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INTERSECTION OF ENGINEERING, CONSTRUCTION AND
LOGISTICS POST-DISASTER
Bob Prieto
Fluor
103 Carnegie Center; Suite 300
Princeton, NJ 08540
1.609.919.6376; bob.prieto@fluor.com
Today’s highly engineered environment requires a new first responder team that includes
engineers and constructors. The importance of these new first responders could be seen in efforts
to remove bent steel beams in the search for survivors on 9/11; seal levee breaches after Katrina;
restore power and water supply after the tsunami at Fukushima; and the massive infrastructure
recovery efforts following Super Storm Sandy in New York and New Jersey. These new first
responders are also essential for rebuilding after the immediate response phase.
Events of scale change the normal construction process. New logistical challenges emerge and
evolve in the post-disaster phase. These challenges include destroyed logistical facilities;
competition with other post-disaster aid flows; and disrupted supply chains.
This paper looks at these challenges and offers recommendations to better manage them.
Today’s highly engineered environment requires a new first responder team that includes
engineers and constructors. The importance of these new first responders could be seen in efforts
to remove bent steel beams in the search for survivors on 9/11; seal levee breaches after Katrina;
restore power and water supply after the tsunami at Fukushima; and the massive infrastructure
recovery efforts following Super Storm Sandy in New York and New Jersey. These new first
responders are also essential for rebuilding after the immediate response phase.
Events of scale change the normal construction process. This is addressed in more detail in a
companion paper at this conference. New logistical challenges emerge and evolve in the post-
disaster phase. These challenges include destroyed logistical facilities; competition with other
post-disaster aid flows; and disrupted supply chains.
Prieto Intersection of Engineering 03 27 13.docx -2-
Figure 1
Today’s managers charged with designing, building and operating with resiliency in mind must
be cognizant of the growing role these new first responders play after events of scale. Their
effectiveness and the effectiveness of longer term aid and reconstruction flows are closely
coupled by this weakened logistical chain.
LOGISTICS AFFECTING ACTIVITIES
Many of the work processes and engineering, procurement and construction activities
traditionally associated with large scale construction programs must be modified to deal with the
realities of post-disaster construction. Some of these changes are driven by logistical constraints
of the post-disaster environment while other changes are driven by changed institutional
processes. Each of these changes impact the normal logistical processes expected in large scale
programs. This paper looks at changes based on prior experience. Recommendations are
provided in the matrix incorporated in Table 5 at the end of this document.
Table 1. Logistics Affecting Activities
Client capabilities and
resources
Global sourcing Road and bridge
transport
Vehicle safety
Client-contractor
alignment and
contract
Sourcing integrity Oversized
shipments
Human remains
Mobilization Mission-critical,
unique equipment
sourcing
Ocean freight Communication
Prieto Intersection of Engineering 03 27 13.docx -3-
Table 1. Logistics Affecting Activities
Execution plans Quality of locally
procured material
Transportation
insurance
In-country logistical
institutional infrastructure
Project Management
Manual
Expediting Port capacity and
operations
Site transport
Workshare Traffic routing and
logistics plan
Construction
equipment
Staging areas
Design basis Building permits and
consents for
temporary
construction and
logistical facilities
Construction fleet
maintenance
Cash flow
Degree of design
standardization
Warehousing Non-process
infrastructure
(NPI)
Anti-corruption and
transparency
Prefabrication Material security Craft training Stakeholder engagement
Preassembly Logistical contract
forms
Small tools Change management
Modularization Construction waste
Degree of client-
furnished materials
and equipment
Less-than-full
truckload shipments
Supplier relationship
agreements (SRAs)
Prieto Intersection of Engineering 03 27 13.docx -4-
Client Capabilities and Resources – Client organization may be lacking resources that
understand engineering, procurement and construction processes and how they change in a post-
disaster environment. Impacts and importance of logistics in post disaster situation may not be
sufficiently understood or required resources not engaged. Lack of appreciation for nature or
scale of logistical challenges adversely impacts overall construction effort
Client-Contractor Alignment and Contract – Private sector efforts are in support of clients
with flexibility to quickly execute risk appropriate contracts. Public sector efforts are effective
where prior contract vehicles exist and alignment activities have previously occurred. Lack of
prior contract impacts efficiency of logistical commitments being made.
Mobilization – Certain government or aid agency contracts are task order based with no
provision for mobilization costs. This delays activities to create efficient logistics operation.
Execution Plans – Funding driven baseline shaped by donor community
Project Management Manual (PMM) – PMM expanded to include procedures/ approvals
linked to funding source. These procedures may vary by project delivery approach, contracting
strategy and project phase. Added approvals and complexity impact logistics chain.
Figure 2
Workshare – Funding agencies may drive work to be performed locally.
Design Basis – Nature of funding sources constrains solutions reducing opportunities to modify
supply chain.
Degree of Design Standardization – Required volumes limit standardization opportunities
Labor – OCONUS mobilization through Mobilization and Deployment Center (MDC). MDC in
a Box for OCN mobilization (recruitment, training, and on-boarding process completed in 7 to
8 days)
Prieto Intersection of Engineering 03 27 13.docx -5-
Figure 3
Table 2. Typical Stabilization and Post-Disaster Labor Requirements
Contracts/Task Orders
Time
Period
Fluor Personnel
Mobilized
Subcontract
Personnel
Mobilized
BP MC 252 Incident Response <70 days 8,447 0
LOGCAP IV, TO5–AOR <120 days 1,480 1,924
LOGCAP IV, TO2 <90 days 64 376
LOGCAP IV, TO4 <60 days 72 248
FEMA Individual Assistance <90 days 1,410 2,190
CETAC I <45 days 50 2,950
CETAC II <60 days 33 1,575
New Power Generation <45 days 50 540
Public Works Water <45 days 50 1,150
Prefabrication – Initially focused on response phase needs
Prieto Intersection of Engineering 03 27 13.docx -6-
Preassembly – Typically limited by funding coupled to job creation in affected area; access
route constraints
Modularization – Use constrained by client awareness and procurement practices; site access
may be limited to port areas and major routes
Degree of Client – Furnished Materials and Equipment - Adequate owner provided advance
financing limits use; contracting practices by government limit PMC+ approaches; multiplicity
of buyers (lack of sourcing hub) reduces supply chain efficiency
Table 3. Cost of Labor and Building Materials in Aceh
Late 2004 to Late 2006
Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006
Change
(%)
Labor 000/day
30 40 50 50 67
Wood million/m3
1.0 1.5 1.9 2.2 120
Cement 000/50kg
20 26 34 37 85
Sand 000/3m3
150 300 300 300 100
Brick each
250 580 700 700 180
Table 4. Cost of Labor and Building Materials in Sichuan
Mid 2008 to Mid 2009
Resource
Unit
(RMB) Mid 2008 End 2008 Early 2009 Mid 2009
Change
(%)
Labor Per day
30 60 100 80 167
Brick Each
0.33 0.53 0.55 0.35 6
Prieto Intersection of Engineering 03 27 13.docx -7-
Table 3. Cost of Labor and Building Materials in Aceh
Late 2004 to Late 2006
Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006
Change
(%)
Cement Per ton
390 460 550 480 23.1
Aggregate Per m3
25 50 55 75 200
Steel Per ton
5,400 3,800 3,600 4,200 22.2
Supplier Relationship Agreements (SRAs) – Effective use limited by competitive procurement
and form of contract; high demand drives use of non traditional sourcing for which reduced
supplier-buyer information exchange has occurred.
Global Sourcing – Expanded sourcing effort to meet times frames requires augmented vendor
inspection, QA/QC and expediting. Supply identification of materials of construction should be
undertaken for disaster types and locations in advance of disaster.
Sourcing Integrity – Supply origins for certain bulk materials (timber) and their preparation for
use may be difficult and compliance with procurement norms harder at the subcontractor level.
Mission-Critical, Unique Equipment Sourcing – Supply chain compression activities may
include new sources of supply, multi-vendor awards, use of CFM as feedstock to select vendors,
phased procurement and pricing, expedited transport.
Locally Procured Material Quality – May take physical possession but not title at end of
inspection line to prevent material substitution further straining logistical chain.
