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OVER VOLTAGE OR UNDER VOLTAGE 
TRIPPING MECHANISM 
Mini Project report submitted in partial fulfillment of the requirement 
for the award of the Degree of 
BACHELOR OF TECHNOLOGY 
By 
I.N.M.SANTHOSH :12006029 
S.VISHNU MADHURI :12006041 
M.SAI KUMAR :12006110 
SYED NAZIA NOOR :12006280 
K.MAHESHWARA REDDY :12006310 
Under the esteemed guidance of 
B.JYOTHI 
K L UNIVERSITY, GREEN FIELDS 
VADDESWARAM, GUNTUR DISTRICT 
2013-2014 
1
ACKNOWLEDGEMENT 
We take this opportunity to express our profound gratitude and deep regards to our 
guide B.JYOTHIfor her exemplary guidance, monitoring and constant encouragement 
throughout the course of this thesis. The blessing, help and guidance given by her time to 
time shall carry us a long way in the journey of life on which we are about to embark. 
We also take this opportunity to express a deep sense of gratitude to in-charge 
B.JYOTHIfor his cordial support, valuable information and guidance, which helped us in 
completing this task through various stages. 
We are obliged to our Head of the department Dr.M.UMAVANIfor giving this great 
opportunity. We are grateful for their cooperation during the period of our assignment. 
Lastly, we thank every one of our batch for their cooperation, support and for their constant 
encouragement without which this assignment would not be possible 
2
DECLARATION 
We declare the project work “Over voltage and under voltage tripping mechanism” 
was carried-out by us during 1nd semester (A.Y 2013-14) and this work is not the same as that 
of any other and has not been submitted for awards of any other degree/diploma 
3 
Place:KoneruLakshmaiah University 
Date: 1st November 
I.N.M.SANTHOSH :12006029 
S. VISHNU MADHURI :12006041 
M.SAI KUMAR :12006110 
SYED NAZIA NOOR :12006280 
K.MAHESHWARA REDDY :12006310
KLUNIVERSITY, GREENFIELDS 
VADDESWARAM, GUNTUR DISTRICT 
DEPARTMENT OF ELECTRICAL & ELECTRONICS ENGINEERING 
CERTIFICATE 
This is to certify that the project report entitled “Over voltage and under voltage 
tripping mechanism” being submitted by the following students 
I.N.M.SANTHOSH :12006029 
S. VISHNU MADHURI :12006041 
M.SAI KUMAR :12006110 
SYED NAZIA NOOR :12006280 
K.MAHESHWARA REDDY :12006310 
In partial fulfillment for the award of the Degree of Bachelor of Technology in EEE 
to the KL University is a record of benefited work carried out by him under my guidance and 
supervision. 
GUIDE HEAD OF THE DEPARTMENT 
(B.JYOTHI) ( Dr.UMA VANI) 
4
5 
CONTENTS 
ABSTRACT -6 
INTRODUCTION -7 
COMPONENTS - 8 
CIRCUIT - 9 
DESCRIPTION -10 
WORKING -32 
SUMMARY -33 
CONCLUSION -34 
OUTPUT -35 
BIBLOGRAPHY -38
ABSTRACT 
The aim of this project is to develop a low voltage and high voltage tripping 
mechanism to protect the load from damage. The fluctuation in AC mains supply is frequent 
in homes and industries. The sensitive electronic devices in these conditions can get easily 
damaged. It is preferable to have a tripping mechanism to protect the load. This proposed 
system will trip the load in the event of the input voltage falling below/above a set value. 
Two 555 timers are used as window comparator. This delivers an error output if the input 
voltage to them crosses the range beyond the voltage window. A relay is then operated to cut-off 
the load for safety reasons. A lamp is used as load in this project. The concept in future 
can be extended by integrating an alarm, which sounds when voltage fluctuations occur. It 
can also be interfaced with a GSM modem to convey alert message to the user via SMS to 
take appropriate action. 
6
7 
INTRODUCTION 
Voltage, electrical potential difference, electric tension or electric pressure (denoted 
ΔV and measured in units of electric potential: volts, or joules per coulomb) is the electric 
potential difference between two points, or the difference in electric potential energy of a unit 
charge transported between two points. Voltage is equal to the work done per unit charge 
against a static electric field to move the charge between two points. A voltage may represent 
either a source of energy (electromotive force), or lost, used, or stored energy (potential 
drop). 
A voltmeter can be used to measure the voltage (or potential difference) between two points 
in a system; usually a common reference potential such as the ground of the system is used as 
one of the points. Voltage can be caused by static electric fields, by electric current through a 
magnetic field, by time-varying magnetic fields, or some combination of these three. 
OVER VOLTAGE: 
When the voltage in a circuit or part of it is raised above its upper design limit, this is known 
as overvoltage. The conditions may be hazardous. Depending on its duration, the overvoltage 
event can be transient—a voltage spike—or permanent, leading to a power surge 
LOW VOLTAGE: 
Under Voltage condition occurs when a load is suddenly connected to a power supply.The 
load will start to draw current, this causes the voltage to temporarily drop. 
Measuring instruments 
Multimeter set to measure voltage 
Instruments for measuring voltages include the voltmeter, the potentiometer, and 
the oscilloscope. The voltmeter works by measuring the current through a fixed resistor, 
which, according to Ohm's Law, is proportional to the voltage across the resistor. The
potentiometer works by balancing the unknown voltage against a known voltage in a bridge 
circuit. The cathode-ray oscilloscope works by amplifying the voltage and using it to deflect 
an electron beam from a straight path, so that the deflection of the beam is proportional to the 
voltage. 
Components: 
8 
• Transformer 12v 
• Bridge wave rectifier 
• Capacitors-480,0.1micro farads 
• Regulator 7812 
• Potentiometer-50k 
• Zener diode-6.8v,6.0v 
• Resistances -10k,5k,1k 
• IC LM324 
• Led 
• Diode of IN4007 
• Relay 
• Load
9 
CIRCUIT DIAGRAM:
10 
DESCRIPTION: 
TRANSFORMER: 
A transformer is a static electrical device that transfers energy by inductive coupling 
between its winding circuits. A varying current in the primary winding creates a varying 
magnetic flux in the transformer's core and thus a varying magnetic flux through the 
secondary winding. This varying magnetic flux induces a varying electromotive force (emf) 
or voltage in the secondary winding. Transformers can be used to vary the relative voltage of 
circuits or isolate them, or both. 
Transformers range in size from thumbnail-sized used in microphones to units 
weighing hundreds of tons interconnecting the power grid. A wide range of transformer 
designs are used in electronic and electric power applications. Transformers are essential for 
the transmission, distribution, and utilization of electrical energy. 
APPLICATIONS: 
Transformers are used to increase voltage before transmitting electrical energy over 
long distances through wires. Wires have resistance which loses energy through joule heating 
at a rate corresponding to square of the current. By transforming power to a higher voltage 
transformers enable economical transmission of power and distribution. Consequently, 
transformers have shaped the electricity supply industry, permitting generation to be located 
remotely from points of demand. All but a tiny fraction of the world's electrical power has 
passed through a series of transformers by the time it reaches the consumer. 
Transformers are also used extensively in electronic products to step-down the supply 
voltage to a level suitable for the low voltage circuits they contain. The transformer also 
electrically isolates the end user from contact with the supply voltage. 
Signal and audio transformers are used to couple stages of amplifiers and to match 
devices such as microphones and record players to the input of amplifiers. Audio 
transformers allowed telephone circuits to carry on a two-way conversation over a single pair 
of wires.
11 
BRIDGE RECTIFIER: 
We us this rectifier as the supply is of ac so we need to convert the ac to dc so the 
bridge rectifier is used instead of this we can use full wave also but it is has more losses than 
this rectifier as we don’t use center tap in this rectifier as it forms continuous flow of direct 
current. We will use four diodes in this rectifier and one capacitor parallel to this acts as 
filtering of the ac currents from dc currents. 
It requires four diodes instead of two, but avoids the need for a center tapped 
transformer. 
