Engineering-Design-Manufacturing-Assembly of all kind of equipments and services from a single spare parts to complete LF or complete meltshop. Ladles, ladle cars, gas purging stations, emergency lance stirrers, wire feeders, material handling systems, Slab Turnover Device, etc. Training and advisory services. Complete turnkey projects for Mini Steel Plant and rolling mills.
3. PRODUCTS DETAILS ……………………………… 6-11
COMPANY INFORMATION ….…………………… 12-13
CONTACT & OTHER INFORMATION …..……… 14
PARTNERS ……………………...…………………… 15
COMPANY PROFILE …………………………......... 16-21
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6. TILTING DEVICE
Information
We are engaged in the manufacturing of Turnover Device for various field of application.
Our products range from light material turning device to Ultra Slab Turnover Device for
giant steel plants, slab caster, plate rolling mill etc.
REMSO tilting devices can be used for various requirements, eg:
Coil Tilting / Turnover Devices
Slab Tilting / Turnover Device
Thin Steel Strip Turnover Device.
Online Slab Turnover Device
Online Thick Plate Turnover Device
Plate Turnover Device
Billet Turnover Device
Segment Top Frame Turn Over Stand
Slab And Billet Handling Systems
Roller Table
Cooling Bed
Field Of Application
REMSO - tilting devices are used everywhere in the Steel Foundries where it is required to
tilt coils, plates , slabs, thick or thin plates, Billet, Bloom, Segment Top Frame, etc. by 45°,
90° or 180° for inspection , condition monitoring, grinding, scarfing, torching or any other
action to be taken on the said material.
Equipments Design
Depending on the production requirements, Remso has developed wide range of Steel Mill
Equipment products as well as specialize in custom equipment design solutions. The
equipment is designed to meet the specific needs and requirements of the Steel mill. Based
on the production objectives or issues our equipment is designed to function in the limited
space requirements available in the mill process line.
Our equipment is sturdy, robust and compact in design with two supporting arms / frame.
Each supporting frame and turnover device includes a pair of independently rotating leaves
adapted for supporting and to cooperate in transferring the object from one leaf to the other.
The supporting and turnover devices are arranged to permit convenient transfer from one
such device to another
This device enables lifting of object like slab, coils etc. through lifting ARM for turning /
rotating by 45°, 90° or 180° and placing / resting on the receiving ARM for inspection
purpose. Using our equipments the main parts of the object are accessible easily and
therefore well protected against damage.
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7. Our machine consists of followings
1. Resting platform in receiving arm as well as lifting arm.
2. Holding (gripping) mechanism.
3. Stopper for slippage or damage.
4. Hydraulic unit is logically programmed to operate individually and sequentially.
5. Scale removal system accommodated in the machine.
6. Hydraulic oil and lubrication collection point inside the pit.
7. Local Control post (working panel).
8. Operation Control: Either pendent or Local Control Post shall be operative at a time.
Advantage Of Tilting Device:
Times absent will be reduced.
Simple constructions and operation.
The handling of the daily work is accelerated considerably.
A safe mode of turning process.
Reduces damages.
Simple operation
Fast operation.
Less maintenance
Ergonomic operation medium
Lower manufacturing cost.
No rejection.
Operational Speed of the machine: 20 slabs per hour.
Options Of Construction
REMSO - tilting devices can be made for various requirements:
• For different dimensions of Slabs, Coils, Steel Plates etc.
• Individual construction of the chute
• Various chute linings
• With sub base
• Stopper on the tilting side
• Automatical protection of the object.
• Additional safety requirements as "CE-Stop" positioning; light barrier etc.
• Different possibilities of controls.
Optional Attachments:
The roller table for easy transportation and loading & Unloading as well as transfer in enter
way in mill shop. Cooling beds or Scrafing torch can supply optionally
Accessories
a. Scale collection system for easy removing of scale.
b. Oil & Lubricants collection pit
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8. Operation of Machine
Operation of the machine takes place from a separate control cabinet which also includes the control
unit with PLC and frequency converter.