Expediting – Reflect evolving needs and on the ground conditions
Traffic Routing and Logistics Plan – Reflect evolving needs and on the ground conditions;
consider evolving condition of transport routes and other logistics facilities; increased number of
logistics choke points and greater competition for logistics capabilities
Prieto Intersection of Engineering 03 27 13.docx -8-
Figure 4
Building Permits and Consents for Temporary Construction and Logistical Facilities –
Government capacity may be inadequate. Delay of facilities may result. Mechanisms for waivers
may not exist.
Figure 5
Warehousing – Limited CFM and shortages make this a lower priority but inability to reliably
implement a just in time supply chain can make this an even more significant activity.
Warehousing may be needed to be located closer to site of reconstruction activities because of
weakened local logistics networks.
Material Security – Augmented security; perimeter patrols; larger guard force
Trafficking – Trafficking is key link in supply chain management as logistical system
reconfigures post-disaster
Logistical Contract Forms – Special requirements to address changed shipper risks
Construction Waste – Expanded volumes associated with site debris; high mixed waste;
potential need to classify portions as hazardous waste
Prieto Intersection of Engineering 03 27 13.docx -9-
Less-Than-Full Truckload Shipments – Logistically expensive especially where shipments are
rationed.
Staging Areas – Inefficient supply chains exacerbate staging needs. Out of zone staging process
utilized to control flow into valuable routes
Road and Bridge Transport – Conditions and capacities unknown. Significant degradation may
not be evident.
Oversized Shipments – Logistics constraints limit shipment sizes increasing volumes shipped.
Ocean Freight – Competition for vessels or harbor constraints drive undesirable load sizes and
combinations.
Transportation Insurance – Unavailability affects logistics choices.
Port Capacity and Operations – Potentially impacted by damage at the port; cargo handling
operations overwhelmed by lack of prioritization.
Construction Equipment – Competition for equipment may drive ownership decisions;
efficient equipment not available; shortages of operators.
Construction Fleet Maintenance – Maintenance requirements associated with difficult site
conditions necessitate larger fleet sizes; fuel supply is critical resource.
Figure 6
Non-Process Infrastructure (NPI) – Constrained by site access (transport; site based debris)
and community perceptions; competition for generators and water treatment limit construction
activities.
Craft Training – Training expanded to include hazards of ongoing risk conditions; multiple
client and contractor structures without strong program control undermines safety culture; local
Prieto Intersection of Engineering 03 27 13.docx -10-
labor force may move between contractors more frequently diminishing training investment
made by any one contractor.
Small Tools – Requirement to address shortages and expanded workforce.
Vehicle Safety – Difficulties encountered in driver certification and training
Human Remains – Protocols cause partial site shutdown and reconfigured logistics.
Communication – Regional communication networks degraded impacting efficiency.
In-Country Logistical Institutional Infrastructure – Institutional frameworks inappropriate
for post disaster response and rebuilding.
Site Transport – Local transport dysfunctional.
Cash Flow – Need to bridge cash requirements of subcontractors makes payment terms an
increasingly important selection factor in sourcing decisions.
Anticorruption and Transparency – Risks greatly increase and monitoring and surveillance
become larger activities. Increased security in logistics chain.
Stakeholder Engagement – Changed stakeholder groups, priorities and communication
difficulties impact effective communication.
Change Management – Impacts of change magnified in logistics chain post disaster
CONCLUSION AND RECOMMENDATIONS
Changes to some logistics affected and logistics affecting engineering and construction activities
have been described. Table 5 that follows includes a comparison with non-disaster programs and
suggests some areas for consideration by resiliency planners, implementers and post disaster
managers. The considerations laid out will help prepare the managers to deal with a growing
dimension of post-disaster activities. Recommendations for individual considerations have been
made based on experience.
These specific recommendations at the activity level are complemented by the following
recommendations.
• Government and NGO community must plan for assisting in post-disaster recovery
− Provide accessibility to the sites of critical infrastructure
− Maintain awareness of global logistics chain
Prieto Intersection of Engineering 03 27 13.docx -11-
− Ensure availability of specialized construction equipment, contracts, and materials
− Develop well-documented system with clear interface points
− Preplan and rehearse response and recovery scenarios for high-probability events
♦ Earthquake
♦ Hurricane
♦ Flood
• Engagement with engineering and construction community must begin pre-disaster
− Pre-placed contracts
♦ Program management
♦ EPC
♦ Supply chain
− Earliest mobilization to disaster zone
− Early activation of logistics chains
• Post-disaster period requires streamlined decision frameworks
− Decision authorities at project and disaster site
− Logistical-affecting processes may act as barrier in post-disaster scenario
♦ Examples are customs, building permits, and liability legislation
♦ Consider a standard “modified” logistical template for local government consideration
• “Go-bys”
• Best practices
Prieto Intersection of Engineering 03 27 13.docx -12-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
Client
capabilities and
resources
• Client organization is
appropriately resourced or
program manager
engaged
• Combined team brings
necessary understanding
of EPC activities and how
they interact with
necessary logistics
considerations
• Client organization may be
lacking resources that understand
EPC processes, and how they
change in a post-disaster
environment
• Impacts and importance of
logistics in a post-disaster
situation may not be sufficiently
understood in client organization,
or required resources have not
been engaged
• Client lack of appreciation for
nature or scale of logistical
challenges may adversely impact
overall engineering and
construction effort
• Client organizations must recognize
that the linkage between end use and
shipping and other logistical activities
grows in importance in a post disaster
situation
• Pre-positioned contracts with
experienced post-disaster construction
contractors that have strong logistics
capabilities provide owner
organizations with the capability to
efficiently respond and recover
Client-
contractor
alignment and
contract
• Pre-established
contractual basis
reflective of overall
procurement and
• Private sector efforts typically in
support of major customers, with
flexibility to quickly execute
risk-appropriate contracts
• Pre-positioned contracts allow for pre-
disaster alignment around basic work
processes, allocation of
responsibilities, and delegated and
Prieto Intersection of Engineering 03 27 13.docx -13-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
construction strategy
• Alignment with owner
organization
• Public sector efforts effective
where prior contract vehicles exist
and alignment activities have
previously occurred (FEMA and
LOGCAP IV)
• Lack of a prior contract impacts
efficiency of logistical
commitments being made
• Lack of well-defined
responsibilities and authorities in
post-disaster organization may
delay completion of required
RACI charts, creating
uncertainties in approval process
for crucial logistics-affecting
activities
retained authorities and approvals
• Supply chain and logistical strategies
can be discussed and the new first
responder in today's built environment
can participate in select tabletop
exercises
Mobilization • Typically recognized and
funded activity
• Certain government or aid agency
contracts are task order-based with
no provision for mobilization
costs, delaying activities and
• Create a limited mobilization task in
pre-positioned contracts to accelerate
response timeframes
Prieto Intersection of Engineering 03 27 13.docx -14-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
commitments to create an efficient
logistics operation
Execution plans • Scope-driven baseline • Funding-driven baseline shaped
by donor community or “color of
money"
• Clearly identify any
funding-source-linked requirements at
earliest possible stage
• Select major donor organization
requirements can be pre-identified in
pre-positioned contracts (examples:
FEMA Public Assistance, State
Emergency Management, Red Cross)
Project
Management
Manual
• Standard go-by template
with client-specific forms,
procedures, and approvals
• Expanded to include forms,
procedures, and approvals linked
to funding source
• Procedures may vary by project
delivery approach (direct
execution or grant funded);
contracting strategy (design-bid
build, design build); and phase of
project
• Pre-positioned contracts allow for pre-
disaster alignment around basic work
processes and reports
• Critical logistical hubs and choke
points can be pre-identified
Prieto Intersection of Engineering 03 27 13.docx -15-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
• Added approvals and complexity
may impact logistics chain
Workshare • Global Engineering
Centers (GECs)
workshare limits need to
move many resources to
project location
• Funding agencies may drive work
to be performed locally
• Local engineering and construction
resource surveys may be periodically
conducted as part of pre-positioned
contract
Design basis • Optimized against well-
defined owner criteria
through a formal tollgate
process
• Nature of funding sources may
constrain solutions to replace in
kind, reducing opportunities to
modify supply chain
• Existing planning documents should be
inventoried and collected to accelerate
reconstruction planning
• Efforts focused on achieving plans
versus creating entirely new ones
where possible
• Planning collection in advance of
disaster also facilitates resiliency
reviews by local disaster planning
agencies
Prieto Intersection of Engineering 03 27 13.docx -16-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
Degree of
design
standardization
• Maximized to reduce
supply chain
• Required volumes limit
standardization opportunities
• Incorporate resiliency features as part
of new design basis
Labor • Globally and locally
sourced – standard HR
systems and processes
• OCONUS mobilization through
Mobilization and Deployment
Center (MDC)
• MDC in a Box for other-country
national (OCN) mobilization
− From first speaking to a
recruiter to a putting boots on
the ground, the recruitment,
training, and on-boarding
process can be completed in 7
to 8 days
• Client organization must ensure
response and reconstruction
contractors have well developed
mobilization plans and capabilities
Prefabrication • Maximized to address
labor availability and cost
• Eliminates shipments of
temporary equipment,
materials, and
• Initially focused on
response-phase needs
• Identify staging and prefabrication
sites in proximity to critical
infrastructure and population centers
• Identify similar regional areas outside
Prieto Intersection of Engineering 03 27 13.docx -17-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
construction consumables
• Reduces construction
waste streams
the evaluated zone
Pre-assembly • Maximized to address
labor availability and cost
• Eliminates shipments of
temporary equipment,
materials, and
construction consumables
• Reduces construction
waste streams
• Typically limited by funding
linkages to job creation in affected
area
• May be constrained by access
route constraints
• Identify staging and prefabrication
sites in proximity to critical
infrastructure and population centers
• Identify similar regional areas outside
the evaluated zone
• Identify major access routes and
weight and size constraints as part of
disaster planning efforts
Modularization • Maximizes benefits
associated with
manufacturing efforts,
such as those realized on
a smaller scale with
prefabrication and pre-
assembly
• Allows parallel
• Uses constrained by client
awareness and constraining
procurement practices
• Site access may be constrained to
port areas and, at later stages,
major overland logistical routes
• Identify staging and prefabrication
sites in proximity to critical
infrastructure and population centers
• Identify similar regional areas outside
the evaluated zone
• Identify major access routes and
weight and size constraints as part of
Prieto Intersection of Engineering 03 27 13.docx -18-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
construction to shorten
schedules
• Facilitates pre-
commissioning
disaster planning efforts.