During the positive half cycle of the secondary voltage, diodes D1 and D3 are 
conducting and D2 and D4 are no conducting. Therefore, current flows through the secondary 
winding, diode D1 and D3, resistor RL. 
During the negative half cycle of the secondary voltage, the diodes D2 &D4 conduct 
and diodes D1 and D3 do not conduct. Then current flows through the secondary winding, 
diode D2 D4 and Resistor RL. In both cases current passes through the load resistor in the 
same direction
A bridge rectifier, is a group of rectifiers (4 in a single phase) wired so that each half 
of an AC current is passed to respective positive and negative lines of a DC output. 
It provides full wave rectification of AC into DC. 
ADVANTAGES: 
 With the availabilities of low-cost, highly reliable and small-sized silicon 
diodes bridge rectifier is becoming more and more popular in comparison to 
center-tap and half-wave rectifier. It has many advantages over a center-tap 
and half-wave rectifier, as given below. 
 The rectification efficiency of full-wave rectifier is double of that of a half-wave 
12 
rectifier. 
 The ripple voltage is low and of higher frequency in case of full-wave rectifier 
so simple filtering circuit is required. 
 Higher output voltage, higher output power and higher Transformer 
Utilization Factor (TUF) in case of a full-wave rectifier. 
 In a full-wave rectifier, there is no problem due to dc saturation of the core 
because the dc current in the two halves of the two halves of the transformer 
secondary flow in opposite directions. 
No centre tap is required in the transformer secondary so in case of a bridge rectifier 
the transformer required is simpler. If stepping up or stepping down of voltage is not 
required, transformer can be eliminated even. 
The PIV is one half that of centre-tap rectifier. Hence bridge rectifier is highly suited 
for high voltage applications. 
Transformer utilization factor, in case of a bridge rectifier, is higher than that of a 
centre-tap rectifier. 
For a given power output, power transformer of smaller size can be used in case of the 
bridge rectifier because current in both (primary and secondary) windings of the supply 
transformer flow for the entire ac cycle.
IC 7812: 
This is the voltage regulator IC which gives you +12 volts. after the capacitor it is being used 
13 
in power supply.In 7812 , the 78 denotes (+ve) 
This is a 9V power supply which will work even on power failure. It uses a rechargeable 
battery and regulators. A transformer with 15-0-15 AC volts output is required. In the first 
regulator U1 the output is lifted up by 1.4V and in the second regulator U2 by a resistor 
divider. In the second regulator the voltage across resistor R3 is 5V, so the current is 5V / 1K 
= 5mA this adds to the quiescent current of 5mA from the regulators ground terminal and 
flows into the resistors R1 and R2 in parallel which form 404 ohms, 10mA thru 404 ohms is 
4V. So the output will be 5 + 4 = 9V. Note that the charge and discharge paths of the battery 
are separated with diodes.
In this regulator we will use two capacitors of 1micro farads of either side of the 
regulator as it will supply the power even there is no power and also it will reduce the 
fluctuations in the voltage.This capacitor is there to filter out any noise coming from the voltage 
source (the battery). The voltage regulator works best and will be most efficient when a clean DC 
signal is fed into it. We don't want any ac noise (ripple) imposed on the DC line voltage. The 
second capacitor, the 0.1uF ceramic capacitor, is hooked up after the voltage regulator. This 
capacitor is there again to filter out any noise or high-frequency (ac) signals that may be on the 
DC voltage line. 
14 
ADVANTAGES: 
- Internal thermal overload protection 
- No external components required 
- Output transistor safe area protection 
- Internal short circuit current limit
CAPACITORS: 
Capacitors store and release electrical charge. They are used for filtering power supply lines, 
tuning resonant circuits, and for blocking DC voltages while passing AC signals, among numerous 
other uses. 
470micro farads: 
15 
0.1 micro capacitor
16 
LM324: 
It is a 14pin IC consisting of four independent operational amplifiers (op-amps) 
compensated in a single package. Op-amps are high gain electronic voltage amplifier with 
differential input and, usually, a single-ended output. The output voltage is many times higher 
than the voltage difference between input terminals of an op-amp. 
These op-amps are operated by a single power supply LM324 and need for a dual supply is 
eliminated. They can be used as amplifiers, comparators, oscillators, rectifiers etc. The 
conventional op-amp applications can be more easily implemented with LM324. 
Pin Diagram:
17 
Pin Description: 
Pin 
No 
Function Name 
1 Output of 1st comparator Output 1 
2 Inverting input of 1st comparator Input 1- 
3 Non-inverting input of 1st comparator Input 1+ 
4 Supply voltage; 5V (up to 32V) Vcc 
5 Non-inverting input of 2nd comparator Input 2+ 
6 Inverting input of 2nd comparator Input 2- 
7 Output of 2nd comparator Output 2 
8 Output of 3rd comparator Output 3 
9 Inverting input of 3rd comparator Input 3- 
10 Non-inverting input of 3rd comparator Input 3+ 
11 Ground (0V) Ground 
12 Non-inverting input of 4th comparator Input 4+ 
13 Inverting input of 4th comparator Input 4- 
14 Output of 4th comparator Output 4 
Integrated circuits (ICs) are very important components found in many circuits. They 
are also called silicon chips or microchips. Basic 555 timer circuits ranging to complex PIC 
Microcontroller circuits and computer processors (CPUs) are based on the use of integrated 
circuits. 
People often get confused with the term integrated circuit. The diagrams below 
clearly show the integrated circuit package with its 8 pins. However, the integrated circuit is 
found inside the package. The package is the outer casing, usually made from non-conducting 
ceramic material. The IC is connected to the pins by fine wires. Diagram ‘A’ shows part of 
the package cut away revealing the IC inside. Diagram ‘B’ shows the package as transparent. 
This means that the connecting wires from the IC to the pins can be seen
18 
DIAGRAM A 
DIAGRAM B 
Integrated circuits are composed hundreds, thousands and even hundreds of thousands 
of electronic components. These are formed on interlocking layers / wafers of silicon making 
it possible to create small individual electronic components. An example of the an integrated 
circuit with its many layers can be seen opposite. If an area of an integrated circuit is 
magnified thousands of times its various layers can be seen. The drawing opposite shows 
three layers, each layer is shown as a specific colour. Although transistors and resistors donot 
look like typically sized components, the interlocking layers form miniature versions and 
they work in the same way.
19 
Zener diode: 
We use two diodes in this project near the low voltage and high voltage near low 
voltage we use 6.0v and near high voltage 6.8v diode. As this diodes are used as break down 
voltage 
Constructions: 
The zener diode's operation depends on the heavy doping of its p-n junction. The 
depletion region formed in the diode is very thin (<1 μm) and the electric field is 
consequently very high (about 500 kV/m) even for a small reverse bias voltage of about 5 V, 
allowing electrons to tunnel from the valence band of the p-type material to the conduction 
band of the n-type material. 
In the atomic scale, this tunneling corresponds to the transport of valence band 
electrons into the empty conduction band states; as a result of the reduced barrier between 
these bands and high electric fields that are induced due to the relatively high levels of 
dopings on both sides.[2] The breakdown voltage can be controlled quite accurately in the 
doping process. While tolerances within 0.05% are available, the most widely used tolerances 
are 5% and 10%. Breakdown voltage for commonly available zener diodes can vary widely 
from 1.2 volts to 200 volts.
This diode has only a unidirectional flow of current that also allow current to flow in the 
opposite direction, but only when exposed to enough voltage. And while that sounds a bit 
esoteric, they’re actually among the handiest components ever to cross an engineer’s bench, 
providing great solutions to a number of common needs in circuit design. 
A Zener diode is a diode which allows current to flow in the forward direction in the same 
manner as an ideal diode, but will also permit it to flow in the reverse direction when the 
voltage is above a certain value known as the breakdown voltage, "Zener knee voltage" or 
"zener voltage" or "Avalanche point". 