The machine is equipped with a process control terminal inside the switchgear cabinet door being
directly linked with the PLC. This leads to a great number of advantages compared to conventional
machine control systems:
Record automatically the ongoing and summary volume of the work piece handle and transferring this
information to the Steel Plant’s main computer system
Easy preselection and speed separately or sequentially for all Arm and via function buttons
"Clear text" fault indication with memory later listing of faults
Special functions as a standard like Gripping control, indication of the work piece in rest position,
Vertical Position, totalizer and many more
All data being important for the process are available in the PLC and therefore usable for logical
combinations
Easy to realize Interface for superior control systems
Preselection of Lifting Arm and Receiving Arm can be started automatically in required sequence
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9. SLAB TILTING MACHINE
Slab Tilting Machine alongwith other subsidiary units such as slab-handling system,
electrical and hydraulic equipment and automation system as well as ancillary equipment
such as fine dust filtering system, chips conveyor systems, industrial cooling systems and
fire-extinguishing units is used to turn or tilt the slab.
Working Process Of Slab Tilting Machine:
The slab is placed by the overhead crane on loading and unloading stations. Each loading
and unloading stations is designed to take one slab. The cross transfer system takes the slab
from the loading station to the slab weighing device and then to the grinding table.
When the slab has been grounded it is inspected. A cross transfer system takes the slabs to a
joint slab tilting device. The slab is then tilted around its lengthwise axis for inspection.
This process is again repeated for the side of the slab which still has to be inspected.
On completion of inspection of the slab it is again weighed and placed on the loading and
unloading station. And then it is removed by the overhead crane.
Operation of Machine
Operation of the machine takes place from a separate control cabinet which also includes
the control unit with PLC and frequency converter.
The machine is equipped with a process control terminal inside the switchgear cabinet
door being directly linked with the PLC. This leads to a great number of advantages
compared to conventional machine control systems:
Record automatically the ongoing and summary volume of the slab handle and
transferring this information to the Steel Plant’s main computer system
Easy preselection and speed separately or sequentially for all Arm and via function buttons
"Clear text" fault indication with memory later listing of faults
Special functions as a standard like Gripping control, indication of the slab in rest position,
Vertical Position, totalizer and many more
All data being important for the process are available in the PLC and therefore usable for
logical combinations
Easy to realize Interface for superior control systems
Preselection of Lifting Arm and Receiving Arm can be started automatically in required
sequence
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10. Before Installation:
• Carrying out an analysis of the local conditions with respect to installation of the slab tilter; performing
all the necessary measurement and installation.
• Preparing and providing the user with technical projects both of the slab tilter itself and all installations
necessary for its operation: hydraulic, electrical, etc. as well as the auxiliary equipment (transport roller
tables, cranes);
• Installation of the foundations and structures as well as power, electrical and hydraulic systems;
•
Slab basic Data / Specification
Slab tilter capacity 5 up to 6 slabs / hour
Tilted slab weight Max. 60 MT
Tilted slabs width 750 up to 2200mm
Slabs length 6000 up to 12500mm
Slabs thickness 175 up to 250mm
Temperature Max 550°C
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11. COIL TILTING MACHINE
REMSO designs and manufactures different models of coil tilter, for workshops
where a turning of coils from eye horizontal configuration to eye vertical
configuration and vice versa is needed. The machine is fully hydraulically operated
to rotate coil by 90º to move a roll or coil from its side to an end or vice versa. They
are often used as palletizers or depalletizers.
The mechanism features hydraulic double effect pistons.
The cradle can have a protection to avoid damages on the coils.
PLC Control for fast, stable and safe.
Adjustable mechanical pressure device is adopted
Capacities upto 35t
Technical Specification listed below:
Maximum Capacity : 40 T.
