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Prof Afaqahmed M J , AIKTC, Navi Mumbai
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Module Detailed Contents Hrs.
01 Introduction: Energy resources and their availability, types of
power plants, selection of the plants, review of basic
thermodynamic cycles used in power plants. 04
02 Hydro Electric Power Plants : Rainfall and run-off
measurements and plotting of various curves for estimating
stream flow and size of reservoir, power plants design,
construction and operation of different components of hydro-
electric power plants, site selection, comparison with other types
of power plants. 06
03 Steam Power Plants: Flow sheet and working of modern-
thermal power plants, super critical pressure steam stations, site
selection, coal storage, preparation, coal handling systems,
feeding and burning of pulverized fuel, ash handling systems, dust
collection-mechanical dust collector and electrostatic precipitator.
08
Prof Afaqahmed M J , AIKTC, Navi Mumbai
04 Combined Cycles: Constant pressure gas turbine power plants,
Arrangements of combined plants (steam & gas turbine power
plants), repowering systems with gas production from coal, using
PFBC systems, with organic fluids, parameters affecting
thermodynamic efficiency of combined cycles. Problems. 06
05 Nuclear Power Plants: Principles of nuclear energy, basic
nuclear reactions, nuclear reactors-PWR, BWR, CANDU, Sodium
graphite, fast breeder, homogeneous; gas cooled. Advantages and
limitations, nuclear power station, waste disposal. 06
06 Power Plant Economics: Load curve, different terms and
definitions, cost of electrical energy, tariffs methods of electrical
energy, performance & operating characteristics of power plants-
incremental rate theory, input-out put curves, efficiency, heat
rate, economic load sharing, Problems. 06
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Power Plant Engineering
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Definition
A power plant is assembly of systems or subsystems to generate
electricity, i.e., power with economy and requirements.
Two Goals
1. Conserve Energy for Future
2. Develop Alternatives consistently
Prof Afaqahmed M J , AIKTC, Navi Mumbai
INDIAN ENERGY SCENARIO
First Five year plan (1951-56) – 3400MW
Second – 5700MW
Third – 10200MW
Now it’s requirement up to 1,65, 856MW
having load factor 0.7
Prof Afaqahmed M J , AIKTC, Navi Mumbai
MAJOR CHALLENGES
Standard of living depends on
ENERGY and increases with energy
 Check net growing demand
 Produce non polluting energy
 Shortfall of Power varies for 10 to
30%
Prof Afaqahmed M J , AIKTC, Navi Mumbai
ENERGY
 It is capacity of doing the work
 Ability to change the temp
 Energy consumption including coal,
gas, petrol viz. is 1/8th of global avg.
which is less
Prof Afaqahmed M J , AIKTC, Navi Mumbai
SITE SELECTION CRITERION 
 Availability of Raw Material
 Nearness to potential market
 Supply of labor
 Space Required
 Transportation facility
 Availability of Utility – Water, Fuel, Power
 Suitability of Climate and Land
 Local community considerations
 Political Strategic Considerations
(Grant , TAX, Unemployment)
 Environmental Impact and Waste disposal
Prof Afaqahmed M J , AIKTC, Navi Mumbai
PLANT LAYOUT
 Layout of Depts.
 Layout within Depts.
 Layout of individual
Objectives of LAYOUT
 Economics of material and Goods
 Proper efficient use of floor space
 Proper flow of goods and Mtl.
Without delay
 Provision for supervision & Control
 Renewable (16%)
› Solar
› Wind
› Falling, flowing water
› Biomass
 Non-renewable (84%)
› Oil
› Natural gas
› Coal
› Nuclear power
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Energy uses in developed countries
 Industrial
 Domestic
 Transportation
Prof Afaqahmed M J , AIKTC, Navi Mumbai
1. Nuclear Energy
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Nuclear power is the use of nuclear reactions that
release nuclear energy to generate heat, which most
frequently is then used in steam turbines to produce
electricity in a nuclear power plant.
 Uranium Deposits – Bihar, Rajasthan
 Bihar Amount- 12000 Tons, 10000 MW power
 Kerala – 30000 Tons, 26000MW Power (Monasite Sand)
 Thorium (Largest Reservoir ) FBD used to generate the
Power.
 Actual –
 Tarapur – 400MW
 Ratnapratap Sagar– 400MW
 Kalpakkam – 200MW
Nuclear Cycle
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Prof Afaqahmed M J , AIKTC, Navi Mumbai
2. Hydel Energy (Hydro-Electric)
The energy flow diagram is as under:
• Colossal Resources
• Annual Flow 1675 Million m3.