Degree of
client-furnished
materials and
equipment
• Best practice moving
beyond major equipment
to include select
construction bulks,
piping, cabling, pumps,
motors, and MCC
• Targeted levels nominally
30 percent
• Necessitates strong
materials management
organization as part of
expanded program
management contractor
(PMC) role (PMC+)
• Use adequate owner-provided
advance financing limits
• Contracting practices by
government limit PMC+
contracting approaches
• Multiplicity of buyers (lack of
sourcing hub) reduces supply
chain efficiency
• Prepositioned response and
reconstruction contracts should provide
for use of commercial practices to the
maximum extent possible
• Contractors with well-developed
supply chains are essential in
post-disaster settings
Prieto Intersection of Engineering 03 27 13.docx -19-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
Supplier
relationship
agreements
(SRAs)
• Maximize use of PMC's
SRAs to simplify supply
chain, gain greater
assurance on delivery
timeframes, and
consolidate shipments
• High level of pre-
transaction information
transferred between buyer
and supplier
• Effective use limited to private
sector facilities and clients due to
traditional limitations on
competitive procurement and form
of contract for non-private buyers
• High demand drives use of
non-traditional sourcing for which
reduced supplier-buyer
information exchange has
previously occurred
• Prepositioned response and
reconstruction contracts should provide
for use of commercial practices to the
maximum extent possible
• Contractors with well-developed
supply chains are essential in
post-disaster settings
Global sourcing • Leverage of ongoing
supplier analysis and
assessment activities
consistent with
anticipated business
volumes by supply
category and regions
• Appropriate supply
sources pre-identified
prior to major program
• Expanded sourcing effort to meet
required timeframes and budgets
requires augmented vendor
inspection, QA/QC, and
expediting efforts
• Identification of supplies of
materials for construction and
required non-process
infrastructure undertaken for
limited number of disaster types
• Periodic assessments should be made
of basic construction material
availability for a range of disasters
(local, regional, multi-regional)
Prieto Intersection of Engineering 03 27 13.docx -20-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
activities and locations in advance of
disaster-limiting logistics system
planning activities
Sourcing
integrity
• Pre-acquisition surveys
confirm environmental,
labor, and legal
compliance by supply
base
• Local supply capabilities
well defined and capacity
building undertaken off a
known base
• Supply origins for certain bulk
materials (timber) and their
preparation or treatment for use
may be difficult to ascertain
• Compliance with global
procurement norms harder to
police at the subcontractor level
• Best-value procurement, with strong
quality and inspection efforts, produces
more consistent and timely outcomes
and, at the end of the day, the most
cost-effective outcome, all costs
considered
Mission-critical,
unique
equipment
sourcing
• Traditional long-lead
items procured through
early funding
commitments
• Supply chain compression
activities may include:
− New sources of supply
− Multi-vendor awards
− Use of CFM as feedstock to
selected vendors
• Prepositioned response and
reconstruction contracts should provide
for use of commercial practices to the
maximum extent possible
• Contractors with well-developed
supply chains are essential in
post-disaster settings
Prieto Intersection of Engineering 03 27 13.docx -21-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
− Phased procurement and pricing
− Expedited transport (Aeroflot)
Locally
procured
material quality
• Standard vendor
qualification and
inspection programs
• Material (batch)
inspections
• May take physical possession, but
not title, at end of inspection line
to prevent material substitution
further straining overall logistical
chain
• Strained logistical chains require the
right shipments, at the right time, to the
right place
• Poor quality and associated
back-shipment and rework or
workarounds strain an already
over-taxed supply chain
Expediting • Focused on baseline
schedule execution
• Reflect evolving needs and
on-the-ground conditions
• Trafficking into disaster area should
not be left to inexperienced suppliers
buying shipment services on a low-cost
and uncoordinated basis
Traffic routing
and logistics
plan
• Focused on baseline
schedule execution
• Reflect evolving needs and
on-the-ground conditions
• Consider evolving condition of
transport routes and other logistics
facilities
• Trafficking into the disaster area
should not be left to inexperienced
suppliers buying shipment services on
a low-cost and uncoordinated basis
Prieto Intersection of Engineering 03 27 13.docx -22-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
• Increased number of logistics
choke points and greater
competition for logistics
capabilities
Building
permits and
consents for
temporary
construction
and logistical
facilities
• Routine activity • Government capacity may be
inadequate given widespread
damage and competing demands
for permits
• Delay of logistical and temporary
construction facilities may result
• Mechanisms for waivers may not
exist
• Identify and put in place an expedited
process for temporary or transitional
facilities after a declared disaster
Warehousing • Consistent with higher
CFM
• More limited CFM and shortages
of labor and materials may make
warehousing a lower priority
facility
• Inability to reliably implement a
just-in-time supply chain can
make warehousing an even more
• Mechanisms to identify vacant, large-
scale commercial facilities equipped to
receive and warehouse equipment and
materials should be pre-established
(Examples: vacant "big box" stores,
warehouses, and supermarkets)
Prieto Intersection of Engineering 03 27 13.docx -23-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
significant activity
• Warehousing may need to be
located closer to site of
reconstruction activities because
of weakened local logistics
networks
Material
security
• Warehouse and lay-down
areas typically have
controlled access and
routine security
• Augmented security
• Perimeter patrols
• Larger guard force
• Pre-establish badging requirements and
requirements for security or auxiliary
police
Trafficking • Most contractors rely on
supplier to ship goods
• Supplier not expert
− Materials arrive late, or
worse, damaged
because the supplier
went with the low-cost
shipper, without
checking quality and
• Key link in supply chain
management as logistical system
responds to stress and
reconfigures post-disaster
• Trafficking into the disaster area
should not be left to inexperienced
suppliers buying shipment services on
a low-cost and uncoordinated basis
Prieto Intersection of Engineering 03 27 13.docx -24-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
safety records
• Fluor controls delivery
− Use companies that
have good tracking
(GPS) and dispatching
capabilities
− Can change routes or
even delivery locations
as the situation dictates
Logistical
contract forms
• Generally industry
standard
• Special requirements to address
changed shipper risks:
− Demurrage
− Labor strife
− Excess wear and tear
− Lost productivity
− Availability of fuel
− Security
• Strategies for changed logistical risk
management should be pre-assessed
and decisions made on types of risk
best retained
Prieto Intersection of Engineering 03 27 13.docx -25-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
Construction
waste
• Seek to minimize
volumes generated (25
percent of construction
materials are waste)
• Minimize mixed waste
• Recycle
• Expanded volumes associated
with site debris
• High mixed waste
• Potential need to classify portions
as hazardous waste
• Pre-identification of temporary and
permanent debris storage locations and
preferred logistical movements
associated with debris handling for a
range of total impacts
Less-than-full
truckload
shipments
• Limited attention beyond
CFM volumes
• Logistically expensive, especially
where possession times or number
of shipments are effectively
rationed
• Trafficking into the disaster area
should not be left to inexperienced
suppliers buying shipment services on
a low-cost and uncoordinated basis
Staging areas • Staging area at port or
key local hub
• Staging and warehouse
area at or near site
• Inefficient supply chains may
exacerbate staging area needs
• Out-of-zone staging process
utilized to control flow into
valuable shipping space and routes
• Identify staging and prefabrication
sites in proximity to critical
infrastructure and population centers
• Identify similar regional areas outside
the evaluated zone
• Identify major access routes and
weight and size constraints as part of
disaster planning efforts
Prieto Intersection of Engineering 03 27 13.docx -26-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
Road and
bridge transport
• Conditions and capacities
generally well understood
• Conditions and capacities
unknown
• Significant degradation may not
be evident
• Preposition a structural assessment
contract for critical logistical
infrastructure to provide early
information of logistical degradation of
any form
Oversized
shipments
• Limited to high-value
equipment and modules
• Platooned where possible
• Logistics constraints may cause
shipment sizes to be constrained,
increasing volumes shipped and
associated labor requirements
• Client organizations must recognize
that the linkage between end use and
shipping and other logistical activities
grows in importance in a post-disaster
situation
• Prepositioned contracts, with
experienced post-disaster construction
contractors who have strong logistics
capabilities, provide owner
organizations with the capability to
efficiently respond and recover