Maximum coil weight : 35 tones
Max Outer Diameter of coil : 2000 mm
Min Outer Diameter of coil : 1000 mm
Inner Diameter of coil : 500 mm
Max Coil Width : 1800 mm
Operation : Suspended on crane hook for tilting Operation
Tilting Angle : 90 Degrees 180 Degrees
Tilting Speed : 50mm/Sec
Positioning Speed(Forward : 30 mm/Sec
& Backward)
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12. COMPANY INFORMATION
COMPANY NAME:-
REMSO CONTROL TECHNOLOGIES PVT. LTD.
DATE & YEAR OF FOUNDING:-
9TH NOVEMBER 2001.
INCORPORATION NUMBER:-
U31909DL2001PTC113101
COMPANY REGISTRATION NUMBER:-
20/78/ 686 /PMT /SSI/12 DATE 20.09.2002
IMPORT EXPORT CODE:-
0501053515
EXCISE REGISTRATIO UMBER:-
AABCR8577RXM001
PAN NUMBER:-
AABCR8577R
TAN NUMBER:-
DELR12565A
TIN NUMBER:-
09466300562
ENGINEERING EXPORT PROMOTION COUNCIL:-
RCMC Registration No. EPC/D/RMC-12557/ENGG (SSI)
OWNERS:-
Private Equity 99%
Other 1%
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13. ACTIVITIES
MANUFACTURING & EXPORTING
o EQUIPMENTS FOR STEEL PLANT
o CONSUMBALE FOR STEEL PLANT
MAJOR CUSTOMERS: -
IRON & STEEL INDUSTRIES
DIFFERENT FOUNDRIES
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14. CONTACT & OTHER INFORMATION
MAILING ADDRESS
D-157, GREATER NOIDA EXPORT PROMOTION INDUSTRIAL PARK,
KASNA, GREATER NOIDA,
District:- Gautam Budh Nagar,
POSTAL CODE: 201308
OUR FACTORY AREA’S IS AS FOLLOWS.
a. Unit - 1: 17680 sq. ft.
b. Unit - 2: 100000 sq. ft.
PROVINCE / STATE:
UTTER PRADESH.
COUNTRY:
INDIA.
PHONE
91-120-4290183
FAX
91-120-4295183
CONTACT PERSON
MADAN KUMAR
E-MAIL: - remso2002@rediffmail.com
NEAREST AIRPORT CITY
NEW DELHI
DISTANCE: - 65 Km
TRAVELLING TIME: - 1 HOUR
COMUNICATION LANGUAGES
HINDI, ENGLISH
OUR BANK
SYNDICATE BANK, SME BRANCH, NOIDA
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15. PARTNERS
TOYOTA TSUSHO CORPORATION JAPAN
UNOCOS CORPORATION, KOREA
OCC CORPORATION JAPAN
TEALINK RUSSIA
OFS SPECIALTY PHOTONICS GROUP, NJ, USA.
MEGA VIEW, INC. USA
SPECENERGOKOMPLEKT 2000 RUSSIA
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16. COMPANY HISTORY
November 2001 Established at Greater Noida – NCR, in the heart of Capital city of
India. It was developed with the mission to Manufacture
INOCULANTS Cored Wire, consumable products for foundry and
steel industries and engineering service.
August 2003 The Trade Division was established to operate imports and exports
mainly with NIEs (Newly Industrialized Economies) and European
country.
February 2005 Design, Develop, Commissioning and trail run of Rolls Rehardening
System for SAIL/Bokaro Steel Plant.
May 2005 Become a proven vendor for supply of INOCULANTS Cored Wire
in SAIL / Bokaro Steel Plant, India’s biggest Integrated Steel Plant.
September 2005 The Engineering division was established
October 2005 First Biggest Export Order worth USD 1.81 Million for supply of
CaFe Cored wire from Iran.
November 2005 Unit II started for Projects Management & Contracting.
February 2006 Unit III started for manufacturing Telecom Tower, Transmission
Tower Line & Sub Station Structures.