• 60 % from Ganga, Bhramaputra, Indus
• 16 % from Narmada,Tapi, Mahanadi
• India’s Potential 41500 MW, Current 32000 MW
Potential or Kinetic Energy
of water
Mechanical Energy Electrical Energy
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Work Station- Hydel PP
 Large-scale
hydropower
 Small-scale
hydropower
 Tidal power plant
 Wave power plant
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Non Conventional –
1. Solar –
Prof Afaqahmed M J , AIKTC, Navi Mumbai
SOLAR POWER
Solar power plants use one of two technologies:
1. Photovoltaic (PV) systems use solar panels, either
on rooftops or in ground-mounted solar farms,
converting sunlight directly into electric power.
2. Concentrated solar power (CSP, also known as
"concentrated solar thermal") plants use solar
thermal energy to make steam, that is thereafter
converted into electricity by a turbine.
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Energy Emitted – 383 * 10^21 KW
Needs Rs 65 Crore per MW
Thermal Needs Rs 4 Crore per MW
50 MW installed @ Gurgaon,
Haryana
30 MW Installing at Rajasthan,
Gujrat, Punjab
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Wind Energy –
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Prof Afaqahmed M J , AIKTC, Navi Mumbai
 A windmill is a mill that converts the energy of
wind into rotational energy by means of vanes
called sails or blades.
 Centuries ago, windmills usually were used to mill grain,
pump water, or both. Thus they often were gristmills, wind
pumps, or both.
 The majority of modern windmills take the form of wind
turbines used to generate electricity, or wind pumps used to
pump water, either for land drainage or to
extract groundwater.
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Practically Accepted
Transmission Losses up to 30%
Indian Coastline 7516Km (South
West)
60 Wind sites, Wind Flows 18Km/Hr
 30000MW Capacity, 500MW power
can be generated in Maharashtra. We
generate 46MW and 50MW may be in
next two years.
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Types of Power Plants
Prof Afaqahmed M J , AIKTC, Navi Mumbai
In any thermal power generation plant, heat energy converts into
mechanical work. Then it is converted to electrical energy by
rotating a generator which produces electrical energy.
Heat is derived from various energy sources like fossil fuels, nuclear
fusion of radioactive elements and geothermal energy.
Potential energy stored in water also can produce mechanical work,
and then mechanical work to electrical energy, this conversion of
energy is commonly known as hydropower generation. Kinetic
energy of wind and solar radiation are the other sources of energy
that can be used to produce electrical energy by conversion.
Thermodynamic Cycles-
Prof Afaqahmed M J , AIKTC, Navi Mumbai
• Carnot vapour power cycle
• Rankine Cycle
vapour power cycle
• Carnot gas power cycle
• Otto cycle
• Diesel cycle
• Dual cycle
• Brayton cycle
Gas power cycle
Depending on the types of processes involved power cycles can
also be classified as follows:
Prof Afaqahmed M J , AIKTC, Navi Mumbai
"The efficiency of all reversible engines operating
between the same two temperatures is the same,
and no irreversible engine operating between
these temperatures can have a greater efficiency
than this"
Carnot Cycle is a reversible thermodynamic cycle
comprising of 4 processes.
1-2 Reversible Isothermal heat addition
2–3 Reversible adiabatic expansion (isentropic)
3–4 Reversible Isothermal heat rejection
4-1 Reversible Adiabatic compression
(isentropic)
The temperature–entropy diagram (T-S
diagram) is the best form of cycle that
gives the maximum efficiency
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Reversibility
 A reversible process is one which can be made to "retrace"
its path exactly.
 A process is reversible when the successive states of the
process are Infinitesimally close to Equilibrium States. i.e.
the process is quasi-equilibrium.
 With a reversible process it is possible to restore the system
to its original state without needing an external agent or
changing its surroundings.
 Reversible processes are an abstraction that aids the
analysis of real processes.
 A reversible process is a standard of comparison for an
actual system.
 Truly reversible thermal processes would require an infinite
amount of time for completion.
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Thermodynamic Cycles-
2. Rankine Cycle
 The Rankine cycle is a model that is used to predict
the performance of steam turbine systems.
 The Rankine cycle is an idealized thermodynamic
cycle of a heat engine that converts heat into
mechanical work.
 The heat is supplied externally to a closed loop, which
usually uses water as the working fluid.
 It is named after William John Macquorn Rankine, a
Scottish polymath and Glasgow University professor.
