Adeptus Unique offerings to Paper Mills

1. Adeptus for Paper &
Converting Industries

2. Expertise in Paper vertical:
• Paper machine sectional automation & Mechatronic solution(Hydraulic, Pneumatic) –
Calendar/Pope reel/ Press
• Design, Engineering, development & Commissioning of Silent drive replacing the
existing geared drives for dryer section – Including detailed engineering
• Two drum paper winder – Total Drive & Machine automation
• Dual/Single rotating knives – Synchro-fly/ Dead knife sheeter Sectional and Servo –
Drive & Total Machine automation.
• Mechanical refurbishments & retrofits for Overlapping, stacking & jogging sections of
Paper sheeters & Cutters
• Tension controls, Web aligners for Two drum Winders, Sheeters, CSS Lines, Stretchers
• Pulp, Paper machine, converting section machinery & equipment performance
monitoring through Machinery Telematics & Centralized Data logging with IIoT for
plant asset management

3. Two drum Winders
Evaluate, Design Develop, Supply &
Commission Mechanical refurbishments
And Automation retrofits on existing
Winders for performance improvements

4. Two Drum Winders
• Total drive automation – Drum Drives, Slitter drives & Regenerative/ Pneumatic shoe
braking type tension controls at unwind
• Total machine automation including extensive safety interlocks
• Unwind tension controls in all options – Load cell feedback based/ Diameter
computation type/ Diameter monitoring type - Indigenous & Imported from Montalvo,
USA
• Unique Winding Reel diameter monitoring through Dust and Moisture proof optimally
accurate reel diameter controls
• Reel diameter based application specific profiled Rider roll Nip relieving control
• Reel diameter based application specific profiled Unique Differential torque control for
the drum drives for correct TNT winding
• Multi channel Slitter Position display & Automatic slitter positioning systems for
reduction of production cycle.
• All of the above in combined or stand alone configurations

5. Successful installation

6. Successful installation

7. Paper sheeters & CSS Lines
Mechanical refurbishments and
Drive including cutter section servo
drive & Machine Automation
retrofits for performance
improvements

8. Synchronous/ stationary bed knife sheeters & A4 & Copier paper lines
• Total drive automation – Synchronized sectional drives including cutter servo drives,
Decurling controls & Regenerative/ Pneumatic disc braking type tension controls at
unwind for both Dual & single rotating Simplex/ Duplex Sheeters & cutters
• Total machine automation including extensive safety interlocks
• Unwind tension controls in all options – Load cell feedback based/ Diameter
computation type/ Diameter monitoring type
• Active/ Passive static Elimination & dust collection systems
• Application specific Cam profile controlled Cutter direct/ geared servo drive retrofits
• Mechanical refurbishments & retrofits/ upgrades for overlapping, stacking, pallet
changeover etc. sections on old machines
• Sheet counting and Automatic tag insertion systems
• Automatic lowering of stacking table
• All the above in combined or stand alone configurations

9. Successful installation

10. Pope Reel
Mechanical refurbishments/ upgrades
and Pope reel automation upgrades for
optimizing performance & broke
reduction with ROI < 1 year

11. Pope Reel
• Total hydraulic/ pneumatic actuation automation controls for application specific Nip
relief profile generation
• Total Safety interlocks as per European standards
• Reeling tension controls Load cell based / computation based
• Pope drum sectional drive torque control for application specific taper tension control
• Mechanical upgrades – Primary arm , reel spool starter, Reel turn up etc. retrofits/
upgrades
• Hydraulic & Pneumatic systems refurbishments and upgrades for performance
optimization
• Performance monitoring, remote real time data logging & MIS

12. Paper Machine – Other Automation & Mechatronic solutions
• Press/Calendar Hydraulic/ Pneumatic loading upgrades/ Retrofits
• Drier section Silent drive retrofit including detailed engineering
• Press/ Dryer section Stretcher Felt/ Screen Tension controls –
Load cell feedback/ Computational tension control systems
• Pope reel Total automation retrofits & mechatronic upgrades

13. Machinery/ Equipment Telematics – Plant Asset management

14. Machinery/ Equipment Telematics – Plant Asset management

15. Machinery/ Equipment Telematics – Plant Asset management
• Raw material yard off road vehicle performance monitoring and real time remote data
logging
• Power plant equipment performance &productivity monitoring and Centralized, real time
remote data logging
• Pulp & approach flow sections Electrical machinery and process performance monitoring &
Centralized, real time data logging
• Paper machine sections Electrical machinery performance and process parameters &
productivity monitoring & Centralized, real time data logging
• Finishing house section Electrical machinery performance & equipment productivity
monitoring & Centralized, real time data logging

16. Thanks a lot