We have made our presence in the International market within very short span of time
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17. KEY MANAGEMENT TEAM
Name & Designation Products
R. Madan Kumar Gupta (B.E. Elect.)
Raja Ram Bhagat
Chairman
Rajender Prasad Chourasia
Ex. ED SAIL/Bokaro Steel Plant Projects Management & Contracting
Unit Chief - Unit-1 GNEPIP, Kasna
A.K. Prasad
Ex. Executive Director (Tech), SAIL Inoculants Cored wire, Wire Injection System etc.
Unit Chief – Unit – II,
Deepak Kumar
Unit Chief - Unit – III, Howrah Transmission Tower Line & Sub Station Structures.
V. N. Verma
Ex. GM (Design) BHEL, Haridwar Automation & Electrification of the system.
Unit Chief – Electrical Division
Ms. Manisha Prasad ( B.E. Elect.) System Software developer.
V. K. Singh
Ex CEO of SAIL/Bokaro Steel Plant, New Delhi office
Chief Advisor
Sushil Kumar Gupta
Charter Accountant
R.Y.Mahajan
Company Secretary
E-mail ID: remso2002@rediffmail.com, remso2002@gmail.com
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18. COMPANY PROFILE
With our wide expertise and experience, we, Remso Control Technologies Pvt. Ltd., offer high quality
cored wire and allied products for Iron & Steel Industries. Founded in 2001, we are a distinguished
manufacturer and exporter of premium quality Auxiliary Equipment like Slab Tilting machine, Cored
Wire Feeding Machine, Automatic Temperature and Sampling Machine, Lance Stirrer and steel plant
consumable items such as Alloy Cored Wire, Deoxidant Wire Rod along With Other Products, etc.
We are also involved in the designing of sub station structures, switch yard structures, transmission
towers, and heavy steel fabrication up to 50MT single pieces. e.g. Hot Metal Ladle up to 300MT
capacity, Ladle transfer cars, Slab lifting tong, Bulk Material handling (design & manufacturing), belt
conveyor system, Labyrinth rings, Wheel assembly, Axle assembly with bearing housing etc. and
various electrical and engineering products for all industrial core sectors. With our state-of-the-art
setup, rich engineering experience and technical know how, we want to deliver the best range of
products and services to our valued clients.
Remso has also diversified its activities in the areas of heavy equipments, technology supplier and
turnkey contractor for undertaking projects. We are promoted and managed by a group of veterans
having versatile knowledge in their respective discipline. Our uncompromising attitude towards
product innovation, client satisfaction and on-time delivery schedules has helped us build a strong
rapport in the market.
We are a proud member of Engineering Export Promotion Council, Federation of Indian Chambers of
Commerce and Industry and Confederation of Indian Industry. At present, we export our range of
products to CIS, SAARC, Middle East and African Countries.