Zener Diode as Voltage Regulators.The function of a regulator is to provide a constant output 
voltage to a load connected in parallel with it in spite of the ripples in the supply voltage or 
the variation in the load current and the zener diode will continue to regulate the voltage until 
the diodes current falls below the minimum IZ(min) value in the reverse breakdown region. It 
permits current to flow in the forward direction as normal, but will also allow it to flow in the 
reverse direction when the voltage is above a certain value - the breakdown voltage known as 
the Zener voltage. The Zener diode specially made to have a reverse voltage breakdown at a 
specific voltage. Its characteristics are otherwise very similar to common diodes. In 
breakdown the voltage across the Zener diode is close to constant over a wide range of 
20
currents thus making it useful as a shunt voltage regulator. The purpose of a voltage regulator 
is to maintain a constant voltage across a load regardless of variations in the applied input 
voltage and variations in the load current. A typical Zener diode shunt regulator is shown in 
Figure 3. The resistor is selected so that when the input voltage is at VIN(min) and the load 
current is at IL(max) that thecurrent through the Zener diode is at least Iz(min). Then for all 
other combinations of input voltage and load current the Zener diode conducts the excess 
current thus maintaining a constant voltage across the load. The Zener conducts the least 
current when the load current is the highest and it conducts the most current when the load 
current is the lowest. 
Resistors: 
We use somany resistances to reduce the current flow and to safe the circuit without 
damaging due to high current. We use 10k(4),5k(2),1k(2). 
1st. Two Digits- Multiplier- Tolerance- Temp. Co-eff. 
Black 0 Black 1 Not Used Not Used 
Brown 1 Brown 10 Brown 1% Brown 100 
Red 2 Red 100 Red +2% Red 50 
Orange 3 Orange 1K Not Used Orange 15 
Yellow 4 Yellow 10K Not Used Yellow 25 
Green 5 Green 100K Not Used Green 0.5 
Blue 6 Blue 1M Not Used Blue 0.25 
Violet 7 Violet 10M Not Used Violet 0.1 
Grey 8 Not Used Not Used Not Used 
White 9 Not Used Not Used Not Used 
- Silver 0.01 Silver+10% Not Used 
- Gold 0.1 Gold +5% Not Used 
21
There are various devices whose resistance changes with various quantities. The 
resistance of NTC exhibit a strong negative temperature coefficient, making them useful for 
measuring temperatures. Since their resistance can be large until they are allowed to heat up 
due to the passageof current, they are also commonly used to prevent 
excessive currentsurges when equipment is powered on. Similarly, the resistance of 
a humistor varies with humidity. Metal oxide visitor’s drop to a very low resistance when a 
high voltage is applied, making them useful for protecting electronic equipment by absorbing 
dangerous voltage surges. The third band of a four-banded resistor represents multiplier and 
the fourth band as tolerance. Whereas, the five and six colour-banded resistors, the third band 
rather represents as third digit but the fourth and fifth bands represent as multiplier and 
tolerance respectively. 
10ohms resistance 
22 
1k ohms resistor: 
5k resistance
23 
Variable resistance: 
We use two variable resistances of 50kohm these resistances are mainly used near the 
low voltageand high voltage ic2 circuit the main uses of using there is to various themout 
come resistanceA common element in electronic devices is a three-terminal resistor with a 
continuously adjustable tapping point controlled by rotation of a shaft or knob. These variable 
resistors are known aspotentiometers when all three terminals are present, since they act as a 
continuously adjustable voltage divider. A common example is a volume control for a radio 
receiver. 
Accurate, high-resolution panel-mounted potentiometers (or "pots") have resistance 
elements typically wirewound on a helical mandrel, although some include a conductive-plastic 
resistance coating over the wire to improve resolution. These typically offer ten turns 
of their shafts to cover their full range. They are usually set with dials that include a simple 
turns counter and a graduated dial. Electronic analog computers used them in quantity for 
setting coefficients, and delayed-sweep oscilloscopes of recent decades included one on their 
panels. 
Potentiometer (Pot) is another class of variable resistors and is used as an adjustable 
voltage divider. It consists of a fixed resistance track having connections at both ends and a 
sliding contact, called wiper, which moves along this track by turning the spindle. If only one 
of the connections and wiper are used, it behaves as a variable resistor or rheostat. In case 
wiper is not used, it will offer fixed resistance across the two connections. They are specified 
by their fixed value resistance. Learn about internal structure and working of potentiometer. 
Potentiometer also known as pot is generally used in circuits to provide variable resistance or
variable voltage. The heart of the potentiometer is a resistive strip inside it through which one 
can adjust the amount of resistance/voltage to pass in a circuit through it. Potentiometers are 
commonly used in circuits for various purposes like to control volume in audio circuits, to 
regulate the speed of the motor in a fan, as light dimmer, etc. 
24 
SPECIFICATIONS: 
Various parameters like size, type of track and also resistance is used to define a 
variable resistance. Usually the spindle diameter of a variable resistor is 6mm. 
If the variable resistor has a straight track it is defined in the component by the short form 
LIN representing a linear track. If it is a rotary track it is represented in short as LOG, as for a 
logarithmic track. 
A common representation is given below. 
5K6 LIN – 5.6 kilo ohm with a linear track. 
2M LOG – 2 Mega ohm with a logarithmic track. 
LED (LIGHT EMITTING DIODES): 
LEDs lights produce light from a solid matter known as semi conductor. It produces 
the light through the movement of electrons through that solid matter. The semi conductor 
consists of the positive and negative layers which helps for the movement of electrons. When 
the power hits the semiconductor, the electrons in negative layer gets charged and moves 
through the positive layer. This helps to produce light in a LED light. LED is an abbreviation 
for light-emitting diode. An LED consists of a chip of semiconducting material doped with 
impurities to create a p-n junction. As in other diodes, current flows easily from the p-side, or 
anode, to the n-side, or cathode, but not in the reverse direction. Charge-carriers - electrons
and holes - flow into the junction from electrodes with different voltages. When an electron 
meets a hole, it falls into a lower energy level, and releases energy in the form of a photon 
25 
ADVANTAGES: 
LED bulbs emit considerably less heat than ordinary bulbs. Many LED bulbs are 
actually cool to the touch when in use. This makes them safer for use in a variety of areas 
throughout the home and office, especially in areas like nurseries or family rooms where 
children are present. 
EFFICIENCY: 
LED bulbs are energy savers. At 80% efficiency, LED bulbs convert 80% of the electricity 
they use into light energy. The remaining 20% is converted to heat.
26 
DIODE: 
In this project we use two specific diodes of IN4007 diodes .this diode are of p-n-p are 
n-p-n transistor When an ‘inductor’ device such as a relay is turned off a high voltage can be 
generated for a short time (Dia1). This voltage ‘spike’ can damage the relay and other 
components. However, the diode does not allow current to pass through it in the wrong 
direction and short circuits this spike.The diode can also be used to protect a ‘meter’ from a 
reverse current 
Diodes are frequently used to conduct damaging high voltages away from sensitive 
electronic devices. They are usually reverse-biased (non-conducting) under normal 
circumstances. When the voltage rises above the normal range, the diodes become forward-biased 
(conducting)
A diode can be used as a temperature measuring device, since the forward voltage 
drop across the diode depends on temperature, as in a silicon bandgap temperature sensor. 
From the Shockley ideal diode equation given above, it might appear that the voltage has 
a positive temperature coefficient (at a constant current), but usually the variation of 
the reverse saturation current term is more significances than the variation in the thermal 
voltage term 
27 
Applications: 
 A diode offers a very low resistance in one direction and a very high resistance 
in other direction, thus permitting an easy current flow in only one direction. 
 Application in wave-shaping circuits(ideal diodes) 
Features 
 PeakRepeat Reverse Voltage (Vrms): 1000V 
 Max. RMS Reverse Voltage (Vr): 700V 
 Average Rectified Current (Io): 1.0A 
 Max. Reverse Current (Ir): 0.01mA 
 Max. Forward Voltage Drop (Vf): 1.1V
28 
RELAYS: 
A relay is an electrically operated switch. Many relays use an electromagnet to 
operate a switching mechanism mechanically, but other operating principles are also used. 