Ocean freight • Heavy lift needs
identified in conjunction
with long-lead and
• Competition for vessels or harbor
constraints may drive undesirable
load sizes and combinations
• Client organizations must recognize
that the linkage between end use and
shipping and other logistical activities
grows in importance in a post-disaster
Prieto Intersection of Engineering 03 27 13.docx -27-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
modularization planning situation
• Prepositioned contracts, with
experienced post-disaster construction
contractors who have strong logistics
capabilities, provide owner
organizations with the capability to
efficiently respond and recover
Transportation
insurance
• Generally industry
standard
• Unavailability and cost or
coverage limitations may affect
logistics choices
• Strategies for changed logistical risk
management should be pre-assessed
and decisions made on types of risk
best retained
Port capacity
and operations
• Often saturated by
global-scale programs
• May necessitate separate
material handling wharfs
• Traditional challenges scaled up
and potentially impacted by
damage at the port
• Cargo handling operations may be
overwhelmed by lack of
coordinated prioritization of needs
• Preposition a structural assessment
contract for critical logistical
infrastructure to provide early
information of logistical degradation of
any form
• Trafficking into the disaster area
should not be left to inexperienced
suppliers operating on an
Prieto Intersection of Engineering 03 27 13.docx -28-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
uncoordinated basis
Construction
equipment
• Lease-versus-buy
decisions intermittently
constrained by
availability
• Specialized equipment
identified at early stage
• Competition for equipment may
drive less than desirable
ownership decisions
• Most efficient equipment may not
be available
• Shortages of major equipment
operators
• Local construction equipment resource
surveys may be periodically conducted
as part of pre-positioned contract
Construction
fleet
maintenance
• May be delivered as part
of PMC+ services
• Fueling operations may
best be done as a client-
furnished service
• Fuel logistics may be
critical challenge
• Increased maintenance
requirements associated with
difficult site conditions may
necessitate larger fleet sizes
• Fuel supply is critical resource
during early phases
• Local construction equipment resource
surveys may be periodically conducted
as part of pre-positioned contract
Non-process
infrastructure
(NPI)
• Growing challenge
• Increased use of modular
• Meeting the NPI challenge may be
constrained by site access
(transport or site-based debris) and
• Identify NPI requirements for a range
of disasters (scale and type) as part of
Prieto Intersection of Engineering 03 27 13.docx -29-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
camp and ancillary
facilities
• Requires early site access
• Site power and water may
be met from nearby
networks in many
instances or temporary
generators or treatment
plants elsewhere
community perceptions
• Competition for generators and
water treatment may limit rates of
certain construction activities
prepositioned contract activities
• Identify gaps in existing capacity
Craft training • Skills, construction
safety, and process safety
training focused on labor
force are intended to
serve program's needs
• Consistent safety culture
across program reinforces
safety
• Training expanded to include
increased awareness of hazards
associated with prior destruction
and any ongoing risk conditions
• Multiple client and contractor
structures without strong program
control undermine efforts to build
safety culture
• Local labor force may move
between contractors more
frequently, diminishing the
• Develop post-disaster craft training
program template for likely
post-disaster conditions to be
encountered
• Emergency authorities to include a
mandate for safety
Prieto Intersection of Engineering 03 27 13.docx -30-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
training investment made by any
one contractor (no overall
program focus)
Small tools • Implement program-wide
small tools program to
control cost, reduce theft,
and improve safety
• Small tools program a requirement
to address shortages and expanded
workforce
• Prepositioned contractor should have
an in-place, small tools capability to
foster response and reconstruction
activities
Vehicle safety • Driver certification and
safe driving program
• Reduced accidents
support increased
logistics availability
• Difficulties may be encountered in
driver certification and training,
given competition for limited
supply
• Strengthened driver inspection
program as part of materials receipt
process
Human remains • Not typically encountered • Protocols put in place and may
cause partial site shutdown and
reconfigured site or supply chain
logistics
• Defined program for human remain
recovery, with clearly assigned
responsibilities and augmentation plan
for large-scale events
Communication • Utilize regional
communication networks
• Regional communication
networks may be unavailable or
• Project Management Plan should
identify planned communication
Prieto Intersection of Engineering 03 27 13.docx -31-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
and supplement with site-
based communications as
needed
degraded, impacting efficiency of
supply chain operations
strategy and contractor
provided-capabilities (Example: Sat-
Phone)
In-country
logistical
institutional
infrastructure
• Policies defined:
− Imports and duties
− Weight limits
− Packaging requirements
− Rules of origin
− Required
documentation
− Typical approval
timeframes
• Agency roles understood
(even if inefficient)
• Institutional frameworks may be
inappropriate for post-disaster
response and rebuilding
• Institutional frameworks for
modification may be absent,
contributing to logistical chain
ineffectiveness or uncertainty
• Establish institutional frameworks for
engineering, construction, and
logistical response activities and the
specialized issues associated with
reconstruction
• Clearly identify variance from normal
processes and authorities
Site transport • Typically bus transport
from site gate or
construction camp
• Local transport may be
dysfunctional
• Travel times for critical specialty
• Logistical plan should identify
extraordinary transportation
capabilities:
Prieto Intersection of Engineering 03 27 13.docx -32-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
• Local transport, if
available
labor may necessitate increased
helicopter operations
− Heavy lift
− River access
− Heliport or potential landing sites in
vicinity of staging areas
− Warehouse
− Command centers
Cash flow • Positive cash flow or
minimum working capital
needs do not influence
logistical decision making
• The need to bridge cash
requirements of subcontractors
makes payment terms an
increasingly important selection
factor in sourcing decisions
• Prepositioned contracts should have
necessary payment mechanisms,
invoicing requirements, and approval
mechanics thoroughly addressed
Anticorruption
and
transparency
• Required business process • Risks greatly increase, and
monitoring and surveillance
become larger activities
• May impact sources of supply,
logistic routes, and ports of entry
• May necessitate increased security
• Strong transparency and anticorruption
requirements in place and incorporated
into all contracts
Prieto Intersection of Engineering 03 27 13.docx -33-
Table 5. Logistics Affecting Engineering and Construction Activities
Logistics-
Affecting
Activities
Global Scale CAPEX
Program - Leveraged
Execution and
Procurement Post-Disaster Reconstruction
Recommendations for Post-Disaster
Management
in logistics chain
Stakeholder
engagement
• Keep stakeholders
informed in advance of
logistics activities
impacting local or
regional transportation
networks
• Changed stakeholder groups,
priorities, and communication
difficulties impact the effective
communication of planned logistic
activities that affect local and
regional networks
• Stakeholder impacts may be
exacerbated by difficulties in
stakeholder engagement
• Communication plans, focused on both
response and reconstruction activities,
developed in advance
Change
management
• Critical activity for
efficient supply chain
operations
• Impacts of change magnified in
logistics chain post disaster
• Responsibility and timely decision
processes incorporated into Project
Management Plan and institutional
frameworks for post-disaster
operations

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Prieto intersection of engineering 03 27 13

  • 1. Prieto Intersection of Engineering 03 27 13.docx -1- INTERSECTION OF ENGINEERING, CONSTRUCTION AND LOGISTICS POST-DISASTER Bob Prieto Fluor 103 Carnegie Center; Suite 300 Princeton, NJ 08540 1.609.919.6376; bob.prieto@fluor.com Today’s highly engineered environment requires a new first responder team that includes engineers and constructors. The importance of these new first responders could be seen in efforts to remove bent steel beams in the search for survivors on 9/11; seal levee breaches after Katrina; restore power and water supply after the tsunami at Fukushima; and the massive infrastructure recovery efforts following Super Storm Sandy in New York and New Jersey. These new first responders are also essential for rebuilding after the immediate response phase. Events of scale change the normal construction process. New logistical challenges emerge and evolve in the post-disaster phase. These challenges include destroyed logistical facilities; competition with other post-disaster aid flows; and disrupted supply chains. This paper looks at these challenges and offers recommendations to better manage them. Today’s highly engineered environment requires a new first responder team that includes engineers and constructors. The importance of these new first responders could be seen in efforts to remove bent steel beams in the search for survivors on 9/11; seal levee breaches after Katrina; restore power and water supply after the tsunami at Fukushima; and the massive infrastructure recovery efforts following Super Storm Sandy in New York and New Jersey. These new first responders are also essential for rebuilding after the immediate response phase. Events of scale change the normal construction process. This is addressed in more detail in a companion paper at this conference. New logistical challenges emerge and evolve in the post- disaster phase. These challenges include destroyed logistical facilities; competition with other post-disaster aid flows; and disrupted supply chains.