What We Offer
Remso Control Technologies Pvt. Ltd. offers a wide assortment of products and services to various
concerns engaged in the production of Iron & Steel and other core sectors. We are a renowned
manufacturer, exporter and importer of the following products:
• LRF, AOD, VD, VOD & EAF upto 150 Ton
• TAP HOLE DRILL MACHINE
• Cored Wire Feeding Machine
• Temperature & Sampling Manipulator
• Automatic Temperature and Sampling Machine for LF, EAF, VOD & VD
• Lance Stirrer
• Measuring Lance Manipulator
• Oxygen Lance Guide & Carriage System
• Emergency Stirring Lance Manipulator For LRF
• Lance Manipulator For EAF
• Automatic Ladle Gunning Machine
• Automatic Probe Changing System
• Hot Metal Ladle up to 300MT capacity
• Ladle Transfer Cars
• Slab Lifting Tongs
• AOD, LRF, VD, VOD & EAF upto 100 Ton
• Desulfurization Treatment Station
• Slag Raking Machine For Hot Metal Ladle
• Slab Tilting Machine
• Slab Tilting cum Scarfing Machine
• Thick Plate Turn Over Device
• Thin Plate Turn Over Device
• Roller Table
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19. • Ms Coil Tilter Mechanism
• Four Way Automatic Scarfing Station
• Slitting Line
• Drop Weight Tear Testing Machine
• Ladle Mouth Cleaner
• Manual Slide Gate And Actuator Operated Flap Gates
• Mill Liner Handler Of Autogeneous Mill
• Furnace Gantry System For Roof Lifting & Swiveling
• Stand For Furnace Shell Handling
• Pallet To Carry 70 Ton Hot Metal Ladle
• Furnace Shell
• Converter
• Tundish
• Tundish Car
• Tundish Stand
• Scrap Charging Buckets
• Scrap Basket, Scrap Chute, Sinter Equipment, Else Metallurgy Cars Such As Aod Transfer Car,
Ladle Transfer Car, RH Ladle Car, Scrap Basket Transfer Car, Molten Iron Pretreatment Car, Ladle
Turning Equipment, Molten Iron
• Ladle & Tundish (Pre-Heaters / Dryers) System
• Electric Arc Furnace Roof, Ladle Refining Furnace Roof, Steel Ladles, Ladle Car Trolleys, Split
Shell, Elbow Connection, Furnace Shell, Furnace Cover Lifting Car
• Grab Bucket 16m3
• Bulk Material Handling Equipments (design & manufacturing),
• Belt Conveyor Systems
• Labyrinth Rings
• Wheel Assemblies
• Axle Assemblies with Bearing Housing
Consumable items for steel plant
• Alloy Cord Wire
• Oxygen Lancing Pipes
• Metallurgy Cored Wire
• Aluminium Flipping Wire Rod
• Deoxidant Wire Rod
• Expendable Thermocouple
• Immersion Sampler
• Copper Mould Tubes
• Casting & machining
Our Other Activities
Besides producing the above mentioned products, we are also involved in the following activities:
• Project Management & Contracting: For steel making foundries, down stream products, integrated
cement plants, eco-friendly products and process, sponge iron, continuous casting machine, oxygen
plants of different sizes, etc.
• Subcontracts for Erection/Commissioning of various types of Plants: Power connection-distribution and
electrical layout, mechanical, structural drawings, etc.
[[[[
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20. Unmatched Quality
Our superior quality is the main mantra of our success. We, at Remso Control Technologies Pvt. Ltd., want
to maintain and sustain our technological and business leadership delivering the client with a range of
innovative products and services that conform to their requirements. Every task is executed by an expert
team of professionals having versatile knowledge in their respective discipline.
With our on-time delivery schedules and an efficient after-sales service support, we aim to set up new
benchmarks in our arena. Our quality management system is regularly reviewed and upgraded as per the
emerging requirements of the market. The ISO 9001:2000 certification itself is a testimony of our firm
commitment towards quality.
Our Infrastructure
We possess an outstanding facility at Export Promotion Industrial Park, Kasna, Greater Noida, (U.P.), in
close vicinity of New Delhi. The company is loaded with modern machines, highly advanced design/R&D
facilities and other requisite equipments to ensure a smooth and flawless production.
Our workforce comprises of qualified professionals and other proactive employees to execute all tasks
efficiently. Further, our regular investment in the areas of technology upgradation, R & D activities and
employee training programmed provides us a leading edge over the other players operating in similar
arena.
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21. CORE VALUES
Customer Loyalty & Customer Satisfaction.
Commitment to Quality.
Continuous Communication
Aim and achieve efficiency improvements and loss reduction.
Be open to change and adopt best practices in operations and
project management to improve systems availability, quality and security.
Create an environment that motivates employee performance and
values their contribution.
Develop and train employees, enhance their skills by job rotation
and job enrichment and encourage them to take greater responsibilities.
Ensure that system reliability, safety and security are not compromised.
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