to remove / adjust while installing lower punches • Reduces changeover time
- 22. PLC Control • Controls – – – – Main Motor & VFD Feeder Motor & VFD Hydraulic Pressure System Lubrication System • Displays – Machine interlock status – Tablet Counting • Stores – Recipe – Batch Data
- 24. ‘Multi-Chamber’ Gravity Feeder • Made of food grade polymer • Decreases weight variation and useful for bigger tablets
- 25. Compression Level Adjustment • Useful in reducing Capping and Ejection Force – Can be adjusted for both Pre & Main Compression stage
- 26. Other Features
- 27. GMP Compliant • Contact parts of S.S. 316 • All non-contact parts in compression zone are Electroless Nickel Plated / Hard Chrome Plated • S.S. fabrication done using Laser Cutting & CNC Bending • Lesser parts in compression zone – Upper Roller – Rotary Feeder
- 28. Safety Features • Punch Collision prevention system • Pressure overload release mechanism • Proximity sensor for Acrylic Guards
- 29. Additional Features • Smallest footprint in this category • Individual VFD for Main motor & Rotary Feeder Motor • Auto Lubrication • Common hopper for rotary & gravity feeder • Triple ‘V’ Belts • Heavier columns & thicker plates • Machine weight is 3.5 tons
- 31. Models Model Stn. Tooling Type Max. Diameter Max. Length Max. Pressure Max. Output AMD D-D-45 45 D 25 25 10 324,000 AMD B-B-61 61 B 18.5 19 6.5 439,000 AMD B-BB-75 75 BB 13 16 6.5 540,000
- 32. Dimensions
- 33. Summarising
- 34. Key Advantages • PLC Control • Center Drive • Hydraulic Pressure System – 10 Tons Pre-Compression • • • • • Direct Pressure Design Quick Setup Rotary Feeder High Load Bearing Capacity Separate Control Panel Lesser Mechanical Parts
Editor's Notes
- Hello Friends, Today I am here to talk about the Rotary Tablet Press. But before I begin, I must admit to you that I am not a good speaker. Hence I would prefer it to be an interactive session rather than a speech. So at any point if you have any clarifications, questions or observations please do not hesitate to ask me right then.
- What I will cover in today’s presentation are the important machine parts and what role each of them plays. However, for the benefit of my young friends, who were not around at that time, I would like to quickly take you through the evolution of the tablet press.
- In the early days, the single stroke press was manually operated and the output was about 150 tablets per hour. Later it was motorized and the output increased to 900 tablets per hour.
- And the latest in Rotary Tablet Press are electronically instrumented presses which can run at 60-90 RPM and give an output of 500,000 tablets per hour. In fact the Korsch XL-800, 95 station press can give an output of 1,000,000 tablets per hour.
- Now we will get to the main section of the presentation. What I will do is to take you through the important parts of the Press and for every part I will try and explain its: Function Importance Benefits Setting Inspection & Maintenance Common problems Recent developments
- Conventional machines can be changed to higher stations to get more production. For example a 16 stations D tooling turret can be changed to a 32 station BB tooling turret. This will give double production on the same machine. Similarly 27 station B tooling turret can be changed to 45 station BB tooling, which will give 65% more production In the same sequence 27 station B tooling turret is changed to 59 station A tooling, which gives 120% more output. Till date we have successfully upgraded over 200 turrets