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Prof Afaqahmed M J , AIKTC, Navi Mumbai
P-V & T-S Diagram of Rankine
Cycle
1. d  Water @ Condenser Pressure
P2 & Temperature T2
2. de  Adiabatic Compression @
pressure P2-P1 & Rise in Temp T2 to
T1
3. ea & ab  Heat is supplied by Boiler
to Water
4. bc  Isentropic expansion of steam
@ Prime Mover Press. & Temp falls
from P2 to P1 & T1 to T2
5. cd  Condensation of steam coming
out from prime mover in condenser.
hb- Enthalpy of steam/kg @ b
Hfd - Enthalpy of water @ d
Prof Afaqahmed M J , AIKTC, Navi Mumbai
2. REHEAT CYCLE
Prof Afaqahmed M J , AIKTC, Navi Mumbai
T-S Diagram of Reheat Cycle
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Reheat Cycle
Advantages 
1. It increases the efficiency of Rankine Cycle by Increasing the
Pressure and Temperature.
2. It reduce Sp. Steam consumption(kg/KJ)
3. Reduce size of boiler,
Fuel consumption reduced
4. Less costly mtl. used for low pressure tubing.
Disadvantages 
1. Cost of extra piping
2. Greater floor space required
3. Operation is intricate
Prof Afaqahmed M J , AIKTC, Navi Mumbai
3. Regenerative Cycle
1. It increases the temperature of feed water by
reversible interchange of heat
2. Dry saturated steam coming out from boiler
enters into turbine @ temp T1 & expand @ T2
3. Condensate is pumped through the annular
space of turbine. (Regenerative Heating)
If system is isolated
Adiabatic System then,
3-4-9-10-3 = 1-7-8-2-1
Prof Afaqahmed M J , AIKTC, Navi Mumbai
Reheat-Regenerative Cycle

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Energy Resources

  • 1. Prof Afaqahmed M J , AIKTC, Navi Mumbai
  • 2. Prof Afaqahmed M J , AIKTC, Navi Mumbai Module Detailed Contents Hrs. 01 Introduction: Energy resources and their availability, types of power plants, selection of the plants, review of basic thermodynamic cycles used in power plants. 04 02 Hydro Electric Power Plants : Rainfall and run-off measurements and plotting of various curves for estimating stream flow and size of reservoir, power plants design, construction and operation of different components of hydro- electric power plants, site selection, comparison with other types of power plants. 06 03 Steam Power Plants: Flow sheet and working of modern- thermal power plants, super critical pressure steam stations, site selection, coal storage, preparation, coal handling systems, feeding and burning of pulverized fuel, ash handling systems, dust collection-mechanical dust collector and electrostatic precipitator. 08
  • 3. Prof Afaqahmed M J , AIKTC, Navi Mumbai 04 Combined Cycles: Constant pressure gas turbine power plants, Arrangements of combined plants (steam & gas turbine power plants), repowering systems with gas production from coal, using PFBC systems, with organic fluids, parameters affecting thermodynamic efficiency of combined cycles. Problems. 06 05 Nuclear Power Plants: Principles of nuclear energy, basic nuclear reactions, nuclear reactors-PWR, BWR, CANDU, Sodium graphite, fast breeder, homogeneous; gas cooled. Advantages and limitations, nuclear power station, waste disposal. 06 06 Power Plant Economics: Load curve, different terms and definitions, cost of electrical energy, tariffs methods of electrical energy, performance & operating characteristics of power plants- incremental rate theory, input-out put curves, efficiency, heat rate, economic load sharing, Problems. 06
  • 4. Prof Afaqahmed M J , AIKTC, Navi Mumbai Power Plant Engineering
  • 5. Prof Afaqahmed M J , AIKTC, Navi Mumbai Definition A power plant is assembly of systems or subsystems to generate electricity, i.e., power with economy and requirements. Two Goals 1. Conserve Energy for Future 2. Develop Alternatives consistently
  • 6. Prof Afaqahmed M J , AIKTC, Navi Mumbai INDIAN ENERGY SCENARIO First Five year plan (1951-56) – 3400MW Second – 5700MW Third – 10200MW Now it’s requirement up to 1,65, 856MW having load factor 0.7
  • 7. Prof Afaqahmed M J , AIKTC, Navi Mumbai MAJOR CHALLENGES Standard of living depends on ENERGY and increases with energy  Check net growing demand  Produce non polluting energy  Shortfall of Power varies for 10 to 30%