  • 2. Prieto Intersection of Engineering 03 27 13.docx -2- Figure 1 Today’s managers charged with designing, building and operating with resiliency in mind must be cognizant of the growing role these new first responders play after events of scale. Their effectiveness and the effectiveness of longer term aid and reconstruction flows are closely coupled by this weakened logistical chain. LOGISTICS AFFECTING ACTIVITIES Many of the work processes and engineering, procurement and construction activities traditionally associated with large scale construction programs must be modified to deal with the realities of post-disaster construction. Some of these changes are driven by logistical constraints of the post-disaster environment while other changes are driven by changed institutional processes. Each of these changes impact the normal logistical processes expected in large scale programs. This paper looks at changes based on prior experience. Recommendations are provided in the matrix incorporated in Table 5 at the end of this document. Table 1. Logistics Affecting Activities Client capabilities and resources Global sourcing Road and bridge transport Vehicle safety Client-contractor alignment and contract Sourcing integrity Oversized shipments Human remains Mobilization Mission-critical, unique equipment sourcing Ocean freight Communication
  • 3. Prieto Intersection of Engineering 03 27 13.docx -3- Table 1. Logistics Affecting Activities Execution plans Quality of locally procured material Transportation insurance In-country logistical institutional infrastructure Project Management Manual Expediting Port capacity and operations Site transport Workshare Traffic routing and logistics plan Construction equipment Staging areas Design basis Building permits and consents for temporary construction and logistical facilities Construction fleet maintenance Cash flow Degree of design standardization Warehousing Non-process infrastructure (NPI) Anti-corruption and transparency Prefabrication Material security Craft training Stakeholder engagement Preassembly Logistical contract forms Small tools Change management Modularization Construction waste Degree of client- furnished materials and equipment Less-than-full truckload shipments Supplier relationship agreements (SRAs)
  • 4. Prieto Intersection of Engineering 03 27 13.docx -4- Client Capabilities and Resources – Client organization may be lacking resources that understand engineering, procurement and construction processes and how they change in a post- disaster environment. Impacts and importance of logistics in post disaster situation may not be sufficiently understood or required resources not engaged. Lack of appreciation for nature or scale of logistical challenges adversely impacts overall construction effort Client-Contractor Alignment and Contract – Private sector efforts are in support of clients with flexibility to quickly execute risk appropriate contracts. Public sector efforts are effective where prior contract vehicles exist and alignment activities have previously occurred. Lack of prior contract impacts efficiency of logistical commitments being made. Mobilization – Certain government or aid agency contracts are task order based with no provision for mobilization costs. This delays activities to create efficient logistics operation. Execution Plans – Funding driven baseline shaped by donor community Project Management Manual (PMM) – PMM expanded to include procedures/ approvals linked to funding source. These procedures may vary by project delivery approach, contracting strategy and project phase. Added approvals and complexity impact logistics chain. Figure 2 Workshare – Funding agencies may drive work to be performed locally. Design Basis – Nature of funding sources constrains solutions reducing opportunities to modify supply chain. Degree of Design Standardization – Required volumes limit standardization opportunities Labor – OCONUS mobilization through Mobilization and Deployment Center (MDC). MDC in a Box for OCN mobilization (recruitment, training, and on-boarding process completed in 7 to 8 days)
  • 5. Prieto Intersection of Engineering 03 27 13.docx -5- Figure 3 Table 2. Typical Stabilization and Post-Disaster Labor Requirements Contracts/Task Orders Time Period Fluor Personnel Mobilized Subcontract Personnel Mobilized BP MC 252 Incident Response <70 days 8,447 0 LOGCAP IV, TO5–AOR <120 days 1,480 1,924 LOGCAP IV, TO2 <90 days 64 376 LOGCAP IV, TO4 <60 days 72 248 FEMA Individual Assistance <90 days 1,410 2,190 CETAC I <45 days 50 2,950 CETAC II <60 days 33 1,575 New Power Generation <45 days 50 540 Public Works Water <45 days 50 1,150 Prefabrication – Initially focused on response phase needs
  • 6. Prieto Intersection of Engineering 03 27 13.docx -6- Preassembly – Typically limited by funding coupled to job creation in affected area; access route constraints Modularization – Use constrained by client awareness and procurement practices; site access may be limited to port areas and major routes Degree of Client – Furnished Materials and Equipment - Adequate owner provided advance financing limits use; contracting practices by government limit PMC+ approaches; multiplicity of buyers (lack of sourcing hub) reduces supply chain efficiency Table 3. Cost of Labor and Building Materials in Aceh Late 2004 to Late 2006 Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006 Change (%) Labor 000/day 30 40 50 50 67 Wood million/m3 1.0 1.5 1.9 2.2 120 Cement 000/50kg 20 26 34 37 85 Sand 000/3m3 150 300 300 300 100 Brick each 250 580 700 700 180 Table 4. Cost of Labor and Building Materials in Sichuan Mid 2008 to Mid 2009 Resource Unit (RMB) Mid 2008 End 2008 Early 2009 Mid 2009 Change (%) Labor Per day 30 60 100 80 167 Brick Each 0.33 0.53 0.55 0.35 6
  • 7. Prieto Intersection of Engineering 03 27 13.docx -7- Table 3. Cost of Labor and Building Materials in Aceh Late 2004 to Late 2006 Resource Unit (RP) End 2004 Mid-2005 Early 2006 Oct 2006 Change (%) Cement Per ton 390 460 550 480 23.1 Aggregate Per m3 25 50 55 75 200 Steel Per ton 5,400 3,800 3,600 4,200 22.2 Supplier Relationship Agreements (SRAs) – Effective use limited by competitive procurement and form of contract; high demand drives use of non traditional sourcing for which reduced supplier-buyer information exchange has occurred. Global Sourcing – Expanded sourcing effort to meet times frames requires augmented vendor inspection, QA/QC and expediting. Supply identification of materials of construction should be undertaken for disaster types and locations in advance of disaster. Sourcing Integrity – Supply origins for certain bulk materials (timber) and their preparation for use may be difficult and compliance with procurement norms harder at the subcontractor level. Mission-Critical, Unique Equipment Sourcing – Supply chain compression activities may include new sources of supply, multi-vendor awards, use of CFM as feedstock to select vendors, phased procurement and pricing, expedited transport. Locally Procured Material Quality – May take physical possession but not title at end of inspection line to prevent material substitution further straining logistical chain. Expediting – Reflect evolving needs and on the ground conditions Traffic Routing and Logistics Plan – Reflect evolving needs and on the ground conditions; consider evolving condition of transport routes and other logistics facilities; increased number of logistics choke points and greater competition for logistics capabilities
  • 8. Prieto Intersection of Engineering 03 27 13.docx -8- Figure 4 Building Permits and Consents for Temporary Construction and Logistical Facilities – Government capacity may be inadequate. Delay of facilities may result. Mechanisms for waivers may not exist. Figure 5 Warehousing – Limited CFM and shortages make this a lower priority but inability to reliably implement a just in time supply chain can make this an even more significant activity. Warehousing may be needed to be located closer to site of reconstruction activities because of weakened local logistics networks. Material Security – Augmented security; perimeter patrols; larger guard force Trafficking – Trafficking is key link in supply chain management as logistical system reconfigures post-disaster Logistical Contract Forms – Special requirements to address changed shipper risks Construction Waste – Expanded volumes associated with site debris; high mixed waste; potential need to classify portions as hazardous waste