Relays are used where it is necessary to control a circuit by a low-power signal (with 
complete electrical isolation between control and controlled circuits), or where several 
circuits must be controlled by one signal. The first relays were used in long distance telegraph 
circuits, repeating the signal coming in from one circuit and re-transmitting it to another. 
Relays were used extensively in telephone exchanges and early computers to perform logical 
operations. 
A type of relay that can handle the high power required to directly control an electric 
motor or other loads is called a contactor. Solid-state relays control power circuits with no 
moving parts, instead using a semiconductor device to perform switching. Relays with 
calibrated operating characteristics and sometimes multiple operating coils are used to protect 
electrical circuits from overload or faults; in modern electric power systems these functions 
are performed by digital instruments still called "protective relays". 
Operation: 
When an electric current is passed through the coil it generates a magnetic field that 
activates the, and the armature consequent movement of the movable contact(s) either makes 
or breaks (depending upon construction) a connection with a fixed contact. If the set of 
contacts was closed when the relay was de-energized, then the movement opens the contacts 
and breaks the connection, and vice versa if the contacts were open. When the current to the
coil is switched off, the armature is returned by a force, approximately half as strong as the 
magnetic force, to its relaxed position. Usually this force is provided by a spring, but gravity 
is also used commonly in industrial motor starters. Most relays are manufactured to operate 
quickly. In a low-voltage application this reduces noise; in a high voltage or current 
application it reduces arcing. 
When the coil is energized with direct current, a diode is often placed across the coil 
to dissipate the energy from the collapsing magnetic field at deactivation, which would 
otherwise generate a voltage spike dangerous to semiconductor circuit components. Some 
automotive relays include a diode inside the relay case. Alternatively, a contact protection 
network consisting of a capacitor and resistor in series (snubber circuit) may absorb the 
surge. If the coil is designed to be energized with alternating current (AC), a small copper 
"shading ring" can be crimped to the end of the solenoid, creating a small out-of-phase 
current which increases the minimum pull on the armature during the AC cycle. 
A solid-state relay uses a thyristor or other solid-state switching device, activated by 
the control signal, to switch the controlled load, instead of a solenoid. An optocoupler (a 
light-emitting diode (LED) coupled with a photo transistor) can be used to isolate control and 
controlled circuits. 
Applications: 
Relays are used for: 
 Amplifying a digital signal, switching a large amount of power with a small operating 
29 
power. Some special cases are: 
 A telegraph relay, repeating a weak signal received at the end of a long 
wireControlling a high-voltage circuit with a low-voltage signal, as in some types of 
modems or audio amplifiers, 
 Controlling a high-current circuit with a low-current signal, as in the starter solenoid 
of an automobile, 
 Detecting and isolating faults on transmission and distribution lines by opening and 
closing circuit breakers (protection relays).
30 
TRANSISTOR: 
A transistor is a semiconductor device used to amplify and switch electronic signals 
and electrical power. It is composed of semiconductor material with at least three terminals 
for connection to an external circuit. A voltage or current applied to one pair of the 
transistor's terminals changes the current through another pair of terminals. Because the 
controlled (output) power can be higher than the controlling (input) power, a transistor can 
amplify a signal. Today, some transistors are packaged individually, but many more are 
found embedded in integrated circuits. 
Importance: 
A Darlington transistor opened up so the actual transistor chip (the small square) can 
be seen inside. A Darlington transistor is effectively two transistors on the same chip. One 
transistor is much larger than the other, but both are large in comparison to transistors in 
large-scale integration because this particular example is intended for power applications. 
The transistor is the key active component in practically all modern electronics. Many 
consider it to be one of the greatest inventions of the 20th century. Its importance in today's 
society rests on its ability to be mass-produced using a highly automated process 
(semiconductor device fabrication) that achieves astonishingly low per-transistor costs. The 
invention of the first transistor at Bell Labs was named an IEEE Milestone in 2009. 
The transistor's low cost, flexibility, and reliability have made it a ubiquitous device.
Transistorized mechatronic circuits have replaced electromechanical devices in controlling 
appliances and machinery. It is often easier and cheaper to use a standard microcontroller. 
Advantages: 
• The key advantages that have allowed transistors to replace their vacuum tube 
31 
predecessors in most applications are 
• No power consumption by a cathode heater. 
• Small size and minimal weight, allowing the development of miniaturized electronic 
devices. 
• Low operating voltages compatible with batteries of only a few cells. 
• No warm-up period for cathode heaters required after power application. 
• Lower power dissipation and generally greater energy efficiency. 
• Higher reliability and greater physical ruggedness. 
• Extremely long life. Some transistorized devices have been in service for more than 
50 years. 
• Complementary devices available, facilitating the design of complementary-symmetry 
circuits, something not possible with vacuum tubes. 
• Insensitivity to mechanical shock and vibration, thus avoiding the problem of 
microphones in audio applications. 
Limitations: 
o Silicon transistors can age and fail.High-power, high-frequency operation, 
such as that used in over-the-air television broadcasting, is better achieved in 
vacuum tubes due to improved electron mobility in a vacuum. 
• Solid-state devices are more vulnerable to Electrostatic discharge in handling and 
operation 
• A vacuum tube momentarily overloaded will just get a little hotter; solid-state devices 
have less mass to absorb the heat due to overloads, in proportion to their rating 
• Sensitivity to radiation and cosmic rays (special radiation hardened chips are used for 
spacecraft devices). 
• Vacuum tubes create a distortion, the so-called tube sound that some people find to be 
more tolerable to the ear.
32 
WORKING: 
We are giving 220 volts ac as a input to the transformer. We are using step down 
transformer it serves to reduce the pressure remaining 12 volts, through a D1-D4 connected 
to Direct rectifier bridge circuit. This rectifier converts ac to dc but the obtained dc is not pure 
dc it is a pulsating dc, to obtain pure dc we are using regulator (ICLM7812) so that we can 
obtain pure dc. Here the capacitors are used for filtering. In the regulator the voltage across 
the pins 1 and 2 will be the input and output will be from the pins 2and 3. 
Here we are using another IC that is IC LM324 which as 14 pins. The 4th pin in this IC act as 
V cc and the 11th pin will be grounded. Here we are using two zener diodes of 6.8v and 6v. 
The 6.8 volts zener diode is connected to the 2nd pin of IC2/1 and 6 volts zener diode is 
connected to the 5th pin of IC2/2. The voltage coming from the diodes D2 and D4 goes to 3rd 
pin of IC2/1 and 6th pin of IC2/2. Here IC2/1 act as high voltage detector and IC2/2 act as 
low voltage detector. 
When the voltage obtained across the 3rd pin is greater than the voltage at the 3rd pin then 
IC2/1(high voltage detector) will function and the switch will be closed and load will be and 
LED glows. This is the indication of high voltage.
33 
Summary: 
• The 12 volt approach looks good, we don’t need: 
• An electrician 
• Expensive mounting 
• Wires buried deep 
• To worry about shock 
• So far, except for the need of a transformer, 12V is a winner. 
Disadvantages: 
• In this project relay is use as it is making of sound so some noise pollution 
• And it is specified of minimum range of the higher voltage and lower voltage.
34 
CONCLUSION: 
It will indicate the high voltage and low voltage. Due to this we can safe guard our 
home appliances without damaging the equipments. 