  • 8. Prof Afaqahmed M J , AIKTC, Navi Mumbai ENERGY  It is capacity of doing the work  Ability to change the temp  Energy consumption including coal, gas, petrol viz. is 1/8th of global avg. which is less
  • 9. Prof Afaqahmed M J , AIKTC, Navi Mumbai SITE SELECTION CRITERION   Availability of Raw Material  Nearness to potential market  Supply of labor  Space Required  Transportation facility  Availability of Utility – Water, Fuel, Power  Suitability of Climate and Land  Local community considerations  Political Strategic Considerations (Grant , TAX, Unemployment)  Environmental Impact and Waste disposal
  • 10. Prof Afaqahmed M J , AIKTC, Navi Mumbai PLANT LAYOUT  Layout of Depts.  Layout within Depts.  Layout of individual Objectives of LAYOUT  Economics of material and Goods  Proper efficient use of floor space  Proper flow of goods and Mtl. Without delay  Provision for supervision & Control
  • 11.  Renewable (16%) › Solar › Wind › Falling, flowing water › Biomass  Non-renewable (84%) › Oil › Natural gas › Coal › Nuclear power Prof Afaqahmed M J , AIKTC, Navi Mumbai Energy uses in developed countries  Industrial  Domestic  Transportation
  • 12. Prof Afaqahmed M J , AIKTC, Navi Mumbai 1. Nuclear Energy
  • 13. Prof Afaqahmed M J , AIKTC, Navi Mumbai Nuclear power is the use of nuclear reactions that release nuclear energy to generate heat, which most frequently is then used in steam turbines to produce electricity in a nuclear power plant.  Uranium Deposits – Bihar, Rajasthan  Bihar Amount- 12000 Tons, 10000 MW power  Kerala – 30000 Tons, 26000MW Power (Monasite Sand)  Thorium (Largest Reservoir ) FBD used to generate the Power.  Actual –  Tarapur – 400MW  Ratnapratap Sagar– 400MW  Kalpakkam – 200MW
  • 14. Nuclear Cycle Prof Afaqahmed M J , AIKTC, Navi Mumbai
  • 15. Prof Afaqahmed M J , AIKTC, Navi Mumbai 2. Hydel Energy (Hydro-Electric) The energy flow diagram is as under: • Colossal Resources • Annual Flow 1675 Million m3. • 60 % from Ganga, Bhramaputra, Indus • 16 % from Narmada,Tapi, Mahanadi • India’s Potential 41500 MW, Current 32000 MW Potential or Kinetic Energy of water Mechanical Energy Electrical Energy
  • 16. Prof Afaqahmed M J , AIKTC, Navi Mumbai Work Station- Hydel PP
  • 17.  Large-scale hydropower  Small-scale hydropower  Tidal power plant  Wave power plant Prof Afaqahmed M J , AIKTC, Navi Mumbai
  • 18. Prof Afaqahmed M J , AIKTC, Navi Mumbai
  • 19. Prof Afaqahmed M J , AIKTC, Navi Mumbai Non Conventional – 1. Solar –
  • 20. Prof Afaqahmed M J , AIKTC, Navi Mumbai SOLAR POWER Solar power plants use one of two technologies: 1. Photovoltaic (PV) systems use solar panels, either on rooftops or in ground-mounted solar farms, converting sunlight directly into electric power. 2. Concentrated solar power (CSP, also known as "concentrated solar thermal") plants use solar thermal energy to make steam, that is thereafter converted into electricity by a turbine.
  • 21. Prof Afaqahmed M J , AIKTC, Navi Mumbai Energy Emitted – 383 * 10^21 KW Needs Rs 65 Crore per MW Thermal Needs Rs 4 Crore per MW 50 MW installed @ Gurgaon, Haryana 30 MW Installing at Rajasthan, Gujrat, Punjab
  • 22. Prof Afaqahmed M J , AIKTC, Navi Mumbai Wind Energy –
  • 23. Prof Afaqahmed M J , AIKTC, Navi Mumbai
  • 24. Prof Afaqahmed M J , AIKTC, Navi Mumbai
  • 25. Prof Afaqahmed M J , AIKTC, Navi Mumbai  A windmill is a mill that converts the energy of wind into rotational energy by means of vanes called sails or blades.  Centuries ago, windmills usually were used to mill grain, pump water, or both. Thus they often were gristmills, wind pumps, or both.  The majority of modern windmills take the form of wind turbines used to generate electricity, or wind pumps used to pump water, either for land drainage or to extract groundwater.
  • 26. Prof Afaqahmed M J , AIKTC, Navi Mumbai Practically Accepted Transmission Losses up to 30% Indian Coastline 7516Km (South West) 60 Wind sites, Wind Flows 18Km/Hr  30000MW Capacity, 500MW power can be generated in Maharashtra. We generate 46MW and 50MW may be in next two years.