  • 9. Prieto Intersection of Engineering 03 27 13.docx -9- Less-Than-Full Truckload Shipments – Logistically expensive especially where shipments are rationed. Staging Areas – Inefficient supply chains exacerbate staging needs. Out of zone staging process utilized to control flow into valuable routes Road and Bridge Transport – Conditions and capacities unknown. Significant degradation may not be evident. Oversized Shipments – Logistics constraints limit shipment sizes increasing volumes shipped. Ocean Freight – Competition for vessels or harbor constraints drive undesirable load sizes and combinations. Transportation Insurance – Unavailability affects logistics choices. Port Capacity and Operations – Potentially impacted by damage at the port; cargo handling operations overwhelmed by lack of prioritization. Construction Equipment – Competition for equipment may drive ownership decisions; efficient equipment not available; shortages of operators. Construction Fleet Maintenance – Maintenance requirements associated with difficult site conditions necessitate larger fleet sizes; fuel supply is critical resource. Figure 6 Non-Process Infrastructure (NPI) – Constrained by site access (transport; site based debris) and community perceptions; competition for generators and water treatment limit construction activities. Craft Training – Training expanded to include hazards of ongoing risk conditions; multiple client and contractor structures without strong program control undermines safety culture; local
  • 10. Prieto Intersection of Engineering 03 27 13.docx -10- labor force may move between contractors more frequently diminishing training investment made by any one contractor. Small Tools – Requirement to address shortages and expanded workforce. Vehicle Safety – Difficulties encountered in driver certification and training Human Remains – Protocols cause partial site shutdown and reconfigured logistics. Communication – Regional communication networks degraded impacting efficiency. In-Country Logistical Institutional Infrastructure – Institutional frameworks inappropriate for post disaster response and rebuilding. Site Transport – Local transport dysfunctional. Cash Flow – Need to bridge cash requirements of subcontractors makes payment terms an increasingly important selection factor in sourcing decisions. Anticorruption and Transparency – Risks greatly increase and monitoring and surveillance become larger activities. Increased security in logistics chain. Stakeholder Engagement – Changed stakeholder groups, priorities and communication difficulties impact effective communication. Change Management – Impacts of change magnified in logistics chain post disaster CONCLUSION AND RECOMMENDATIONS Changes to some logistics affected and logistics affecting engineering and construction activities have been described. Table 5 that follows includes a comparison with non-disaster programs and suggests some areas for consideration by resiliency planners, implementers and post disaster managers. The considerations laid out will help prepare the managers to deal with a growing dimension of post-disaster activities. Recommendations for individual considerations have been made based on experience. These specific recommendations at the activity level are complemented by the following recommendations. • Government and NGO community must plan for assisting in post-disaster recovery − Provide accessibility to the sites of critical infrastructure − Maintain awareness of global logistics chain
  • 11. Prieto Intersection of Engineering 03 27 13.docx -11- − Ensure availability of specialized construction equipment, contracts, and materials − Develop well-documented system with clear interface points − Preplan and rehearse response and recovery scenarios for high-probability events ♦ Earthquake ♦ Hurricane ♦ Flood • Engagement with engineering and construction community must begin pre-disaster − Pre-placed contracts ♦ Program management ♦ EPC ♦ Supply chain − Earliest mobilization to disaster zone − Early activation of logistics chains • Post-disaster period requires streamlined decision frameworks − Decision authorities at project and disaster site − Logistical-affecting processes may act as barrier in post-disaster scenario ♦ Examples are customs, building permits, and liability legislation ♦ Consider a standard “modified” logistical template for local government consideration • “Go-bys” • Best practices
  • 12. Prieto Intersection of Engineering 03 27 13.docx -12- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management Client capabilities and resources • Client organization is appropriately resourced or program manager engaged • Combined team brings necessary understanding of EPC activities and how they interact with necessary logistics considerations • Client organization may be lacking resources that understand EPC processes, and how they change in a post-disaster environment • Impacts and importance of logistics in a post-disaster situation may not be sufficiently understood in client organization, or required resources have not been engaged • Client lack of appreciation for nature or scale of logistical challenges may adversely impact overall engineering and construction effort • Client organizations must recognize that the linkage between end use and shipping and other logistical activities grows in importance in a post disaster situation • Pre-positioned contracts with experienced post-disaster construction contractors that have strong logistics capabilities provide owner organizations with the capability to efficiently respond and recover Client- contractor alignment and contract • Pre-established contractual basis reflective of overall procurement and • Private sector efforts typically in support of major customers, with flexibility to quickly execute risk-appropriate contracts • Pre-positioned contracts allow for pre- disaster alignment around basic work processes, allocation of responsibilities, and delegated and
  • 13. Prieto Intersection of Engineering 03 27 13.docx -13- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management construction strategy • Alignment with owner organization • Public sector efforts effective where prior contract vehicles exist and alignment activities have previously occurred (FEMA and LOGCAP IV) • Lack of a prior contract impacts efficiency of logistical commitments being made • Lack of well-defined responsibilities and authorities in post-disaster organization may delay completion of required RACI charts, creating uncertainties in approval process for crucial logistics-affecting activities retained authorities and approvals • Supply chain and logistical strategies can be discussed and the new first responder in today's built environment can participate in select tabletop exercises Mobilization • Typically recognized and funded activity • Certain government or aid agency contracts are task order-based with no provision for mobilization costs, delaying activities and • Create a limited mobilization task in pre-positioned contracts to accelerate response timeframes
  • 14. Prieto Intersection of Engineering 03 27 13.docx -14- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management commitments to create an efficient logistics operation Execution plans • Scope-driven baseline • Funding-driven baseline shaped by donor community or “color of money" • Clearly identify any funding-source-linked requirements at earliest possible stage • Select major donor organization requirements can be pre-identified in pre-positioned contracts (examples: FEMA Public Assistance, State Emergency Management, Red Cross) Project Management Manual • Standard go-by template with client-specific forms, procedures, and approvals • Expanded to include forms, procedures, and approvals linked to funding source • Procedures may vary by project delivery approach (direct execution or grant funded); contracting strategy (design-bid build, design build); and phase of project • Pre-positioned contracts allow for pre- disaster alignment around basic work processes and reports • Critical logistical hubs and choke points can be pre-identified
  • 15. Prieto Intersection of Engineering 03 27 13.docx -15- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management • Added approvals and complexity may impact logistics chain Workshare • Global Engineering Centers (GECs) workshare limits need to move many resources to project location • Funding agencies may drive work to be performed locally • Local engineering and construction resource surveys may be periodically conducted as part of pre-positioned contract Design basis • Optimized against well- defined owner criteria through a formal tollgate process • Nature of funding sources may constrain solutions to replace in kind, reducing opportunities to modify supply chain • Existing planning documents should be inventoried and collected to accelerate reconstruction planning • Efforts focused on achieving plans versus creating entirely new ones where possible • Planning collection in advance of disaster also facilitates resiliency reviews by local disaster planning agencies
  • 16. Prieto Intersection of Engineering 03 27 13.docx -16- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management Degree of design standardization • Maximized to reduce supply chain • Required volumes limit standardization opportunities • Incorporate resiliency features as part of new design basis Labor • Globally and locally sourced – standard HR systems and processes • OCONUS mobilization through Mobilization and Deployment Center (MDC) • MDC in a Box for other-country national (OCN) mobilization − From first speaking to a recruiter to a putting boots on the ground, the recruitment, training, and on-boarding process can be completed in 7 to 8 days • Client organization must ensure response and reconstruction contractors have well developed mobilization plans and capabilities Prefabrication • Maximized to address labor availability and cost • Eliminates shipments of temporary equipment, materials, and • Initially focused on response-phase needs • Identify staging and prefabrication sites in proximity to critical infrastructure and population centers • Identify similar regional areas outside