D2 
1 
3N250 
2 
4 
3 
T1 
TS_PQ4_12 
C1 
470μF 
C2 
1μF 
C3 
1μF 
R1 
10kΩ 
R2 
10kΩ 
R3 
5kΩ 
50kΩ R4 
Key=A 
50 % D3 
02DZ4.7 
8 
4 RST OUT 3 
2 TRI 
LED1 D4 
1N4007GP 
D5 
1N4007GP 
Q1 
2N3904 
R5 
1kΩ 
LED2 
R6 
1kΩ 
R7 
10kΩ 
R8 
5kΩ 
R10 
50kΩ 
Key=A 50 % 
R9 
10kΩ 
D6 
ZPD6.2 
U1 
LMC555CM 
GND 
1 
7 DIS 
VCC 
6 THR 
5 CON
35 
OUTPUT:
36 
LOW VOLTAGE
OVER VOLTAGE 
37
BIBLOGRAPHY 
38 
WWW.elekfrospoji.si 
WWW.onsemi.com 
WWW.engineersgarage.com 
WWW.microsystemservices.com 
http://en.wikipedia.org/wiki/Voltage#Measuring_instruments 
http://www.google.co.in/imgres?sa=X&biw=1366&bih=667&tbm=isch&tb 
nid=EIOzNEVeJSnCwM:&imgrefurl=http://www.123rf.com/stock-photo/ 
high_voltage_sign.html&docid=OGYlqtjvcU61bM&imgurl=http://us 
.123rf.com/400wm/400/400/skovoroda/skovoroda1111/skovoroda111100005 
/11135588-high-voltage-sign-with-red-thunder-isolated-on-white-background. 
jpg&w=1200&h=1200&ei=u11rUofCO8STiQfYl4GICw&zoo 
m=1&iact=rc&page=1&tbnh=178&tbnw=178&start=0&ndsp=12&ved=1t: 
429,r:10,s:0&tx=1040&ty=424

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OVER VOLTAGE UNDER VOLTAGE TRIPPING MECHANISM

  • 1. OVER VOLTAGE OR UNDER VOLTAGE TRIPPING MECHANISM Mini Project report submitted in partial fulfillment of the requirement for the award of the Degree of BACHELOR OF TECHNOLOGY By I.N.M.SANTHOSH :12006029 S.VISHNU MADHURI :12006041 M.SAI KUMAR :12006110 SYED NAZIA NOOR :12006280 K.MAHESHWARA REDDY :12006310 Under the esteemed guidance of B.JYOTHI K L UNIVERSITY, GREEN FIELDS VADDESWARAM, GUNTUR DISTRICT 2013-2014 1
  • 2. ACKNOWLEDGEMENT We take this opportunity to express our profound gratitude and deep regards to our guide B.JYOTHIfor her exemplary guidance, monitoring and constant encouragement throughout the course of this thesis. The blessing, help and guidance given by her time to time shall carry us a long way in the journey of life on which we are about to embark. We also take this opportunity to express a deep sense of gratitude to in-charge B.JYOTHIfor his cordial support, valuable information and guidance, which helped us in completing this task through various stages. We are obliged to our Head of the department Dr.M.UMAVANIfor giving this great opportunity. We are grateful for their cooperation during the period of our assignment. Lastly, we thank every one of our batch for their cooperation, support and for their constant encouragement without which this assignment would not be possible 2
  • 3. DECLARATION We declare the project work “Over voltage and under voltage tripping mechanism” was carried-out by us during 1nd semester (A.Y 2013-14) and this work is not the same as that of any other and has not been submitted for awards of any other degree/diploma 3 Place:KoneruLakshmaiah University Date: 1st November I.N.M.SANTHOSH :12006029 S. VISHNU MADHURI :12006041 M.SAI KUMAR :12006110 SYED NAZIA NOOR :12006280 K.MAHESHWARA REDDY :12006310
  • 4. KLUNIVERSITY, GREENFIELDS VADDESWARAM, GUNTUR DISTRICT DEPARTMENT OF ELECTRICAL & ELECTRONICS ENGINEERING CERTIFICATE This is to certify that the project report entitled “Over voltage and under voltage tripping mechanism” being submitted by the following students I.N.M.SANTHOSH :12006029 S. VISHNU MADHURI :12006041 M.SAI KUMAR :12006110 SYED NAZIA NOOR :12006280 K.MAHESHWARA REDDY :12006310 In partial fulfillment for the award of the Degree of Bachelor of Technology in EEE to the KL University is a record of benefited work carried out by him under my guidance and supervision. GUIDE HEAD OF THE DEPARTMENT (B.JYOTHI) ( Dr.UMA VANI) 4
  • 5. 5 CONTENTS ABSTRACT -6 INTRODUCTION -7 COMPONENTS - 8 CIRCUIT - 9 DESCRIPTION -10 WORKING -32 SUMMARY -33 CONCLUSION -34 OUTPUT -35 BIBLOGRAPHY -38
  • 6. ABSTRACT The aim of this project is to develop a low voltage and high voltage tripping mechanism to protect the load from damage. The fluctuation in AC mains supply is frequent in homes and industries. The sensitive electronic devices in these conditions can get easily damaged. It is preferable to have a tripping mechanism to protect the load. This proposed system will trip the load in the event of the input voltage falling below/above a set value. Two 555 timers are used as window comparator. This delivers an error output if the input voltage to them crosses the range beyond the voltage window. A relay is then operated to cut-off the load for safety reasons. A lamp is used as load in this project. The concept in future can be extended by integrating an alarm, which sounds when voltage fluctuations occur. It can also be interfaced with a GSM modem to convey alert message to the user via SMS to take appropriate action. 6
  • 7. 7 INTRODUCTION Voltage, electrical potential difference, electric tension or electric pressure (denoted ΔV and measured in units of electric potential: volts, or joules per coulomb) is the electric potential difference between two points, or the difference in electric potential energy of a unit charge transported between two points. Voltage is equal to the work done per unit charge against a static electric field to move the charge between two points. A voltage may represent either a source of energy (electromotive force), or lost, used, or stored energy (potential drop). A voltmeter can be used to measure the voltage (or potential difference) between two points in a system; usually a common reference potential such as the ground of the system is used as one of the points. Voltage can be caused by static electric fields, by electric current through a magnetic field, by time-varying magnetic fields, or some combination of these three. OVER VOLTAGE: When the voltage in a circuit or part of it is raised above its upper design limit, this is known as overvoltage. The conditions may be hazardous. Depending on its duration, the overvoltage event can be transient—a voltage spike—or permanent, leading to a power surge LOW VOLTAGE: Under Voltage condition occurs when a load is suddenly connected to a power supply.The load will start to draw current, this causes the voltage to temporarily drop. Measuring instruments Multimeter set to measure voltage Instruments for measuring voltages include the voltmeter, the potentiometer, and the oscilloscope. The voltmeter works by measuring the current through a fixed resistor, which, according to Ohm's Law, is proportional to the voltage across the resistor. The
  • 8. potentiometer works by balancing the unknown voltage against a known voltage in a bridge circuit. The cathode-ray oscilloscope works by amplifying the voltage and using it to deflect an electron beam from a straight path, so that the deflection of the beam is proportional to the voltage. Components: 8 • Transformer 12v • Bridge wave rectifier • Capacitors-480,0.1micro farads • Regulator 7812 • Potentiometer-50k • Zener diode-6.8v,6.0v • Resistances -10k,5k,1k • IC LM324 • Led • Diode of IN4007 • Relay • Load
  • 10. 10 DESCRIPTION: TRANSFORMER: A transformer is a static electrical device that transfers energy by inductive coupling between its winding circuits. A varying current in the primary winding creates a varying magnetic flux in the transformer's core and thus a varying magnetic flux through the secondary winding. This varying magnetic flux induces a varying electromotive force (emf) or voltage in the secondary winding. Transformers can be used to vary the relative voltage of circuits or isolate them, or both. Transformers range in size from thumbnail-sized used in microphones to units weighing hundreds of tons interconnecting the power grid. A wide range of transformer designs are used in electronic and electric power applications. Transformers are essential for the transmission, distribution, and utilization of electrical energy. APPLICATIONS: Transformers are used to increase voltage before transmitting electrical energy over long distances through wires. Wires have resistance which loses energy through joule heating at a rate corresponding to square of the current. By transforming power to a higher voltage transformers enable economical transmission of power and distribution. Consequently, transformers have shaped the electricity supply industry, permitting generation to be located remotely from points of demand. All but a tiny fraction of the world's electrical power has passed through a series of transformers by the time it reaches the consumer. Transformers are also used extensively in electronic products to step-down the supply voltage to a level suitable for the low voltage circuits they contain. The transformer also electrically isolates the end user from contact with the supply voltage. Signal and audio transformers are used to couple stages of amplifiers and to match devices such as microphones and record players to the input of amplifiers. Audio transformers allowed telephone circuits to carry on a two-way conversation over a single pair of wires.