  • 27. Prof Afaqahmed M J , AIKTC, Navi Mumbai Types of Power Plants
  • 28. Prof Afaqahmed M J , AIKTC, Navi Mumbai In any thermal power generation plant, heat energy converts into mechanical work. Then it is converted to electrical energy by rotating a generator which produces electrical energy. Heat is derived from various energy sources like fossil fuels, nuclear fusion of radioactive elements and geothermal energy. Potential energy stored in water also can produce mechanical work, and then mechanical work to electrical energy, this conversion of energy is commonly known as hydropower generation. Kinetic energy of wind and solar radiation are the other sources of energy that can be used to produce electrical energy by conversion. Thermodynamic Cycles-
  • 29. Prof Afaqahmed M J , AIKTC, Navi Mumbai • Carnot vapour power cycle • Rankine Cycle vapour power cycle • Carnot gas power cycle • Otto cycle • Diesel cycle • Dual cycle • Brayton cycle Gas power cycle Depending on the types of processes involved power cycles can also be classified as follows:
  • 30. Prof Afaqahmed M J , AIKTC, Navi Mumbai "The efficiency of all reversible engines operating between the same two temperatures is the same, and no irreversible engine operating between these temperatures can have a greater efficiency than this" Carnot Cycle is a reversible thermodynamic cycle comprising of 4 processes. 1-2 Reversible Isothermal heat addition 2–3 Reversible adiabatic expansion (isentropic) 3–4 Reversible Isothermal heat rejection 4-1 Reversible Adiabatic compression (isentropic) The temperature–entropy diagram (T-S diagram) is the best form of cycle that gives the maximum efficiency
  • 31. Prof Afaqahmed M J , AIKTC, Navi Mumbai Reversibility  A reversible process is one which can be made to "retrace" its path exactly.  A process is reversible when the successive states of the process are Infinitesimally close to Equilibrium States. i.e. the process is quasi-equilibrium.  With a reversible process it is possible to restore the system to its original state without needing an external agent or changing its surroundings.  Reversible processes are an abstraction that aids the analysis of real processes.  A reversible process is a standard of comparison for an actual system.  Truly reversible thermal processes would require an infinite amount of time for completion.
  • 32. Prof Afaqahmed M J , AIKTC, Navi Mumbai Thermodynamic Cycles- 2. Rankine Cycle  The Rankine cycle is a model that is used to predict the performance of steam turbine systems.  The Rankine cycle is an idealized thermodynamic cycle of a heat engine that converts heat into mechanical work.  The heat is supplied externally to a closed loop, which usually uses water as the working fluid.  It is named after William John Macquorn Rankine, a Scottish polymath and Glasgow University professor.
  • 33. Prof Afaqahmed M J , AIKTC, Navi Mumbai
  • 34. Prof Afaqahmed M J , AIKTC, Navi Mumbai P-V & T-S Diagram of Rankine Cycle 1. d  Water @ Condenser Pressure P2 & Temperature T2 2. de  Adiabatic Compression @ pressure P2-P1 & Rise in Temp T2 to T1 3. ea & ab  Heat is supplied by Boiler to Water 4. bc  Isentropic expansion of steam @ Prime Mover Press. & Temp falls from P2 to P1 & T1 to T2 5. cd  Condensation of steam coming out from prime mover in condenser. hb- Enthalpy of steam/kg @ b Hfd - Enthalpy of water @ d
  • 35. Prof Afaqahmed M J , AIKTC, Navi Mumbai 2. REHEAT CYCLE
  • 36. Prof Afaqahmed M J , AIKTC, Navi Mumbai T-S Diagram of Reheat Cycle
  • 37. Prof Afaqahmed M J , AIKTC, Navi Mumbai Reheat Cycle Advantages  1. It increases the efficiency of Rankine Cycle by Increasing the Pressure and Temperature. 2. It reduce Sp. Steam consumption(kg/KJ) 3. Reduce size of boiler, Fuel consumption reduced 4. Less costly mtl. used for low pressure tubing. Disadvantages  1. Cost of extra piping 2. Greater floor space required 3. Operation is intricate
  • 38. Prof Afaqahmed M J , AIKTC, Navi Mumbai 3. Regenerative Cycle 1. It increases the temperature of feed water by reversible interchange of heat 2. Dry saturated steam coming out from boiler enters into turbine @ temp T1 & expand @ T2 3. Condensate is pumped through the annular space of turbine. (Regenerative Heating) If system is isolated Adiabatic System then, 3-4-9-10-3 = 1-7-8-2-1
  • 39. Prof Afaqahmed M J , AIKTC, Navi Mumbai Reheat-Regenerative Cycle