  • 17. Prieto Intersection of Engineering 03 27 13.docx -17- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management construction consumables • Reduces construction waste streams the evaluated zone Pre-assembly • Maximized to address labor availability and cost • Eliminates shipments of temporary equipment, materials, and construction consumables • Reduces construction waste streams • Typically limited by funding linkages to job creation in affected area • May be constrained by access route constraints • Identify staging and prefabrication sites in proximity to critical infrastructure and population centers • Identify similar regional areas outside the evaluated zone • Identify major access routes and weight and size constraints as part of disaster planning efforts Modularization • Maximizes benefits associated with manufacturing efforts, such as those realized on a smaller scale with prefabrication and pre- assembly • Allows parallel • Uses constrained by client awareness and constraining procurement practices • Site access may be constrained to port areas and, at later stages, major overland logistical routes • Identify staging and prefabrication sites in proximity to critical infrastructure and population centers • Identify similar regional areas outside the evaluated zone • Identify major access routes and weight and size constraints as part of
  • 18. Prieto Intersection of Engineering 03 27 13.docx -18- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management construction to shorten schedules • Facilitates pre- commissioning disaster planning efforts. Degree of client-furnished materials and equipment • Best practice moving beyond major equipment to include select construction bulks, piping, cabling, pumps, motors, and MCC • Targeted levels nominally 30 percent • Necessitates strong materials management organization as part of expanded program management contractor (PMC) role (PMC+) • Use adequate owner-provided advance financing limits • Contracting practices by government limit PMC+ contracting approaches • Multiplicity of buyers (lack of sourcing hub) reduces supply chain efficiency • Prepositioned response and reconstruction contracts should provide for use of commercial practices to the maximum extent possible • Contractors with well-developed supply chains are essential in post-disaster settings
  • 19. Prieto Intersection of Engineering 03 27 13.docx -19- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management Supplier relationship agreements (SRAs) • Maximize use of PMC's SRAs to simplify supply chain, gain greater assurance on delivery timeframes, and consolidate shipments • High level of pre- transaction information transferred between buyer and supplier • Effective use limited to private sector facilities and clients due to traditional limitations on competitive procurement and form of contract for non-private buyers • High demand drives use of non-traditional sourcing for which reduced supplier-buyer information exchange has previously occurred • Prepositioned response and reconstruction contracts should provide for use of commercial practices to the maximum extent possible • Contractors with well-developed supply chains are essential in post-disaster settings Global sourcing • Leverage of ongoing supplier analysis and assessment activities consistent with anticipated business volumes by supply category and regions • Appropriate supply sources pre-identified prior to major program • Expanded sourcing effort to meet required timeframes and budgets requires augmented vendor inspection, QA/QC, and expediting efforts • Identification of supplies of materials for construction and required non-process infrastructure undertaken for limited number of disaster types • Periodic assessments should be made of basic construction material availability for a range of disasters (local, regional, multi-regional)
  • 20. Prieto Intersection of Engineering 03 27 13.docx -20- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management activities and locations in advance of disaster-limiting logistics system planning activities Sourcing integrity • Pre-acquisition surveys confirm environmental, labor, and legal compliance by supply base • Local supply capabilities well defined and capacity building undertaken off a known base • Supply origins for certain bulk materials (timber) and their preparation or treatment for use may be difficult to ascertain • Compliance with global procurement norms harder to police at the subcontractor level • Best-value procurement, with strong quality and inspection efforts, produces more consistent and timely outcomes and, at the end of the day, the most cost-effective outcome, all costs considered Mission-critical, unique equipment sourcing • Traditional long-lead items procured through early funding commitments • Supply chain compression activities may include: − New sources of supply − Multi-vendor awards − Use of CFM as feedstock to selected vendors • Prepositioned response and reconstruction contracts should provide for use of commercial practices to the maximum extent possible • Contractors with well-developed supply chains are essential in post-disaster settings
  • 21. Prieto Intersection of Engineering 03 27 13.docx -21- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management − Phased procurement and pricing − Expedited transport (Aeroflot) Locally procured material quality • Standard vendor qualification and inspection programs • Material (batch) inspections • May take physical possession, but not title, at end of inspection line to prevent material substitution further straining overall logistical chain • Strained logistical chains require the right shipments, at the right time, to the right place • Poor quality and associated back-shipment and rework or workarounds strain an already over-taxed supply chain Expediting • Focused on baseline schedule execution • Reflect evolving needs and on-the-ground conditions • Trafficking into disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis Traffic routing and logistics plan • Focused on baseline schedule execution • Reflect evolving needs and on-the-ground conditions • Consider evolving condition of transport routes and other logistics facilities • Trafficking into the disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis
  • 22. Prieto Intersection of Engineering 03 27 13.docx -22- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management • Increased number of logistics choke points and greater competition for logistics capabilities Building permits and consents for temporary construction and logistical facilities • Routine activity • Government capacity may be inadequate given widespread damage and competing demands for permits • Delay of logistical and temporary construction facilities may result • Mechanisms for waivers may not exist • Identify and put in place an expedited process for temporary or transitional facilities after a declared disaster Warehousing • Consistent with higher CFM • More limited CFM and shortages of labor and materials may make warehousing a lower priority facility • Inability to reliably implement a just-in-time supply chain can make warehousing an even more • Mechanisms to identify vacant, large- scale commercial facilities equipped to receive and warehouse equipment and materials should be pre-established (Examples: vacant "big box" stores, warehouses, and supermarkets)
  • 23. Prieto Intersection of Engineering 03 27 13.docx -23- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management significant activity • Warehousing may need to be located closer to site of reconstruction activities because of weakened local logistics networks Material security • Warehouse and lay-down areas typically have controlled access and routine security • Augmented security • Perimeter patrols • Larger guard force • Pre-establish badging requirements and requirements for security or auxiliary police Trafficking • Most contractors rely on supplier to ship goods • Supplier not expert − Materials arrive late, or worse, damaged because the supplier went with the low-cost shipper, without checking quality and • Key link in supply chain management as logistical system responds to stress and reconfigures post-disaster • Trafficking into the disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis
  • 24. Prieto Intersection of Engineering 03 27 13.docx -24- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management safety records • Fluor controls delivery − Use companies that have good tracking (GPS) and dispatching capabilities − Can change routes or even delivery locations as the situation dictates Logistical contract forms • Generally industry standard • Special requirements to address changed shipper risks: − Demurrage − Labor strife − Excess wear and tear − Lost productivity − Availability of fuel − Security • Strategies for changed logistical risk management should be pre-assessed and decisions made on types of risk best retained
  • 25. Prieto Intersection of Engineering 03 27 13.docx -25- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management Construction waste • Seek to minimize volumes generated (25 percent of construction materials are waste) • Minimize mixed waste • Recycle • Expanded volumes associated with site debris • High mixed waste • Potential need to classify portions as hazardous waste • Pre-identification of temporary and permanent debris storage locations and preferred logistical movements associated with debris handling for a range of total impacts Less-than-full truckload shipments • Limited attention beyond CFM volumes • Logistically expensive, especially where possession times or number of shipments are effectively rationed • Trafficking into the disaster area should not be left to inexperienced suppliers buying shipment services on a low-cost and uncoordinated basis Staging areas • Staging area at port or key local hub • Staging and warehouse area at or near site • Inefficient supply chains may exacerbate staging area needs • Out-of-zone staging process utilized to control flow into valuable shipping space and routes • Identify staging and prefabrication sites in proximity to critical infrastructure and population centers • Identify similar regional areas outside the evaluated zone • Identify major access routes and weight and size constraints as part of disaster planning efforts