  • 11. 11 BRIDGE RECTIFIER: We us this rectifier as the supply is of ac so we need to convert the ac to dc so the bridge rectifier is used instead of this we can use full wave also but it is has more losses than this rectifier as we don’t use center tap in this rectifier as it forms continuous flow of direct current. We will use four diodes in this rectifier and one capacitor parallel to this acts as filtering of the ac currents from dc currents. It requires four diodes instead of two, but avoids the need for a center tapped transformer. During the positive half cycle of the secondary voltage, diodes D1 and D3 are conducting and D2 and D4 are no conducting. Therefore, current flows through the secondary winding, diode D1 and D3, resistor RL. During the negative half cycle of the secondary voltage, the diodes D2 &D4 conduct and diodes D1 and D3 do not conduct. Then current flows through the secondary winding, diode D2 D4 and Resistor RL. In both cases current passes through the load resistor in the same direction
  • 12. A bridge rectifier, is a group of rectifiers (4 in a single phase) wired so that each half of an AC current is passed to respective positive and negative lines of a DC output. It provides full wave rectification of AC into DC. ADVANTAGES:  With the availabilities of low-cost, highly reliable and small-sized silicon diodes bridge rectifier is becoming more and more popular in comparison to center-tap and half-wave rectifier. It has many advantages over a center-tap and half-wave rectifier, as given below.  The rectification efficiency of full-wave rectifier is double of that of a half-wave 12 rectifier.  The ripple voltage is low and of higher frequency in case of full-wave rectifier so simple filtering circuit is required.  Higher output voltage, higher output power and higher Transformer Utilization Factor (TUF) in case of a full-wave rectifier.  In a full-wave rectifier, there is no problem due to dc saturation of the core because the dc current in the two halves of the two halves of the transformer secondary flow in opposite directions. No centre tap is required in the transformer secondary so in case of a bridge rectifier the transformer required is simpler. If stepping up or stepping down of voltage is not required, transformer can be eliminated even. The PIV is one half that of centre-tap rectifier. Hence bridge rectifier is highly suited for high voltage applications. Transformer utilization factor, in case of a bridge rectifier, is higher than that of a centre-tap rectifier. For a given power output, power transformer of smaller size can be used in case of the bridge rectifier because current in both (primary and secondary) windings of the supply transformer flow for the entire ac cycle.
  • 13. IC 7812: This is the voltage regulator IC which gives you +12 volts. after the capacitor it is being used 13 in power supply.In 7812 , the 78 denotes (+ve) This is a 9V power supply which will work even on power failure. It uses a rechargeable battery and regulators. A transformer with 15-0-15 AC volts output is required. In the first regulator U1 the output is lifted up by 1.4V and in the second regulator U2 by a resistor divider. In the second regulator the voltage across resistor R3 is 5V, so the current is 5V / 1K = 5mA this adds to the quiescent current of 5mA from the regulators ground terminal and flows into the resistors R1 and R2 in parallel which form 404 ohms, 10mA thru 404 ohms is 4V. So the output will be 5 + 4 = 9V. Note that the charge and discharge paths of the battery are separated with diodes.
  • 14. In this regulator we will use two capacitors of 1micro farads of either side of the regulator as it will supply the power even there is no power and also it will reduce the fluctuations in the voltage.This capacitor is there to filter out any noise coming from the voltage source (the battery). The voltage regulator works best and will be most efficient when a clean DC signal is fed into it. We don't want any ac noise (ripple) imposed on the DC line voltage. The second capacitor, the 0.1uF ceramic capacitor, is hooked up after the voltage regulator. This capacitor is there again to filter out any noise or high-frequency (ac) signals that may be on the DC voltage line. 14 ADVANTAGES: - Internal thermal overload protection - No external components required - Output transistor safe area protection - Internal short circuit current limit
  • 15. CAPACITORS: Capacitors store and release electrical charge. They are used for filtering power supply lines, tuning resonant circuits, and for blocking DC voltages while passing AC signals, among numerous other uses. 470micro farads: 15 0.1 micro capacitor
  • 16. 16 LM324: It is a 14pin IC consisting of four independent operational amplifiers (op-amps) compensated in a single package. Op-amps are high gain electronic voltage amplifier with differential input and, usually, a single-ended output. The output voltage is many times higher than the voltage difference between input terminals of an op-amp. These op-amps are operated by a single power supply LM324 and need for a dual supply is eliminated. They can be used as amplifiers, comparators, oscillators, rectifiers etc. The conventional op-amp applications can be more easily implemented with LM324. Pin Diagram:
  • 17. 17 Pin Description: Pin No Function Name 1 Output of 1st comparator Output 1 2 Inverting input of 1st comparator Input 1- 3 Non-inverting input of 1st comparator Input 1+ 4 Supply voltage; 5V (up to 32V) Vcc 5 Non-inverting input of 2nd comparator Input 2+ 6 Inverting input of 2nd comparator Input 2- 7 Output of 2nd comparator Output 2 8 Output of 3rd comparator Output 3 9 Inverting input of 3rd comparator Input 3- 10 Non-inverting input of 3rd comparator Input 3+ 11 Ground (0V) Ground 12 Non-inverting input of 4th comparator Input 4+ 13 Inverting input of 4th comparator Input 4- 14 Output of 4th comparator Output 4 Integrated circuits (ICs) are very important components found in many circuits. They are also called silicon chips or microchips. Basic 555 timer circuits ranging to complex PIC Microcontroller circuits and computer processors (CPUs) are based on the use of integrated circuits. People often get confused with the term integrated circuit. The diagrams below clearly show the integrated circuit package with its 8 pins. However, the integrated circuit is found inside the package. The package is the outer casing, usually made from non-conducting ceramic material. The IC is connected to the pins by fine wires. Diagram ‘A’ shows part of the package cut away revealing the IC inside. Diagram ‘B’ shows the package as transparent. This means that the connecting wires from the IC to the pins can be seen
  • 18. 18 DIAGRAM A DIAGRAM B Integrated circuits are composed hundreds, thousands and even hundreds of thousands of electronic components. These are formed on interlocking layers / wafers of silicon making it possible to create small individual electronic components. An example of the an integrated circuit with its many layers can be seen opposite. If an area of an integrated circuit is magnified thousands of times its various layers can be seen. The drawing opposite shows three layers, each layer is shown as a specific colour. Although transistors and resistors donot look like typically sized components, the interlocking layers form miniature versions and they work in the same way.
  • 19. 19 Zener diode: We use two diodes in this project near the low voltage and high voltage near low voltage we use 6.0v and near high voltage 6.8v diode. As this diodes are used as break down voltage Constructions: The zener diode's operation depends on the heavy doping of its p-n junction. The depletion region formed in the diode is very thin (<1 μm) and the electric field is consequently very high (about 500 kV/m) even for a small reverse bias voltage of about 5 V, allowing electrons to tunnel from the valence band of the p-type material to the conduction band of the n-type material. In the atomic scale, this tunneling corresponds to the transport of valence band electrons into the empty conduction band states; as a result of the reduced barrier between these bands and high electric fields that are induced due to the relatively high levels of dopings on both sides.[2] The breakdown voltage can be controlled quite accurately in the doping process. While tolerances within 0.05% are available, the most widely used tolerances are 5% and 10%. Breakdown voltage for commonly available zener diodes can vary widely from 1.2 volts to 200 volts.
  • 20. This diode has only a unidirectional flow of current that also allow current to flow in the opposite direction, but only when exposed to enough voltage. And while that sounds a bit esoteric, they’re actually among the handiest components ever to cross an engineer’s bench, providing great solutions to a number of common needs in circuit design. A Zener diode is a diode which allows current to flow in the forward direction in the same manner as an ideal diode, but will also permit it to flow in the reverse direction when the voltage is above a certain value known as the breakdown voltage, "Zener knee voltage" or "zener voltage" or "Avalanche point". Zener Diode as Voltage Regulators.The function of a regulator is to provide a constant output voltage to a load connected in parallel with it in spite of the ripples in the supply voltage or the variation in the load current and the zener diode will continue to regulate the voltage until the diodes current falls below the minimum IZ(min) value in the reverse breakdown region. It permits current to flow in the forward direction as normal, but will also allow it to flow in the reverse direction when the voltage is above a certain value - the breakdown voltage known as the Zener voltage. The Zener diode specially made to have a reverse voltage breakdown at a specific voltage. Its characteristics are otherwise very similar to common diodes. In breakdown the voltage across the Zener diode is close to constant over a wide range of 20
  • 21. currents thus making it useful as a shunt voltage regulator. The purpose of a voltage regulator is to maintain a constant voltage across a load regardless of variations in the applied input voltage and variations in the load current. A typical Zener diode shunt regulator is shown in Figure 3. The resistor is selected so that when the input voltage is at VIN(min) and the load current is at IL(max) that thecurrent through the Zener diode is at least Iz(min). Then for all other combinations of input voltage and load current the Zener diode conducts the excess current thus maintaining a constant voltage across the load. The Zener conducts the least current when the load current is the highest and it conducts the most current when the load current is the lowest. Resistors: We use somany resistances to reduce the current flow and to safe the circuit without damaging due to high current. We use 10k(4),5k(2),1k(2). 1st. Two Digits- Multiplier- Tolerance- Temp. Co-eff. Black 0 Black 1 Not Used Not Used Brown 1 Brown 10 Brown 1% Brown 100 Red 2 Red 100 Red +2% Red 50 Orange 3 Orange 1K Not Used Orange 15 Yellow 4 Yellow 10K Not Used Yellow 25 Green 5 Green 100K Not Used Green 0.5 Blue 6 Blue 1M Not Used Blue 0.25 Violet 7 Violet 10M Not Used Violet 0.1 Grey 8 Not Used Not Used Not Used White 9 Not Used Not Used Not Used - Silver 0.01 Silver+10% Not Used - Gold 0.1 Gold +5% Not Used 21
  • 22. There are various devices whose resistance changes with various quantities. The resistance of NTC exhibit a strong negative temperature coefficient, making them useful for measuring temperatures. Since their resistance can be large until they are allowed to heat up due to the passageof current, they are also commonly used to prevent excessive currentsurges when equipment is powered on. Similarly, the resistance of a humistor varies with humidity. Metal oxide visitor’s drop to a very low resistance when a high voltage is applied, making them useful for protecting electronic equipment by absorbing dangerous voltage surges. The third band of a four-banded resistor represents multiplier and the fourth band as tolerance. Whereas, the five and six colour-banded resistors, the third band rather represents as third digit but the fourth and fifth bands represent as multiplier and tolerance respectively. 10ohms resistance 22 1k ohms resistor: 5k resistance
  • 23. 23 Variable resistance: We use two variable resistances of 50kohm these resistances are mainly used near the low voltageand high voltage ic2 circuit the main uses of using there is to various themout come resistanceA common element in electronic devices is a three-terminal resistor with a continuously adjustable tapping point controlled by rotation of a shaft or knob. These variable resistors are known aspotentiometers when all three terminals are present, since they act as a continuously adjustable voltage divider. A common example is a volume control for a radio receiver. Accurate, high-resolution panel-mounted potentiometers (or "pots") have resistance elements typically wirewound on a helical mandrel, although some include a conductive-plastic resistance coating over the wire to improve resolution. These typically offer ten turns of their shafts to cover their full range. They are usually set with dials that include a simple turns counter and a graduated dial. Electronic analog computers used them in quantity for setting coefficients, and delayed-sweep oscilloscopes of recent decades included one on their panels. Potentiometer (Pot) is another class of variable resistors and is used as an adjustable voltage divider. It consists of a fixed resistance track having connections at both ends and a sliding contact, called wiper, which moves along this track by turning the spindle. If only one of the connections and wiper are used, it behaves as a variable resistor or rheostat. In case wiper is not used, it will offer fixed resistance across the two connections. They are specified by their fixed value resistance. Learn about internal structure and working of potentiometer. Potentiometer also known as pot is generally used in circuits to provide variable resistance or
  • 24. variable voltage. The heart of the potentiometer is a resistive strip inside it through which one can adjust the amount of resistance/voltage to pass in a circuit through it. Potentiometers are commonly used in circuits for various purposes like to control volume in audio circuits, to regulate the speed of the motor in a fan, as light dimmer, etc. 24 SPECIFICATIONS: Various parameters like size, type of track and also resistance is used to define a variable resistance. Usually the spindle diameter of a variable resistor is 6mm. If the variable resistor has a straight track it is defined in the component by the short form LIN representing a linear track. If it is a rotary track it is represented in short as LOG, as for a logarithmic track. A common representation is given below. 5K6 LIN – 5.6 kilo ohm with a linear track. 2M LOG – 2 Mega ohm with a logarithmic track. LED (LIGHT EMITTING DIODES): LEDs lights produce light from a solid matter known as semi conductor. It produces the light through the movement of electrons through that solid matter. The semi conductor consists of the positive and negative layers which helps for the movement of electrons. When the power hits the semiconductor, the electrons in negative layer gets charged and moves through the positive layer. This helps to produce light in a LED light. LED is an abbreviation for light-emitting diode. An LED consists of a chip of semiconducting material doped with impurities to create a p-n junction. As in other diodes, current flows easily from the p-side, or anode, to the n-side, or cathode, but not in the reverse direction. Charge-carriers - electrons
  • 25. and holes - flow into the junction from electrodes with different voltages. When an electron meets a hole, it falls into a lower energy level, and releases energy in the form of a photon 25 ADVANTAGES: LED bulbs emit considerably less heat than ordinary bulbs. Many LED bulbs are actually cool to the touch when in use. This makes them safer for use in a variety of areas throughout the home and office, especially in areas like nurseries or family rooms where children are present. EFFICIENCY: LED bulbs are energy savers. At 80% efficiency, LED bulbs convert 80% of the electricity they use into light energy. The remaining 20% is converted to heat.