  • 26. Prieto Intersection of Engineering 03 27 13.docx -26- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management Road and bridge transport • Conditions and capacities generally well understood • Conditions and capacities unknown • Significant degradation may not be evident • Preposition a structural assessment contract for critical logistical infrastructure to provide early information of logistical degradation of any form Oversized shipments • Limited to high-value equipment and modules • Platooned where possible • Logistics constraints may cause shipment sizes to be constrained, increasing volumes shipped and associated labor requirements • Client organizations must recognize that the linkage between end use and shipping and other logistical activities grows in importance in a post-disaster situation • Prepositioned contracts, with experienced post-disaster construction contractors who have strong logistics capabilities, provide owner organizations with the capability to efficiently respond and recover Ocean freight • Heavy lift needs identified in conjunction with long-lead and • Competition for vessels or harbor constraints may drive undesirable load sizes and combinations • Client organizations must recognize that the linkage between end use and shipping and other logistical activities grows in importance in a post-disaster
  • 27. Prieto Intersection of Engineering 03 27 13.docx -27- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management modularization planning situation • Prepositioned contracts, with experienced post-disaster construction contractors who have strong logistics capabilities, provide owner organizations with the capability to efficiently respond and recover Transportation insurance • Generally industry standard • Unavailability and cost or coverage limitations may affect logistics choices • Strategies for changed logistical risk management should be pre-assessed and decisions made on types of risk best retained Port capacity and operations • Often saturated by global-scale programs • May necessitate separate material handling wharfs • Traditional challenges scaled up and potentially impacted by damage at the port • Cargo handling operations may be overwhelmed by lack of coordinated prioritization of needs • Preposition a structural assessment contract for critical logistical infrastructure to provide early information of logistical degradation of any form • Trafficking into the disaster area should not be left to inexperienced suppliers operating on an
  • 28. Prieto Intersection of Engineering 03 27 13.docx -28- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management uncoordinated basis Construction equipment • Lease-versus-buy decisions intermittently constrained by availability • Specialized equipment identified at early stage • Competition for equipment may drive less than desirable ownership decisions • Most efficient equipment may not be available • Shortages of major equipment operators • Local construction equipment resource surveys may be periodically conducted as part of pre-positioned contract Construction fleet maintenance • May be delivered as part of PMC+ services • Fueling operations may best be done as a client- furnished service • Fuel logistics may be critical challenge • Increased maintenance requirements associated with difficult site conditions may necessitate larger fleet sizes • Fuel supply is critical resource during early phases • Local construction equipment resource surveys may be periodically conducted as part of pre-positioned contract Non-process infrastructure (NPI) • Growing challenge • Increased use of modular • Meeting the NPI challenge may be constrained by site access (transport or site-based debris) and • Identify NPI requirements for a range of disasters (scale and type) as part of
  • 29. Prieto Intersection of Engineering 03 27 13.docx -29- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management camp and ancillary facilities • Requires early site access • Site power and water may be met from nearby networks in many instances or temporary generators or treatment plants elsewhere community perceptions • Competition for generators and water treatment may limit rates of certain construction activities prepositioned contract activities • Identify gaps in existing capacity Craft training • Skills, construction safety, and process safety training focused on labor force are intended to serve program's needs • Consistent safety culture across program reinforces safety • Training expanded to include increased awareness of hazards associated with prior destruction and any ongoing risk conditions • Multiple client and contractor structures without strong program control undermine efforts to build safety culture • Local labor force may move between contractors more frequently, diminishing the • Develop post-disaster craft training program template for likely post-disaster conditions to be encountered • Emergency authorities to include a mandate for safety
  • 30. Prieto Intersection of Engineering 03 27 13.docx -30- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management training investment made by any one contractor (no overall program focus) Small tools • Implement program-wide small tools program to control cost, reduce theft, and improve safety • Small tools program a requirement to address shortages and expanded workforce • Prepositioned contractor should have an in-place, small tools capability to foster response and reconstruction activities Vehicle safety • Driver certification and safe driving program • Reduced accidents support increased logistics availability • Difficulties may be encountered in driver certification and training, given competition for limited supply • Strengthened driver inspection program as part of materials receipt process Human remains • Not typically encountered • Protocols put in place and may cause partial site shutdown and reconfigured site or supply chain logistics • Defined program for human remain recovery, with clearly assigned responsibilities and augmentation plan for large-scale events Communication • Utilize regional communication networks • Regional communication networks may be unavailable or • Project Management Plan should identify planned communication
  • 31. Prieto Intersection of Engineering 03 27 13.docx -31- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management and supplement with site- based communications as needed degraded, impacting efficiency of supply chain operations strategy and contractor provided-capabilities (Example: Sat- Phone) In-country logistical institutional infrastructure • Policies defined: − Imports and duties − Weight limits − Packaging requirements − Rules of origin − Required documentation − Typical approval timeframes • Agency roles understood (even if inefficient) • Institutional frameworks may be inappropriate for post-disaster response and rebuilding • Institutional frameworks for modification may be absent, contributing to logistical chain ineffectiveness or uncertainty • Establish institutional frameworks for engineering, construction, and logistical response activities and the specialized issues associated with reconstruction • Clearly identify variance from normal processes and authorities Site transport • Typically bus transport from site gate or construction camp • Local transport may be dysfunctional • Travel times for critical specialty • Logistical plan should identify extraordinary transportation capabilities:
  • 32. Prieto Intersection of Engineering 03 27 13.docx -32- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management • Local transport, if available labor may necessitate increased helicopter operations − Heavy lift − River access − Heliport or potential landing sites in vicinity of staging areas − Warehouse − Command centers Cash flow • Positive cash flow or minimum working capital needs do not influence logistical decision making • The need to bridge cash requirements of subcontractors makes payment terms an increasingly important selection factor in sourcing decisions • Prepositioned contracts should have necessary payment mechanisms, invoicing requirements, and approval mechanics thoroughly addressed Anticorruption and transparency • Required business process • Risks greatly increase, and monitoring and surveillance become larger activities • May impact sources of supply, logistic routes, and ports of entry • May necessitate increased security • Strong transparency and anticorruption requirements in place and incorporated into all contracts
  • 33. Prieto Intersection of Engineering 03 27 13.docx -33- Table 5. Logistics Affecting Engineering and Construction Activities Logistics- Affecting Activities Global Scale CAPEX Program - Leveraged Execution and Procurement Post-Disaster Reconstruction Recommendations for Post-Disaster Management in logistics chain Stakeholder engagement • Keep stakeholders informed in advance of logistics activities impacting local or regional transportation networks • Changed stakeholder groups, priorities, and communication difficulties impact the effective communication of planned logistic activities that affect local and regional networks • Stakeholder impacts may be exacerbated by difficulties in stakeholder engagement • Communication plans, focused on both response and reconstruction activities, developed in advance Change management • Critical activity for efficient supply chain operations • Impacts of change magnified in logistics chain post disaster • Responsibility and timely decision processes incorporated into Project Management Plan and institutional frameworks for post-disaster operations