  • 26. 26 DIODE: In this project we use two specific diodes of IN4007 diodes .this diode are of p-n-p are n-p-n transistor When an ‘inductor’ device such as a relay is turned off a high voltage can be generated for a short time (Dia1). This voltage ‘spike’ can damage the relay and other components. However, the diode does not allow current to pass through it in the wrong direction and short circuits this spike.The diode can also be used to protect a ‘meter’ from a reverse current Diodes are frequently used to conduct damaging high voltages away from sensitive electronic devices. They are usually reverse-biased (non-conducting) under normal circumstances. When the voltage rises above the normal range, the diodes become forward-biased (conducting)
  • 27. A diode can be used as a temperature measuring device, since the forward voltage drop across the diode depends on temperature, as in a silicon bandgap temperature sensor. From the Shockley ideal diode equation given above, it might appear that the voltage has a positive temperature coefficient (at a constant current), but usually the variation of the reverse saturation current term is more significances than the variation in the thermal voltage term 27 Applications:  A diode offers a very low resistance in one direction and a very high resistance in other direction, thus permitting an easy current flow in only one direction.  Application in wave-shaping circuits(ideal diodes) Features  PeakRepeat Reverse Voltage (Vrms): 1000V  Max. RMS Reverse Voltage (Vr): 700V  Average Rectified Current (Io): 1.0A  Max. Reverse Current (Ir): 0.01mA  Max. Forward Voltage Drop (Vf): 1.1V
  • 28. 28 RELAYS: A relay is an electrically operated switch. Many relays use an electromagnet to operate a switching mechanism mechanically, but other operating principles are also used. Relays are used where it is necessary to control a circuit by a low-power signal (with complete electrical isolation between control and controlled circuits), or where several circuits must be controlled by one signal. The first relays were used in long distance telegraph circuits, repeating the signal coming in from one circuit and re-transmitting it to another. Relays were used extensively in telephone exchanges and early computers to perform logical operations. A type of relay that can handle the high power required to directly control an electric motor or other loads is called a contactor. Solid-state relays control power circuits with no moving parts, instead using a semiconductor device to perform switching. Relays with calibrated operating characteristics and sometimes multiple operating coils are used to protect electrical circuits from overload or faults; in modern electric power systems these functions are performed by digital instruments still called "protective relays". Operation: When an electric current is passed through the coil it generates a magnetic field that activates the, and the armature consequent movement of the movable contact(s) either makes or breaks (depending upon construction) a connection with a fixed contact. If the set of contacts was closed when the relay was de-energized, then the movement opens the contacts and breaks the connection, and vice versa if the contacts were open. When the current to the
  • 29. coil is switched off, the armature is returned by a force, approximately half as strong as the magnetic force, to its relaxed position. Usually this force is provided by a spring, but gravity is also used commonly in industrial motor starters. Most relays are manufactured to operate quickly. In a low-voltage application this reduces noise; in a high voltage or current application it reduces arcing. When the coil is energized with direct current, a diode is often placed across the coil to dissipate the energy from the collapsing magnetic field at deactivation, which would otherwise generate a voltage spike dangerous to semiconductor circuit components. Some automotive relays include a diode inside the relay case. Alternatively, a contact protection network consisting of a capacitor and resistor in series (snubber circuit) may absorb the surge. If the coil is designed to be energized with alternating current (AC), a small copper "shading ring" can be crimped to the end of the solenoid, creating a small out-of-phase current which increases the minimum pull on the armature during the AC cycle. A solid-state relay uses a thyristor or other solid-state switching device, activated by the control signal, to switch the controlled load, instead of a solenoid. An optocoupler (a light-emitting diode (LED) coupled with a photo transistor) can be used to isolate control and controlled circuits. Applications: Relays are used for:  Amplifying a digital signal, switching a large amount of power with a small operating 29 power. Some special cases are:  A telegraph relay, repeating a weak signal received at the end of a long wireControlling a high-voltage circuit with a low-voltage signal, as in some types of modems or audio amplifiers,  Controlling a high-current circuit with a low-current signal, as in the starter solenoid of an automobile,  Detecting and isolating faults on transmission and distribution lines by opening and closing circuit breakers (protection relays).
  • 30. 30 TRANSISTOR: A transistor is a semiconductor device used to amplify and switch electronic signals and electrical power. It is composed of semiconductor material with at least three terminals for connection to an external circuit. A voltage or current applied to one pair of the transistor's terminals changes the current through another pair of terminals. Because the controlled (output) power can be higher than the controlling (input) power, a transistor can amplify a signal. Today, some transistors are packaged individually, but many more are found embedded in integrated circuits. Importance: A Darlington transistor opened up so the actual transistor chip (the small square) can be seen inside. A Darlington transistor is effectively two transistors on the same chip. One transistor is much larger than the other, but both are large in comparison to transistors in large-scale integration because this particular example is intended for power applications. The transistor is the key active component in practically all modern electronics. Many consider it to be one of the greatest inventions of the 20th century. Its importance in today's society rests on its ability to be mass-produced using a highly automated process (semiconductor device fabrication) that achieves astonishingly low per-transistor costs. The invention of the first transistor at Bell Labs was named an IEEE Milestone in 2009. The transistor's low cost, flexibility, and reliability have made it a ubiquitous device.
  • 31. Transistorized mechatronic circuits have replaced electromechanical devices in controlling appliances and machinery. It is often easier and cheaper to use a standard microcontroller. Advantages: • The key advantages that have allowed transistors to replace their vacuum tube 31 predecessors in most applications are • No power consumption by a cathode heater. • Small size and minimal weight, allowing the development of miniaturized electronic devices. • Low operating voltages compatible with batteries of only a few cells. • No warm-up period for cathode heaters required after power application. • Lower power dissipation and generally greater energy efficiency. • Higher reliability and greater physical ruggedness. • Extremely long life. Some transistorized devices have been in service for more than 50 years. • Complementary devices available, facilitating the design of complementary-symmetry circuits, something not possible with vacuum tubes. • Insensitivity to mechanical shock and vibration, thus avoiding the problem of microphones in audio applications. Limitations: o Silicon transistors can age and fail.High-power, high-frequency operation, such as that used in over-the-air television broadcasting, is better achieved in vacuum tubes due to improved electron mobility in a vacuum. • Solid-state devices are more vulnerable to Electrostatic discharge in handling and operation • A vacuum tube momentarily overloaded will just get a little hotter; solid-state devices have less mass to absorb the heat due to overloads, in proportion to their rating • Sensitivity to radiation and cosmic rays (special radiation hardened chips are used for spacecraft devices). • Vacuum tubes create a distortion, the so-called tube sound that some people find to be more tolerable to the ear.
  • 32. 32 WORKING: We are giving 220 volts ac as a input to the transformer. We are using step down transformer it serves to reduce the pressure remaining 12 volts, through a D1-D4 connected to Direct rectifier bridge circuit. This rectifier converts ac to dc but the obtained dc is not pure dc it is a pulsating dc, to obtain pure dc we are using regulator (ICLM7812) so that we can obtain pure dc. Here the capacitors are used for filtering. In the regulator the voltage across the pins 1 and 2 will be the input and output will be from the pins 2and 3. Here we are using another IC that is IC LM324 which as 14 pins. The 4th pin in this IC act as V cc and the 11th pin will be grounded. Here we are using two zener diodes of 6.8v and 6v. The 6.8 volts zener diode is connected to the 2nd pin of IC2/1 and 6 volts zener diode is connected to the 5th pin of IC2/2. The voltage coming from the diodes D2 and D4 goes to 3rd pin of IC2/1 and 6th pin of IC2/2. Here IC2/1 act as high voltage detector and IC2/2 act as low voltage detector. When the voltage obtained across the 3rd pin is greater than the voltage at the 3rd pin then IC2/1(high voltage detector) will function and the switch will be closed and load will be and LED glows. This is the indication of high voltage.
  • 33. 33 Summary: • The 12 volt approach looks good, we don’t need: • An electrician • Expensive mounting • Wires buried deep • To worry about shock • So far, except for the need of a transformer, 12V is a winner. Disadvantages: • In this project relay is use as it is making of sound so some noise pollution • And it is specified of minimum range of the higher voltage and lower voltage.
  • 34. 34 CONCLUSION: It will indicate the high voltage and low voltage. Due to this we can safe guard our home appliances without damaging the equipments. D2 1 3N250 2 4 3 T1 TS_PQ4_12 C1 470μF C2 1μF C3 1μF R1 10kΩ R2 10kΩ R3 5kΩ 50kΩ R4 Key=A 50 % D3 02DZ4.7 8 4 RST OUT 3 2 TRI LED1 D4 1N4007GP D5 1N4007GP Q1 2N3904 R5 1kΩ LED2 R6 1kΩ R7 10kΩ R8 5kΩ R10 50kΩ Key=A 50 % R9 10kΩ D6 ZPD6.2 U1 LMC555CM GND 1 7 DIS VCC 6 THR 5 CON
  • 38. BIBLOGRAPHY 38 WWW.elekfrospoji.si WWW.onsemi.com WWW.engineersgarage.com WWW.microsystemservices.com http://en.wikipedia.org/wiki/Voltage#Measuring_instruments http://www.google.co.in/imgres?sa=X&biw=1366&bih=667&tbm=isch&tb nid=EIOzNEVeJSnCwM:&imgrefurl=http://www.123rf.com/stock-photo/ high_voltage_sign.html&docid=OGYlqtjvcU61bM&imgurl=http://us .123rf.com/400wm/400/400/skovoroda/skovoroda1111/skovoroda111100005 /11135588-high-voltage-sign-with-red-thunder-isolated-on-white-background. jpg&w=1200&h=1200&ei=u11rUofCO8STiQfYl4GICw&zoo m=1&iact=rc&page=1&tbnh=178&tbnw=178&start=0&ndsp=12&ved=1t: 429,r:10,s:0&tx=1040&ty=424